Operation & Maintenance Manual E45 Compact Excavator

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ENOperation & Maintenance ManualE45 Compact ExcavatorS/N AHHC11001 & Above6989436-EN (2-12) Revised (6-12) (4)Printed in BelgiumOriginal Instructions Bobcat Company 2012

OPERATOR SAFETY WARNINGWARNINGOperator must have instructions before operating the machine. Untrainedoperators can cause injury or death.W-2001-0502Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safetyis involved!” Carefully read the message that follows.CORRECTWRONGP-90216NA1418NA1435BNA1419Do not grasp controlhandles when enteringcab / canopy.Never operate withoutapproved cab / canopy.Avoid steep areas orbanks that could breakaway.Never operateinstructions.withoutRead machine signs, andOperation & MaintenanceManual, and Operator’sHandbook.CORRECTNever modify equipment.Be sure controls are inneutral before starting.Never use attachmentsnot approved by BobcatCompany.Sound horn and checkbehind machine ONGNA1439AUse caution to avoidtipping - do not swingheavy load over side oftrack.WRONG15 MaximumNA1445AKeep bystanders out ofmaximum reach area.NA1449BCORRECT15 MaximumNA1447BNever exceed a 15 slopeto the side.Never travel up a slopethat exceeds 15 .CORRECTCORRECTB-21928NA1421ADo not travel or turn withbucket extended.levelNever carry riders.CORRECTCORRECTSTOP25 MaximumNA1448BNever exceed 25 whengoing down or backingup a slope.6808261NA1435BTo leave excavator, lowerthe work equipment andthe blade to the ground.Fasten seat belt securely.Operate controls onlyfrom operator’s seat.Look in the direction ofrotation and make sureno bystanders are in thework area.Stop the engine.SAFETY EQUIPMENTThe excavator must be equipped with safety items necessary for each job. Ask your dealer about attachments andaccessories.1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.2. OPERATOR CAB / CANOPY (ROPS and TOPS): Check condition and mounting hardware.3. OPERATOR’S HANDBOOK: Must be in the cab / canopy.4. LEFT HAND CONSOLE: When raised must deactivate the travel and hydraulic functions.5. SAFETY SIGNS (DECALS): Replace if damaged.6. GRAB HANDLES: Replace if damaged.7. INTEGRATED SLEW LOCK BRAKE.OSW66-04098. SAFETY TREAD.: Replace if damaged.1

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CONTENTSCONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SAFETY & TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103SYSTEM SETUP & ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173REFERENCE INFORMATIONWrite the correct information for YOUR Bobcat excavator in the spaces below. Always use these numbers whenreferring to your Bobcat excavator.Excavator SerialNumberEngine Serial NumberNOTES:YOUR BOBCAT DEALER:ADDRESS:PHONE:Doosan Benelux SADrève Richelle 167B-1410 WaterlooBELGIUMBobcat CompanyP.O. Box 128Gwinner, ND 58040-0128UNITED STATES OF AMERICA3E45 Operation & Maintenance Manual

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FOREWORDThis Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operationand maintenance of the Bobcat excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCEMANUAL BEFORE OPERATING YOUR BOBCAT EXCAVATOR. If you have any questions, see your Bobcatdealer. This manual may illustrate options and accessories not installed on your excavator.DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7For Model E45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9LUBRICANTS AND FLUIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Excavator Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11EXCAVATOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Buckets Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Falling Object Guards (FOGS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Special Applications Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Special Applications Kit Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .51313131313141414E45 Operation & Maintenance Manual

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DECLARATION OF CONFORMITYFor Model E45Contents of EC Declaration of ConformityThis information is provided in the operators manual to comply withclause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.The official EC Declaration of Conformity is supplied in a separate document.Directive 2000/14/EC: Noise Emission in theEnvironment by Equipment For Use OutdoorsManufacturerNotified BodyTechnical and Test Institute for Construction PragueCzech RepublicNotified Body Number: 1020Bobcat CompanyWorld Headquarters250 East Beaton DriveWest Fargo, ND 58078-6000UNITED STATES OF AMERICAEC Certificate No.1020-090-022395Technical DocumentationDoosan Benelux SADrève Richelle 167B-1410 WaterlooBELGIUMConformity Assessment Procedure(s)2000/14/EC, Annex VIII, Full Quality AssuranceSound Power Levels [Lw(A)]Measured Sound PowerGuaranteed Sound Power94dBA95dBAEquipment conforms to CE Directive(s) Listed Below2006/42/EC: Machinery Directive2004/108/EC: Electromagnetic Compatibility DirectiveDescription of EquipmentType of Equipment: ExcavatorModel Name: E45***EMModel Code: AHHCEngine Manufacturer: KubotaEngine Model: V2403-M-DI-EU37Engine Power: 30.7 kW @ 2200 RPMDeclaration of ConformanceThis equipment conforms to the requirements specified in all the EC Directives listed in this declaration.Effective From:18 March 20107E45 Operation & Maintenance Manual

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BOBCAT COMPANY IS IS0 9001 CERTIFIEDISO 9001 is an international standard that specifies requirements for a quality management system that controls theprocesses and procedures which we use to design, develop, manufacture and distribute Bobcat products.British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliancewith the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau(France), Dobris (Czech Republic) and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota.Only certified assessors, like BSI, can grant registrations.ISO 9001 means that as a company we say what we do and do what we say. In other words, we have establishedprocedures and policies, and we provide evidence that the procedures and policies are followed.REGULAR MAINTENANCE ITEMSENGINE OIL FILTER (6 Pack)6675517BATTERY6670251FUEL FILTER6667352HYDRAULIC FILL / BREATHER CAP6692836AIR FILTER, Outer6666375RADIATOR CAP6646678AIR FILTER, Inner6666376PRIMARY HYDRAULIC FILTER6668819CASE DRAIN HYDRAULIC FILTER6516722NOTE: Always verify Part Numbers with your Bobcat dealer.9E45 Operation & Maintenance Manual

10BobcatEngine PowerSAE 15W/40BobcatEngine PowerSAE 10W/30BobcatEngine PowerSAE 0W/304700300-EN (01-10)400 grGrease1000 LTankBobcatEG CoolantPremixedBobcatBio HydraulicHydraulic/Hydrostatic66878846687885Bobcat Extreme HP Grease69031226904843D 6987646D 6904844D 6987596D 6987597D 6987602D 6904845D6904843C 6987646C 6904844C 6987596C 6987597C 6987602C 6904845C6904843B 6987646B 6904844B 6987596B 6987597B 6987602B 6904845B6904843A 6987646A 6904844A 6987596A 6987597A 6987602A 6904845ABobcatPG CoolantConcentratedBobcat Supreme HD GreaseBobcat Multi-Purpose Grease6987500D 6904840D 6904841D 6987501D 6904842D6987500C 6904840C 6904841C 6987501C 6904842C209 LDrum6987500A 6904840A 6904841A 6987501A 6904842ABobcatEngine PowerSAE 20W/506987500B 6904840B 6904841B 6987501B 6904842BLineartBobcatSuperior SHHydraulic/Hydrostatic25 LContainer5LCanPackagingBobcatPG Coolant4 SeasonsAXLE / TRANSMISSIONBobcat Axle /Transmission OilSAE 85W/90ANTIFREEZECOOLANTBobcat Axle /Transmission OilISO 100HYDRAULIC/HYDROSTATICBRAKE FLUID6904846ABobcat Brake FluidLHMENGINE / LOADER TRANSMISSIONBobcatEG CoolantConcentratedOnly for TLS, Wheeled EXC and AL6987667D6987667C6987667B6987667ABobcat Brake Fluid(Roto TLS only)All Bobcat EquipmentLUBRICANTS AND FLUIDSE45 Operation & Maintenance Manual

SERIAL NUMBER LOCATIONSEngine Serial NumberAlways use the serial number of the excavator whenrequesting service information or when ordering parts.Early or later models (identification made by serialnumber) may use different parts, or it may be necessaryto use a different procedure in doing a specific serviceoperation.Figure 31Excavator Serial NumberFigure 11P-97220The engine serial number (Item 1) [Figure 3] is locatedon the top cover.DELIVERY REPORTFigure 4P-97099AThe excavator serial number plate (Item 1) [Figure 1] islocated on the frame of the machine in the locationshown.Figure 2Module 2 - ProductionSequence (Series)Module 1 - Model / EngineCombinationP-90175B-16315The delivery report [Figure 4] must be completed by thedealer and signed by the owner or operator when theBobcat excavator is delivered. An explanation of the formmust be given to the owner.Explanation of excavator Serial Number [Figure 2]:1. The four digit Model / Engine Combination Modulenumber identifies the model number and enginecombination.2. The five digit Production Sequence Number identifiesthe order which the excavator is produced.11E45 Operation & Maintenance Manual

EXCAVATOR RORS(IF EQUIPPED)LIFT POINTOPERATOR’SSEAT WithSEAT E DOWNS /LIFT POINTS[1] BUCKETOPERATOR’SHANDBOOKRIGHT SIDECOVER[2] CANOPY / CAB(ROPS / TOPS)TAILGATECOUNTERWEIGHTBLADETRACKTRACK FRAMETIEDOWNTRACKNA5028NA5029[1] BUCKET - Several different buckets and other attachments are available for the Bobcat excavator.[2] ROPS / TOPS - (Roll Over Protective Structure / Tip Over Protective Structure) as standard equipment. The ROPS /TOPS meets ISO 12117-2 and ISO 12117.12E45 Operation & Maintenance Manual

FEATURES, ACCESSORIES AND ATTACHMENTSAttachmentsStandard ItemsThese and other attachments are approved for use onthis model Bobcat excavator. Do not use unapprovedattachments. Attachments not manufactured by Bobcatmay not be approved.Model E45 Bobcat excavators are equipped with thefollowing standard items: The versatile Bobcat excavator quickly turns into a multijob machine with a variety of attachments.1960 mm (77.2 in) Dozer BladeEnclosed Cab With HeaterCab Mounted Lights400 mm (15.7 in) Rubber TracksTwo-Speed TravelAuto-Shift Drive SystemAuxiliary Hydraulics (With Selectable AuxiliaryHydraulic Flow)Hydraulic and Travel Control LockoutsEngine Speed Control Dial With Auto Idle FeatureBlade FloatWork Lights - Boom and Frame MountedEngine and Hydraulic system Monitor with Shut DownHornHydraulic Joystick ControlsSuspension SeatRetractable Seat BeltSpark Arrester MufflerAdvanced DiagnosticsCounterweightSee your Bobcat dealer for information about approvedattachments and attachment Operation & MaintenanceManuals. Buckets AvailableOptions And AccessoriesIncrease the versatility of your Bobcat excavator with avariety of bucket sizes.Below is a list of some equipment available from yourBobcat excavator dealer as Dealer and/or FactoryInstalled Accessories and Factory Installed Options. Seeyour Bobcat dealer for other available options,accessories and attachments. AugerBreakerHydraulic Clamp3-Tined GrappleCompactorGrading BladePower TiltRipperRotary GrinderHydro tiltPacker wheelTrencherLazer ReceiverMany bucket styles, widths and different capacities areavailable for a variety of different applications. Theyinclude Trenching, Digging, Grading, Tilt, to name a few.See your Bobcat dealer for the correct bucket for yourBobcat excavator and application.Enclosed Cab With Heater and A.C.Travel Motion AlarmKeyless StartCab Mounted LightsCatalytic Exhaust PurifierTop Guard Kit (FOGS)Special Application KitSteel Tracks - 400 mm (15.7 in)Long ArmLoad Holding Valve - ArmLoad Holding Valve - BoomDirect to Tank Auxiliary HydraulicsMirror Kit (Left / Right)Second Auxiliary HydraulicsCounterweight (Additional)X-Change Hydraulic X-ChangeArm Mounted Auxiliary Hydraulic CouplersRFID Kit (Security Key Start System)Specifications subject to change without notice andstandard items may vary.13E45 Operation & Maintenance Manual

Special Applications KitFEATURES, ACCESSORIES AND ATTACHMENTS(CONT’D)Figure 6Falling Object Guards (FOGS)SPECIALAPPLICATIONSKITFigure 5OVERHEADGUARDNA1557Available for special applications that require protectionfrom smaller objects that can fall on the canopy / cab orrestrict material from entering canopy / cab openings[Figure 5] and [Figure 6].NA1560AThe excavator must have the overhead guard [Figure 5]installed to meet the top guard requirements in ISO10262.The excavator must have the special applications kit[Figure 6] installed to meet the front guard requirementsin ISO 10262 - level 1.See your Bobcat Dealer for more information.Kit includes an upper and lower screen guard.See your Bobcat Dealer for more information.Special Applications Kit Inspection And MaintenanceThe Special Applications Kit must be regularly inspectedand maintained. Inspect the screen for damage. Replaceparts as necessary.14E45 Operation & Maintenance Manual

SAFETY & TRAINING RESOURCESSAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1717181819FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191919192020202020MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22No-Text Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2815E45 Operation & Maintenance Manual

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The dealer and owner / operator review therecommended uses of the product when delivered. If theowner / operator will be using the machine for a differentapplication(s) he or she must ask the dealer forrecommendations on the new use.SAFETY INSTRUCTIONSBefore OperationCarefully follow the operatinginstructions in this manual.andmaintenanceThe Bobcat excavator is highly maneuverable andcompact. It is rugged and useful under a wide variety ofconditions. This presents an operator with hazardsassociated with off motorway, rough terrain applications,common with Bobcat excavator usage.The Bobcat excavator has an internal combustion enginewith resultant heat and exhaust. All exhaust gases cankill or cause illness so use the excavator with adequateventilation.The dealer explains the capabilities and restrictions ofthe Bobcat excavator and attachment for eachapplication. The dealer demonstrates the safe operationaccording to Bobcat instructional materials, which arealso available to operators. The dealer can also identifyunsafe modifications or use of unapproved attachments.The attachments and buckets are designed for a RatedLift Capacity. They are designed for secure fastening tothe Bobcat excavator. The user must check with thedealer, or Bobcat literature, to determine safe loads ofmaterials of specified densities for the machine attachment combination.The following publications and training materials provideinformation on the safe use and maintenance of theBobcat machine and attachments: The Delivery Report is used to assure that completeinstructions have been given to the new owner andthat the machine and attachment is in safe operatingcondition. The Operation & Maintenance Manual delivered withthe machine or attachment gives operatinginformation as well as routine maintenance andservice procedures. It is a part of the machine and canbe stored in a container provided on the machine.Replacement Operation & Maintenance Manuals canbe ordered from your Bobcat dealer. Machine signs (decals) instruct on the safe operationand care of your Bobcat machine or attachment. Thesigns and their locations are shown in the Operation& Maintenance Manual. Replacement signs areavailable from your Bobcat dealer. An Operator’s Handbook is fastened to the operatorcab of the excavator. Its brief instructions areconvenient to the operator. See your Bobcat dealerfor more information on translated versions.SI EXC DSN EMEA-100917Operation & Maintenance Manual

SAFETY INSTRUCTIONS (CONT’D)Safe Operation Needs A Qualified OperatorFor an operator to be qualified, he or she must not usedrugs or alcoholic drinks which impair alertness or coordination while working. An operator who is takingprescription drugs must get medical advice to determineif he or she can safely operate a machine.Safe Operation Is The Operator’s ResponsibilitySafety Alert SymbolThis symbol with a warning statement means:“Warning, be alert! Your safety is involved!”Carefully read the message that follows.A Qualified Operator Must Do The structions,Rulesand The written instructions from Bobcat Companyinclude the Delivery Report, Operation &Maintenance Manual, Operator’s Handbook andmachine signs (decals). Check the rules and regulations at your location. Therules may include an employer’s work safetyrequirements. For driving on public roads, themachine must be equipped as stipulated by the localregulations authorising operation on public roads inyour specific country. Regulations may identify ahazard such as a utility line.Operator must have instructions before operating themachine. Untrained operators can cause injury ordeath.W-2001-0502Have Training with Actual OperationIMPORTANT Operator training must consist of a demonstration andverbal instruction. This training is given by yourBobcat dealer before the product is delivered.This notice identifies procedures which must befollowed to avoid damage to the machine. The new operator must start in an area withoutbystanders and use all the controls until he or she canoperate the machine and attachment safely under allconditions of the work area. Always fasten seat beltbefore operating.I-2019-0284Know the Work ConditionsDANGERThe signal word DANGER on the machine and in themanuals indicates a hazardous situation which, if notavoided, will result in death or serious injury. Know the weight of the materials being handled.Avoid exceeding the Rated Lift Capacity of themachine. Material which is very dense will be heavierthan the same volume of less dense material. Reducethe size of load if handling dense material. The operator must know any prohibited uses or workareas, for example, he or she needs to know aboutexcessive slopes. Know the location of any underground lines. Wear tight fitting clothing. Always wear safety glasseswhen doing maintenance or service. Safety glasses,respiratory equipment, hearing protection or SpecialApplications Kits are required for some work. Seeyour Bobcat dealer about Bobcat Safety Equipmentfor your model.D-1002-1107WARNINGThe signal word WARNING on the machine and in themanuals indicates a potentially hazardous situationwhich, if not avoided, could result in death or seriousinjury.W-2044-1107The Bobcat excavator and attachment must be in goodoperating condition before use.Check all of the items on the Bobcat Service ScheduleDecal under the 8-10 hour column or as shown in theOperation & Maintenance Manual.SI EXC DSN EMEA-100918Operation & Maintenance Manual

FIRE PREVENTIONSAFETY INSTRUCTIONS (CONT’D)Avoid Silica DustMaintenanceThe machine and some attachments have componentsthat are at high temperatures under normal operatingconditions. The primary source of high temperatures isthe engine and exhaust system. The electrical system, ifdamaged or incorrectly maintained, can be a source ofarcs or sparks.Cutting or drilling concrete containing sand or rockcontaining quartz may result in exposure to silica dust.Use a respirator, water spray or other means to controldust.Flammable debris (leaves, straw, etc.) must be removedregularly. If flammable debris is allowed to accumulate, itcan cause a fire hazard. Clean often to avoid thisaccumulation. Flammable debris in the enginecompartment is a potential fire hazard.The operator’s area, engine compartment and enginecooling system must be inspected every day and cleanedif necessary to prevent fire hazards and overheating.All fuels, most lubricants and some coolants mixtures areflammable. Flammable fluids that are leaking or spilledonto hot surfaces or onto electrical components cancause a fire.OperationDo not use the machine where exhaust, arcs, sparks orhot components can contact flammable material,explosive dust or gases.ElectricalCheck all electrical wiring and connections for damage.Keep the battery terminals clean and tight. Repair orreplace any damaged part or wires that are loose orfrayed.Battery gas can explode and cause serious injury. Usethe procedure in the Operation & Maintenance Manualfor connecting the battery and for jump starting. Do notjump start or charge a frozen or damaged battery. Keepany open flames or sparks away from batteries. Do notsmoke in battery charging area.SI EXC DSN EMEA-100919Operation & Maintenance Manual

FIRE PREVENTION (CONT’D)Welding And GrindingHydraulic SystemAlways clean the machine and attachment, disconnectthe battery, and disconnect the wiring from the Bobcatcontrollers before welding. Cover rubber hoses, batteryand all other flammable parts. Keep a fire extinguishernear the machine when welding.Check hydraulic tubes, hoses and fittings for damageand leakage. Never use open flame or bare skin to checkfor leaks. Hydraulic tubes and hoses must be properlyrouted and have adequate support and secure clamps.Tighten or replace any parts that show leakage.Have good ventilation when grinding or welding paintedparts. Wear dust mask when grinding painted parts.Toxic dust or gas can be produced.Always clean fluid spills. Do not use petrol or diesel fuelfor cleaning parts. Use commercial non-flammablesolvents.Dust generated from repairing non-metallic parts such ashoods, fenders or covers can be flammable or explosive.Repair such components in a well ventilated area awayfrom open flames or sparks.FuelingFire ExtinguishersStop the engine and let it cool before adding fuel. Nosmoking! Do not refuel a machine near open flames orsparks. Fill the fuel tank outdoors.StartingDo not use ether or starting fluids on any engine that hasglow plugs or air intake heater. These starting aids cancause explosion and injure you or bystanders.Know where fire extinguishers and first aid kits arelocated and how to use them. Inspect the fireextinguisher and service the fire extinguisher regularly.Obey the recommendations on the instructions plate.Use the procedure in the Operation & MaintenanceManual for connecting the battery and for jump starting.SI EXC DSN EMEA-100920Operation & Maintenance Manual

21Operation & Maintenance Manual

MACHINE SIGNS (DECALS)Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signsand be sure they are in the correct locations. Machine signs are available from your Bobcat excavator dealer.1OPERATOR’SHANDBOOK71617947136738 (IfEquipped)714814871481556987271RIGHT CONSOLE AREA65948977148146719536126713507 n & Maintenance Manual

MACHINE SIGNS (DECALS) (CONT’D)Follow the instructions on all the Machine Signs (Decals) that are on the excavator. Replace any damaged machine signsand be sure they are in the correct locations. Machine signs are available from your Bobcat excavator dealer.657188431 W / Std. Arm714815871782167188433 W / Long ArmINSIDE CABINSIDE CANOPY67321487169014X-Change (If Equipped):Hydraulic 014 (2)11IN ENGINECOMPARTMENT7188748716929171869319INSIDE RIGHT COVER716900965950146815993(2)NA5029B23Operation & Maintenance Manual

MACHINE SIGNS (DECALS) (CONT’D)NOTE: See the numbered MACHINE SIGNS (DECALS)on Page 22 and Machine Signs (Decals)(Cont’d) on Page 23 for the machine locationof each corresponding numbered no-textdecals as shown below.No-Text Safety SignsSafety signs are used to alert the equipment operator ormaintenance person to hazards that may be encounteredin the use and maintenance of the equipment. Thelocation and description of the safety signs are detailed inthis section. Please become familiarized with all safetysigns installed on the excavator.1. Motion Alarm (7136738)This safety sign is located on the right rear console.Vertical ontal ConfigurationThis machine is equipped with a motion alarm.ALARM MUST SOUND!when operating forward or backward.Failure to maintain a clear view in the direction oftravel could result in serious injury or death.The operator is responsible for the safe operation ofthis machine.W-2786-0309HAZARDPANELAVOIDANCEPANELThe format consists of the hazard panel(s) and theavoidance panel(s):Hazard panels depict a potential hazard enclosed in asafety alert triangle.Avoidance panels depict actions required to avoid thehazards.A safety sign may contain more than one hazard paneland more than one avoidance panel.24Operation & Maintenance Manual

MACHINE SIGNS (DECALS) (CONT’D)4. Transporting And Lifting (7178215)2. Crush Hazard (6713507)This safety sign is located on the front of the cab.This safety sign is located on both sides of the procedures can cause serious injury or death. Readand understand the Operation & Maintenance Manualprior to transporting or lifting the machine.WARNINGW-2517-0110Keep away from the operating machine to avoidserious injury or death.W-2520-01063. Thrown Or Flying Objects (7168039)This safety sign is located on the outside of both tracks.WARNINGHigh pressure grease can cause serious injury. Donot loosen grease fitting. Do not loosen bleed fittingmore than 1 - 1/2 turns.Read and understand the

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau (France), Dobris (Czech Republic) and the Bobcat corporate offi

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