Hot Half Product Catalog - Hot Runner Hot Runner

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H O TR U N N E RT E C H N O L O G YHot Half Product CatalogHotRu n n e rS ystem sStabilize your ProcessCAT-04-0001 EN-REV02EN03 / 2019

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationOverviewProduct TypeSynventive Hot Halves are provided with achoice of threaded nozzles which providea leak proof system with superior thermaluniformity. The hot runner systems are supplied completely assembled in mold plates,pre-wired, with connections for pneumatically actuating valve pins which are fullyadjusted to suite for valve gate applications(if required). The Hot Halves are designedto order and provide quick integration tothe remainder of the mold by simply installing the customer-supplied cavity plate.Systems outside of these guidelines will fallunder our custom Hot Half design. Pleasecontact Synventive for further information.24ComponentsHot Runner System1. Threaded nozzle2. Manifold3. Inlet bushing4. ActuatorMold Plates5. Top clamp plate6. Manifold plate7. Insulator plate37Design and layout of Hot Halves are donein accordance to customer specifications.6SpecificationsAvailabletool steelgradeStainless steel or P-20Availablenozzles06E, 09E, 12EPneumaticactuatorsPNC3008B, PNC4508B,PNC6018BDeliverystatusPre-plumbed valve gatesystems15Doc004661.aiPre-wired & pre-testedInsulator plateTemperature controllerPlate sizeUp to 900 x 900 mmCoolingIn top clamp plate andmanifold plateElectricalconnectionsEpic, DME, HartingHot Halves Mold Plates Standard ThicknessManifold plate*Top clamp plateType GPNC6018B-90 mm06E36 mm60 mm66 mm-90 mm09E36 mm-66 mm-100 mm100 mm12E40 mm--80 mm120 mm135 mm* Plate can increase up to 10 mm in order to acheive custom "L" length.TG Thermal GateVG Valve Gate* For configurations greater than four nozzles, plate thickness may vary.Master Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV022 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationInterface ElementsPlate Sizing3 Flexible plate sizes up to a maximumsize of 900 mm width x 900 mm length 2-plate design (Top clamp plate withpocketed manifold plate)1Interface Features4Locating Ring Choice of size(see page 8)Guide Pins Choice of size and location of either 2 or4 standard DME/Hasco guide pin(see page 5)Interface Taps Tapped holes in face of manifold plate forcustomer to mount cavity plate. Choice of quantity, size and location(see page 5)67Clamping Flexible machined clamp slots onoperator and non-operator sides Optional overhanging top clamp platewith options for direct bolting(see page 4)25Electrical Connectors Choice of Epic, DME and Hartingconnectors. Single and double latch options withconfigurable pinouts (see page 7)31Doc004662.aiComponents1.2.3.4.5.6.7.Master Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.Guide pinsInterface tapsLift holesElectrical connectorsPneumatic connectionsCoolingLocating ringCAT-04-0001 EN-REV023 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationTop Clamp Plate OptionsClamp Slots(Operator / Non-Operator only)Option 1Option 2OperatorOversized Top Clamp PlateOperatorOption 3Option 4(Operator / Non-Operator only)OperatorOperatorTop Clamp PlateTop Clamp PlateManifold Plate WidthManifold Plate WidthAAACCAAB CBCBCBBDoc004665.pngABMetric mmImperial in22.20.87C (min)Metric mmImperial inMetric mmImperial in250.9823.80.93Choose Standard or Custom heightMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV024 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationGuide Pin / Interface TapGuide Pin ConfigurationLocations - Customer to specifyOffset size and/or location availableØ Metric (mm)12141618202430Ø Imperial (in)3/47/811 1/41 1/2Interface Tap ConfigurationSize:Customer to specifyQuantity: Customer to specifyLocations: Customer to specifyMetric ISO (mm)M10 M12 M16 M20 M22 M24 M30Imperial UNC (in)1/45/163/81/25/83/41Optional ChamferStandard chamfer 6.35 mm (0.25) x 45 degCustomer to specify chamfer location (typicallyTop/Operator)Standard chamfer feature typically correlateswith the offset leader/guide pin location.Doc004666.aiMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV025 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationLift Holes / PipingLift HolesMetric ISO (mm)M10 M12 M16 M20 M22 M24 M30UNC Imperial (in)1/45/163/81/25/83/41TopWater / Air ConfigurationsAvailable Fittings from SupplierAirWaterDME Festo Hasco Parker Waterand/orAirOperatorWater and/or AirDoc004667.aiMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV026 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationElectrical ConnectorsElectrical ConnectorsChoice of Single or Double LatchSingle latchOption 1PowerMalePin # 12871092MTCMalePin # 101Zone 1ThermocoupleZone 51211436Zone 2Zone 3MaleMTCMalePin # 24Zone 1Zone 5Zone 2Zone 6Zone 3Zone 7Zone 4123456789123456789( )123456789101112Zone 8Zone 9Zone 10Zone 11Zone 12MalePower131415161718192021222324Zone 1Zone 2Zone 3Zone 4Zone 5Zone 6Zone 7Zone 8Zone 9Zone 10Zone 11Zone 12MaleZone 1Zone 5Zone 2Zone 6Zone 3Zone 7Zone 4123456789A B CA B C123456789Zone 819210311412513614715816( ) (-)CAT-04-0001 EN-REV027 / 11( )123456789101112Female910111213141516( ) (-)Zone 1Zone 2Zone 3Zone 4Zone 5Zone 6Zone 7Zone 8MaleThermocoupleZone 1Zone 2Zone 3Zone 4Zone 5Zone 6Zone 7Zone 8MaleMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions malePin # 16MaleThermocouplePowerOption 5PowerMalePin # 16Zone 1Zone 2Zone 3Zone 4Zone 5Zone 6Zone 7Zone 8Zone 9Zone 10Zone 11Zone 12ThermocouplePowerMTCMalePin # FemalePin # 24Option 4PowerMalePin # 25MaleThermocoupleDouble latchOption 3PowerMalePin # 24Zone 1Zone 2Zone 3Zone 4Zone 55PowerOption 2PowerMalePin # 256 7 8 9 10PWR - Power Input ConnectorMTC - Mold Thermocouple ConnectorPowerZone 41 2 3 4 5Choice of industry standard HBE24 or MTC/PIC (DME) connectors.91102311124513146157168(-) ( )Zone 1Zone 2Zone 3Zone 4Zone 5Zone 6Zone 7Zone 8FemaleFor design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationLocating Ring & Inlet BushingLocating Ring & Inlet BushingØDDiameter c004668.aiMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV028 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RHot HalfUR UN NN N E E RRTO YG YT EE CC H H N NO OL LO G12E System InformationDeveloping the Hot Half DesignDeveloping the Hot Half DesignFollowing tasks have to be communicated with Synventive Molding Solutions for developing the hot half design:1.2.3.4.5.6.7.8.Tool steel typeGuide pin, positions and diameter.Guide pin, protrusionLift holes, dimensionClamp slot, typeInterface tap, positionsNozzle, positionsConnector specifications9.10.11.12.13.14.15.16.Fittings for cooling water connection positions and typeDimension LLocating ring diameterMold plates, thickness max.Mold plates, widthMold plates, lengthTiebar (IMM), positions and dimensions, optionalInsulator plate y/n15832164476591411101312Doc004669.aiMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV029 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

HO HT O T RUR UN NN N E E RRHot HalfTO YG YT EE CC H H N NO OL LO G12E System InformationCustomer WorksheetCustomer:Phone:Contact:Email:Connector Specification:Hot Half Material:(see page 7):P-20Stainless SteelOption 1Single LatchOption 2Double LatchOption 3Hot Half Size:LengthWidthOption 4Option 5Insulator Plate:Unless otherwise specified the sequence of the zones willbegin with the Inlet Manifold Nozzle.YesPlease specify if different sequence is required.NoLocating Ring Diameter:(see page 8)Clamp Slot Type:(see page 4)Max Hot Half Thickness:Option 1(see page 2)Option 2Submit Mold Prints and/or 3D-Model to Communicate the Following: Guide Pin Positions, Diameter and Length (see page 5) Interface Top Thread Size and Locations (see page 5) Nozzle Locations and “L” LengthOption 3Option 4(bolt hole size and locations required)Notes:Lift Hole Thread Size:(see page 6)Specify Fittings:(see page 6)Cooling Water Fitting:(specify manufacturer’s part number)Cooling Water Fitting Location:Bottom of MoldNon-Operator SideValve Gate Air Fitting:(specify manufacturer’s part number)Valve Gate Air Fitting Location:Bottom of MoldNon-Operator SideMaster Language is English 2019 Synventive Molding SolutionsAll rights reserved. Errors and exceptions excepted.CAT-04-0001 EN-REV0210 / 11For design and application information,see the Synventive Hot Runner Guide.For a specific application, please consult Synventive.

www.synventive.comNorth AmericaSynventive Molding Solutions Inc.10 Centennial DrivePeabody, MA 01960Tel.: 1 978 750 8065Fax: 1 978 646 3600Email: info@synventive.comEuropeSynventive Molding Solutions GmbHHeimrodstraße 10P. O. Box 312364625 BensheimTel. : 49 (0)6251 9332-0Fax : 49 (0)6251 9332-90Email: infohrde@synventive.comAsiaSynventive Molding Solutions (Suzhou) Co. Ltd.12B Gang Tian Industrial SquareSuzhou Industrial Park, China 215021Tel.: 86 512 6283 8870Fax: 86 512 6283 8890Email: infohrcn@synventive.comCAT-04-0001 EN-REV02 2019-03-01 2019 Synventive Molding SolutionsDTP: KA

HOT RUNNER TECHNOLOGY CAT-04-0001_EN-REV02 EN 03 / 2019 Hot Half Product Catalog Hot Runner Systems. . 4 standard DME/Hasco guide pin (see page 5) Interface Taps Tapped holes in face of manifold plate for customer to mo

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