System Bock - Roemheld

System Bock

Save Set-up Time. and More!Bock Locator PlatesThe foundation for quick change workholding efficiency.The Bock Locator Plate is a hard coated aluminium subplatewith precision bored and threaded locating holes designedto save set-up time with your vices, indexers, fixtures orrotary tables. Repeat set-ups within 0025µm Eliminates ‘dialling in’ for every set-upBock Twin Vices Fully machinable soft jaws Full jaw travel to 150mm Hardened and ground steel guideways Sealed lead screw Interlocking base design High strength aluminium body Chip flow through cut-outs2Alpha Numeric Coded Holesfor an accurate and repeatablebaseline reference.

Fastest Quick Change Jaw SystemBock MonoQuads4, 8, 12 and 16 station models available formultiple part machining requirements.Single stationadapter plate built inMaximum Jaw UtilisationLow profile clamping mechanismallows for maximum jawmachining area.Quick releasereversible soft jawsBase plate includedCylindricalJaw contours machineidentical to component.3

Locator Plates for Faster Set-ups Eliminate time consuming ‘dialling in’ for every set-up Repeat set-ups to within 0025µm Hard coated aluminium subplate with precision boredand threaded locating holes Alpha-numeric coded holes for an accurate andrepeatable baseline reference Every hole precision bored and threaded through formaximum versatility Brass protection plugs included for every holeMaximum tableutilisation by easilyinterlocking threeBock Twin Vices onLocator Plate.Achieve greater flexibilityDouble Expanding Locator Pin Double expanding locator pin is used to alignvices and fixtures on the Bock Locator System Double expanding locator pin eliminates needfor realignment in repeat set-ups Hardened and ground steel body Easy fixture removal eliminates need for dowelpins or prying off fixture plates4

Locator Plate Material andSpecification DataLocator Plate Hole SpecificationsBock Locator Plates are constructed of ahigh-strength aluminium alloy that is fully heat-treatedand stress relieved.The alphanumeric grid provides a unique address foreach hole, making each hole a datum point.Holes are on a 50mm x 50mm grid.Surface hardness: 65-70RcParallelism TIR .002 when mounted to machine tool baseHole spacing: .0005" in an 10" radiusRepeatability of set-up in X and Y within .001"when using DEL01 Double Expanding Locator PinsEach hole is bored to 12.5mm by 16mmdeep and is through threaded 16mm-13.Customer Specification DataSimply complete specification data and fax back on:01604 497648ROEMHELD (UK) LimitedMoulton Park Business CentreRedhouse RoadMoulton ParkNORTHAMPTON NN3 6AQ 01604 49766501604 497648MachineModelTable DimensionsLocator PlateA Overall widthB Overall lengthC T-slot spacingD No. of T-slotsE T-slot widthto centre of last slotF Dimension fromtop of table tocentre of first slotG Dimension frombottom of tableAuthorisation for manufacturing to above specifications:Approved by:Representation drawing only. Number ofholes will vary depending on plate size.Date:5

Flexible clamping - Flexible production Variable batch sizes? Many different typesof workpieces?3rd hand function forsuccessive workpieceloading and unloading Frequent set-ups?The BFS Flat Clamping System produced byHILMA is the answer. Three striking featurescombine to make your production flexible:Aluminium jaws suitable for milling: Milling of stop, supporting andclamping surfaces Quick set-up for formed parts andworkpieces having complex clampingcontours Significant reduction in expenditureon fixturesJaw change in a few seconds: Rapid change-over from one workpieceto the next Machine downtimes are reduced toa minimumHigh availability: The clamping element can be madeavailable for simple and complexclamping applications in a veryshort timeChoice of base either with a flatclamping edge or in a modulardesign and threaded locating holeHard coated base made from high-strengthaluminium and therefore a low deadweight. Screw-on guideways made fromhardened steel.6The clamping system consists only of a fewcomponents, which means quick dismantlingand minimum maintenance.

After removal of the fixed jaw, thesystem can be changed over to a largeclamping range using the stop plate(see 'Accessories', page 13)Exact positioning of the centrejaw using a locator pin andthreaded locating holeAluminium jaws can be milledto suit individual requirementsand both sides can be usedMechanical lead screwCut-outs for chips and coolant flowAluminium jaws can be completely milled,therefore a high degree of adaptability to theworkpiece shape. For clamping, stop andsupporting surfaces.Totally sealed lead screw assembly fortrouble-free operation, power transmissionthrough inserted steel nut, large slide stroke.7

Twin Vice TV 100 Fastest quick change jaw systemFully machinable soft jawsFull jaw travel to 150mmAdjustable centre jawHardened and ground steel guidewaysChip flow through cut-outsInterlocking base designFully sealed lead screw assemblyMounts directly to locator plateTV 100 Dimensions and CapacitiesSoft Jaw ViceTV 100SRA Jaw Capacity56*B Single Station Capacity178*C Fixed Jaw Width64D Jaw Carrier Length102E Jaw Plate Thickness6F Base Length381G Jaw Overhang3H Base Width177O Base Height118J Jaw Width102K Height Base to Rail86L Lead Screw20 max.M Height32N Base Flange Thickness32P Non Machinable Area21Q Non Machinable Area13R Base Width177S Centre Distance150T Centre Line to End191U Centre to Bolt Hole25V Centre Bolt/Dowel100W Centre Line to bolt hole75Weight14kg.Dimension*unmachined jaw capacity8Soft Jaw Version

Twin Vice TV 150 Fastest quick change jaw system availableFully machinable soft jawsHardened and ground steel guidewaysFull jaw travel to 200mmFully sealed lead screw assemblyInterlocking base designChip flow through cut-outsAdjustable centre jawTV150 Dimensions and Capacities (in mm)DimensionHard Jaw Vice Soft Jaw ViceTV 150HTV 150SA Jaw Capacity10289*B Single Station Capacity254254*C Fixed Jaw Width2476D Jaw Carrier Length114127E Jaw Plate Thickness136F Base Length508508G Jaw OverhangH Base Width227227O Base Height124124J Jaw Width152152K Height Base to Rail8686L Lead Screw20 max.20 max.M Height638N Base Flange Thickness3232P Non Machinable Area25Q Non Machinable Area15R Base Width227227S Centre Distance200200T Centre Line to End254254U Centre to Bolt Hole2525V Centre Bolt/Dowel5050W Centre Line to bolt hole5050Weight30kg.30kg.Hard Jaw Version*unmachined jaw capacity9

Twin clamping systemTV 100 SGTwin clamping systemTV 150 SGStandard version with flat clamping edge fordirect installation on the machine table.Keyways lengthwise and across the length(20 H7) are standard.Standard version with flat clamping edge fordirect installation on the machine table.Lengthwise keyway and a keyway across thelength (20 H7) are standard.Supplied with a standard set of jaws.Supplied with a standard set of jaws.Jaw width:100mmJaw width:150mmType:TV 100 SGType:TV 150 SGWeight:14kgWeight:30kgPart no:9.3452.0101Part no:9.3454.0101TWIN VICE STRAIGHT EDGE10

Tower clamping systemMQS 100-8Tower clamping systemMQS 150-8Standard version with 4 x 2 clamping positions.Suitable for use on horizontal machiningsystems or reversible damping systems.Supplied with jaw sets.Standard version with 4 x 2 clamping positions.Suitable for use on horizontal machining systemsor reversible clamping systems.Supplied with jaw sets.Jaw width:100mmJaw width:Type:MQS 100-8Type:MQS 150-8Weight:45kgWeight:91kgPart no:9.3462.0401Part no:9.3464.0401150mmTOWER CLAMPING SYSTEMMonoQuad 100-8 Dimensions and Capacities Soft Jaw ViceDimensionMQSMQS100-8150-8A Jaw Capacity (unmachined)5789B Single Station Capacity (unmachined)178254C Fixed Jaw Width6476D Jaw Length102127E Base to Centre of Fixed Jaw216279F Base Length305305G Base Width305305H Overall Width243292J Jaw Width102152K Width Rail to Rail178216L Lead Screw Hex20 max.20 max.M Jaw Height3238N Base Flange Thickness2424P Overall Height464591R Top Plate Thickness1313S Centre of Fixed Jaw to Face3238Weight45 kg91 kg11

MonoQuad 150-8 Low ProfileMonoQuad 150-8 Dimensions and Capacities Soft Jaw ViceDimensionMQSMQS100-8LP150-8 LPA Jaw Capacity (unmachined)5789B Single Station Capacity (unmachined)178254C Fixed Jaw Width6376D Jaw Length101127E Base to Centre of Fixed Jaw168224F Base Length242292G Base Width242292H Overall Width242292J Jaw Width100150K Width Rail to Rail177215L Lead Screw Hex1522M Jaw Height3138N Base Flange Thickness2424P Overall Height364469R Top Plate Thickness1414S Centre of Fixed Jaw to Face31.7538.10Weight (kilos)809012

Jaws and AccessoriesHARD JAWSHJS-100*100mm Hard Jaw Carrier Set 3 piece set 100mm x 32mmHFJ-100100mm Fixed Hard Jaw Carrier single pcs.HMJ-100100mm Movable Hard Jaw Carriers pairSNJS-100Hard Jaw Plates 100mm (4pcs.)HJS-150*150mm Hard Jaw Carrier Set 3 piece set 150mm x 38mmHFJ-150150mm Fixed Jaw Carrier single pcs.HMJ-150150mm Movable Hard Jaw Carriers pairSNJS-150Hard Jaw Plates 150mm (4pcs.)Hard Jaw SetSoft Jaws*Jaw Plates sold separatelySOFT JAWSSJS-100100mm Soft Jaw Set Machinable Soft Jaws 3 pcs. set 100mm x 38mmSFJ-100100mm Fixed Machinable Soft Jaw single pcs.SMJ-100100mm Movable machinable Soft Jaws pairSJS-100x150150mm Wide Soft Jaw Set Machinable 3 pcs. 150mm x 32mmSFJ-100x150150mm Wide Fixed Soft Jaw single pcs.SMJ-100x150150mm Wide Movable Soft Jaws pairSJS-100x5050mm High Soft Jaw Set 3 pcs. set 100mm x 50mmSJS-150150mm Soft Jaw Set 3 pcs. 150mm x 38mmSFJ-150150mm Fixed Soft Jaw single pcs.SMJ-150150mm Movable Soft Jaws pairSJS-150x200200mm Wide Soft Jaw Set 3 pcs. 200mm x 38mmSFJ-150x200200mm Wide movable Soft Jaws pairSJS-150x6262mm High Soft Jaw Set 3 pcs. set 150mm x 62mmWide Soft JawsHigh Wide Soft JawsQUICK CHANGE FIXTURE PLATESFP-4415Fixture Plate 100mm x 375mm fits TV100 & MQS100 vice to build fixtureFP-4615Fixture Plate 150mm x 375mm fits TV100 & MQS100 vice to build fixtureFP-6620Fixture Plate 150mm x 500mm fits TV150 & MQS150 vice to build fixtureFP-6820Fixture Plate 200mm x 500mm fits TV150 & MQS150 vice to build fixtureSINGLE STATION CONVERSION PLATESCP-100100mm Conversion Plate to change TV100 for Single Jaw OperationCP-150150mm Conversion Plate to change TV150 for Single Jaw OperationFixture PlateBLANK FIXTURESFP-1016Blank Fixture Plate 25mm x 250mm x 400mm to build new or mount existing fixturesFP-1616Blank Fixture Plate 25mm x 400mm x 400mm to build new or mount existing fixturesADAPTER PLATESAP-K3600Kurt 3600 Vice Adapter allows quick accurate set-upAP-KD60Kurt D60/675 Vice Adapter for quick accurate set-upAP-UN400Universal Adapter Plate 100 or 100mm Kurt/Chick Dual Vice AdapterAP-UN600Universal Adapter Plate 150 or 150mm Kurt/Chick Dual Vice AdapterAP-UN1010Indexer Adapter Plate Universal 250mm x 250mmAP-UN1212Indexer Adapter Plate Universal 350mm x 350mmAP-UNTSTailstock Adapter Plate UniversalSTOPSPW-STD-02Pivot Workstop 150 or 200 for TV100 or TV150 (not for MQS100 or 150)PINSDEL01Double Expanding Locator Pin aligns vices and fixture platesVICE MOUNTING KITSMKTV100Mounting Kit for TV100 Vice 2-DEL01, 4-Cap ScrewsMKTV150Mounting Kit for TV150 Vice 2-DEL01, 6-Cap ScrewsMKM100Mounting Kit for MQS100 2-DEL01, 8-Cap ScrewsMKM150Mounting Kit for MQS150 2-DEL01, 8-Cap ScrewsConversion Plates13