SW Series Inverter/Chargers - Xantrex

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SW Series Inverter/ChargersWith Revision 4.01 SoftwareOwner’s ManualCopyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

PRODUCT MATERIALS PACKAGEThank you for choosing Trace Engineering products to meet your powering needs. We make every effortto ensure that your inverter/charger is properly packaged for shipping including the following:q Owner’s Manual;q Battery Temperature Sensor (BTS);q Red and black battery terminal covers with attaching hardware;q Hardware package (AC access panels with screws, crimp-on terminals);q Trace bumper sticker;If any of the above listed materials are missing from your package, or if it is unsatisfactory in any manner,please contact our Service department at 360-435-8826; or, fax this page explaining the discrepancy to360-474-0616. Please provide:Model Number:Serial Number:Comments:Visit our web site at www.traceengineering.com for more information and answers to frequently askedquestions.Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

TABLE OF CONTENTSTABLE OF CONTENTSIMPORTANT SAFETY INSTRUCTIONS . 1GENERAL PRECAUTIONS .1SPECIAL NOTICES.2PERSONAL PRECAUTIONS.3INTRODUCTION . 5UNIT IDENTIFICATION. 7MODEL NUMBER.7CONTROLS, INDICATORS AND COMPONENTS. 9CONTROL PANEL.9AC SIDE .12DC SIDE .14INSTALLATION. 15QUICK INSTALL .16COMPLETE INSTALL.17FUNCTIONAL TEST . 31MENU SYSTEM. 33OVERVIEW .33USER MENU MAP.34SETUP MENU MAP.35USER MENU .36SETUP MENU .44OPERATION. 57THEORY OF OPERATION .57POWER VS. EFFICIENCY .59INVERTER CAPACITY VS TEMPERATURE .60OPERATING MODES.61INVERTER MODE .62CHARGER MODE .64INVERTER/CHARGER MODE .69GENERATOR SUPPORT MODE .71AUTOMATIC GENERATOR CONTROL MODE .73UTILITY BACKUP MODE .81UTILITY INTER-ACTIVE MODE .83ENERGY MANAGEMENT MODE.90PEAK LOAD SHAVING MODE.92IN BRIEF.92LOW BATTERY TRANSFER (LBX) MODE .93USING MULTIPLE INVERTERS.95TECHNICAL INFORMATION. 99BATTERY TYPE .99BATTERY SIZING.101BATTERY BANK SIZING.102BATTERY CARE AND MAINTENANCE .104BATTERY INSTALLATION .106BATTERY HOOK-UP CONFIGURATIONS.107BATTERY CABLE INDUCTANCE .110APPLICATIONS.111TROUBLESHOOTING GUIDE.112INVERTER/CHARGER TERMINOLOGY.115SPECIFICATIONS AND FEATURES (60 Hz Models) .118SPECIFICATIONS AND FEATURES (50 Hz Models) .119DIMENSIONS .121INSTALLATION DIAGRAMS .121USER SETTINGS WORKSHEETS.123Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

TABLE OF CONTENTSAPPENDIX . 128OPTIONS . 128OTHER PRODUCTS . 129REFERENCE TABLES AND GRAPHS . 130STORAGE CHECKLIST . 133WARRANTY/REPAIR INFORMATION . 135LIMITED WARRANTY. 135WARRANTY REGISTRATION . 135LIFE SUPPORT POLICY. 135WARRANTY OR REPAIR SERVICE REQUIRED. 136INDEX . 137Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

TABLE OF CONTENTSINDEX OF FIGURESFigure 1, Identification Label . 7Figure 2, SW Series Inverter/Charger . 9Figure 3, Control Panel. 9Figure 4, AC Side . 12Figure 5, Internal Components and Indicators . 13Figure 6, Aux and Gen Control Relays . 14Figure 7, DC Side . 14Figure 8, Air Flow Intake Location . 18Figure 9, AC Input/Output Power Connection . 19Figure 10, Warning Label . 21Figure 11, Battery to Inverter Cable Connection . 24Figure 12, Neutral-To-Ground Bond Switching: No External AC Source Connected. 27Figure 13, Neutral-To-Ground Bond Switching: External AC Source Connected . 28Figure 14, Neutral-To-Ground Bond Switching: Neutral Bonded To Ground . 28Figure 15, Multiple Point Ground System . 29Figure 16, Single Point Ground System . 29Figure 17, Trace SW Series Inverter Simple Block Diagram . 57Figure 18, Trace SW Series Inverter Output Waveform . 58Figure 19, Trace SW Series Efficiency Curves. 59Figure 20, Inverter Capacity vs. Temperature . 60Figure 21, Three-Stage Battery Charging . 64Figure 22, BTS (Battery Temperature Sensor) . 65Figure 23, Two Wire Start Wiring Diagram . 76Figure 24, Three Wire Start Wiring Diagram (HONDA Type) . 77Figure 25, Three Wire Start Wiring Diagram (ONAN Type). 77Figure 26, Relay RY7 and RY8 Sequence . 78Figure 27, Selling Power From A DC Charging Source; Hypothetical Time Of Day Oper. History . 85Figure 28, Selling Power Stored In The Batteries; Hypothetical Time Of Day Operational History. 86Figure 29, Utility Interactive Line-Tie System With Battery Backup Flow Diagram . 88Figure 30, Overvoltage Protection for Battery . 89Figure 31, Series Configuration: 6-Volt Battery Wiring. 107Figure 32, Series Configuration: 12-Volt Battery Wiring. 107Figure 33, Parallel Configuration: 12-Volt Battery Wiring . 108Figure 34, Series-Parallel Configuration: 6-Volt Battery Wiring. 109Figure 35, Series-Parallel Configuration: 12-Volt Battery Wiring. 109Figure 36, AC Waveforms . 116Figure 37, SW Series Dimensions: With AC Access Covers – Showing Knockout Sizes . 120Figure 38, Installation Diagram, 120 VAC, 1 Phase, Grid Connected, Generator Backup . 121Figure 39, Installation Diagram, 240 VAC, 3 Wire, Grid Connected, Generator Backup . 122Figure 40, AWG Wire Size . 131Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

TABLE OF CONTENTSINDEX OF TABLESTable 1, AC Input and Output Wiring Connections . 19Table 2, Minimum Recommended Battery Cable Size vs. Cable Length. 22Table 3, Battery Cable To Maximum Breaker/Fuse Size . 23Table 4, Charging Setpoints For Common Battery Types. 67Table 5, Typical Wattage Of Common Appliances . 101Table 6, Battery Charging: Charging Setpoints . 104Table 7, Battery State of Charge Voltage . 105Table 8, Battery Cable Inductance . 110Table 9, Power Consumption Of Common Appliances . 130Table 10, AWG to Metric Wire Conversion Chart . 130Table 11, Minimum Recommended Battery Cable Size vs. Cable Length. 131Table 12, Battery Cable to Maximum Breaker/Fuse Size. 131Table 13, Recommended Minimum AC Wire Sizes (75 C). 132Table 14, Knockout/Hole Size To Conduit Size Required . 132Table 15, Safety Ground Wire Sizes . 132Copyright Trace Engineering Company, Inc.5916 - 195th Street N. E.Arlington, WA 98223Telephone: 360/435-8826Fax: 360/435-2229www.traceengineering.comSW Series Inverter/ChargerPart No. 2031-5Rev. B: Sept 1, 1999

IMPORTANT SAFETY INSTRUCTIONSIMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS!This manual contains important safety and operating instructions as prescribed by UL Standards for theTrace Engineering SW Series Inverter/Chargers for use in residential and commercial applications. Thismanual specifically covers products with the revision 4.01 software.The 120 VAC/60 Hertz models of the SW

Trace Engineering SW Series Inverter/Chargers for use in residential and commercial applications. This manual specifically covers products with the revision 4.01 software. The 120 VAC/60 Hertz models of the SW Series Inverter/Chargers are ETL listed to UL Standard 1741 (Draft), Static Inverters and Charge Controllers for use in Photovoltaic .

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