P15/PV15 EOM - Process Pumps - Your One Stop Pump Solution

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P15/PV15Original Series METAL PumpsEOMEngineeringOperation &MaintenanceSimplify your processWIL-10110-E-02 8/06REPLACES EOM-P15/PV15M 5/05

TA BL E OF CON T EN T SSECTION 1 CAUTIONS—READ FIRST!. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1SECTION 2 WILDEN PUMP DESIGNATION SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2SECTION 3 HOW IT WORKS—PUMP & AIR DISTRIBUTION SYSTEM . . . . . . . . . . . . . . . . . . 3SECTION 4 DIMENSIONAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SECTION 5 PERFORMANCEA. P15 Performance CurvesRubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Ultra-Flex -Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7PV15 Performance CurvesRubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Ultra-Flex -Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B. Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10SECTION 6 SUGGESTED INSTALLATION, OPERATION & TROUBLESHOOTING . . . . . . . . 11SECTION 7 ASSEMBLY / DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14SECTION 8 EXPLODED VIEW & PARTS LISTINGP15 MetalRubber/TPE/Ultra-Flex -Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24PV15 MetalRubber/TPE/Ultra-Flex -Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28SECTION 9 ELASTOMER OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Section 1CAUTIONS—READ FIRST!CAUTION: Do not apply compressed air to theexhaust port — pump will not function.CAUTION: Do not exceed 82 C (180 F) air inlettemperature for Pro-Flo V models.CAUTION: Do not over-lubricate air supply —excess lubrication will reduce pump performance.Pump is pre-lubed.CAUTION: Pumps should be thoroughly flushedbefore installing into process lines. FDA andUSDA approved pumps should be cleaned and/or sanitized before being used.TEMPERATURE LIMITS:Neoprene–17.7 C to 93.3 C0 F to 200 FBuna-N–12.2 C to 82.2 C10 F to 180 FEPDM–51.1 C to 137.8 C –60 F to 280 F–40 C to 176.7 C –40 F to 350 FViton Saniflex –28.9 C to 104.4 C –20 F to 220 FPolytetrafluoroethylene (PTFE)4.4 C to 104.4 C 40 F to 220 FPolyurethane –12.2 C to 65.6 C10 F to 150 FTetra-Flex PTFE w/Neoprene Backed4.4 C to 107.2 C 40 F to 225 FTetra-Flex PTFE w/Nordel Backed-10 C to 137 C14 F to 280 FCAUTION: Always wear safety glasses whenoperating pump. If diaphragm rupture occurs,material being pumped may be forced out airexhaust.CAUTION: Before any maintenance or repair isattempted, the compressed air line to the pumpshould be disconnected and all air pressureallowed to bleed from pump. Disconnect allintake, discharge and air lines. Drain the pumpby turning it upside down and allowing any fluidto flow into a suitable container.NOTE: Not all materials are available for allmodels. Refer to Section 2 for material optionsfor your pump.CAUTION: Blow out air line for 10 to 20 secondsbefore attaching to pump to make sure all pipelinedebris is clear. Use an in-line air filter. A 5μ (micron)air filter is recommended.CAUTION: When choosing pump materials, besure to check the temperature limits for all wettedcomponents. Example: Viton has a maximumlimit of 176.7 C (350 F) but polypropylene has amaximum limit of only 79 C (175 F).NOTE: When installing PTFE diaphragms, it isimportant to tighten outer pistons simultaneously(turning in opposite directions) to ensure tight fit.(See torque specifications in Section 7.)CAUTION: Maximum temperature limits arebased upon mechanical stress only. Certainchemicals will significantly reduce maximumsafe operating temperatures. Consult ChemicalResistance Guide (E4) for chemical compatibilityand temperature limits.NOTE: Cast Iron PTFE-fitted pumps comestandard from the factory with expanded PTFEgaskets installed in the diaphragm bead of theliquid chamber. PTFE gaskets cannot be re-used.Consult PS-TG for installation instructions duringreassembly.WARNING: Prevention of static sparking — Ifstatic sparking occurs, fire or explosion couldresult. Pump, valves, and containers must begrounded to a proper grounding point whenhandling flammable fluids and wheneverdischarge of static electricity is a hazard.NOTE: Before starting disassembly, mark a linefrom each liquid chamber to its corresponding airchamber. This line will assist in proper alignmentduring reassembly.CAUTION: Pro-Flo pumps cannot be used insubmersible applications. Pro-Flo V is availablein both submersible and non-submersible options.Do not use non-submersible Pro-Flo V modelsin submersible applications. Turbo-Flo pumpscan also be used in submersible applications.CAUTION: Do not exceed 8.6 bar (125 psig) airsupply pressure.CAUTION: The process fluid and cleaning fluidsmust be chemically compatible with all wettedpump components. Consult Chemical ResistanceGuide (E4).WIL-10110-E-02 8/06CAUTION: Tighten all hardware prior to installation.1WILDEN PUMP & ENGINEERING, LLC

Section 2W IL DEN PUMP DESIGN AT ION SYS T EMLEGENDP15/PV15 METAL76 mm (3") PumpMaximum Flow Rate:909 LPM (240 GPM)P15 / XXXXX / XXX / XX / XXX / XXXXMODELO-RINGSVALVE SEATVALVE BALLSDIAPHRAGMSAIR VALVECENTER BLOCKAIR CHAMBERSWETTED PARTS & OUTER PISTONSPECIALTYCODE(if applicable)MATERIAL CODESMODELP15 PRO-FLO PV15 PRO-FLO V DIAPHRAGMSBNS BUNA-N (Red Dot)BNU BUNA-N, ULTRA-FLEX EPS EPDM (Blue Dot)EPU EPDM, ULTRA-FLEX FSS SANIFLEX [Hytrel (Cream)]NES NEOPRENE (Green Dot)NEU NEOPRENE, ULTRA-FLEX PUS POLYURETHANE (Clear)TEU PTFE W/EPDMBACK-UP (White)TNU PTFE W/NEOPRENEBACK-UP (White)TSU PTFE W/SANIFLEX BACK-UP (White)VTS VITON (White Dot)VTU VITON , ULTRA-FLEX WFS WIL-FLEX [Santoprene (Orange Dot)]XBS CONDUCTIVE BUNA-N(Two Red Dots)WETTED PARTSAA ALUMINUM/ALUMINUMHH ALLOY C/ALLOY CSS STAINLESS STEEL/STAINLESS STEELWW CAST IRON/CAST IRONAIR CHAMBERSA ALUMINUMC PTFE-COATEDN NICKEL-PLATEDS STAINLESS STEELCENTER BLOCKA ALUMINUMC PTFE-COATEDN NICKEL-PLATEDS STAINLESS STEEL (PV15 only)AIR VALVEA ALUMINUM (PV15 only)C PTFE-COATED(PV15 only)N NICKEL-PLATED (PV15 only)P POLYPROPYLENE(P15 only)S STAINLESS STEEL (PV15 only)VALVE BALLBN BUNA-N (Red Dot)EP EPDM (Blue Dot)FS SANIFLEX [Hytrel (Cream)]NE NEOPRENE (Green Dot)PU POLYURETHANE (Brown)TF PTFE (White)VT VITON (White Dot)WF WIL-FLEX [Santoprene (Orange Dot)]VALVE SEATA ALUMINUMBN BUNA-N (Red Dot)EP EPDM (Blue Dot)FS SANIFLEX [Hytrel (Cream)]H ALLOY CM MILD STEELNE NEOPRENE (Green Dot)PU POLYURETHANE (Clear)S STAINLESS STEELVT VITON (Silveror White Dot)WF WIL-FLEX [Santoprene(Orange Dot)]VALVE SEAT O-RINGFS FLUORO-SEAL TF PTFESPECIALTY CODES0003001000140015002300300033003600370039Spark freeSS outer piston, spark freeBSPTSpark free, BSPTWing nutsScreen basedScreen based, spark freeScreen based, BSPTScreen based, spark free, BSPTScreen based, polyurethane lion balls and seats ONLYStallion externals, balls and seatsSaniflo FDA, vertical flangeSaniflo FDASaniflo FDA, Stallion balls and seats ONLYTri-clamp fittings, wing nutsTri-clamp fittings ONLYWil-Gard II 110VWil-Gard II , sensor wires ONLYWil-Gard II 220V01040105010801090118012003300513Wil-Gard II 110V, spark freeWil-Gard II 220V, spark freeWil-Gard II 220V, BSPTWil-Gard II 220V, spark free, BSPTStallion balls and seats ONLY, BSPSaniflo FDA, Wil-Gard II 110VWing nuts, BSPTSS outer pistonsNOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.NOTE: Not all models are available with all materials options.Viton is a registered trademark of DuPont Dow Elastomers.WILDEN PUMP & ENGINEERING, LLC2WIL-10110-E-02 8/06

Section 3HOW IT WORKS—PUMPThe Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow patternthrough the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.FIGURE 1 The air valve directs pressurizedair to the back side of diaphragm A. Thecompressed air is applied directly to theliquid column separated by elastomericdiaphragms. The diaphragm acts asa separation membrane between thecompressed air and liquid, balancing theload and removing mechanical stressfrom the diaphragm. The compressedair moves the diaphragm away fromthe center of the pump. The oppositediaphragm is pulled in by the shaftconnected to the pressurized diaphragm.Diaphragm B is on its suction stroke; airbehind the diaphragm has been forcedout to atmosphere through the exhaustport of the pump. The movement ofdiaphragm B toward the center of thepump creates a vacuum within chamber B.Atmospheric pressure forces fluid intothe inlet manifold forcing the inlet valveball off its seat. Liquid is free to movepast the inlet valve ball and fill the liquidchamber (see shaded area).FIGURE 2 When the pressurized diaphragm,diaphragm A, reaches the limit of its dischargestroke, the air valve redirects pressurizedair to the back side of diaphragm B. Thepressurized air forces diaphragm B awayfrom the center while pulling diaphragm Ato the center. Diaphragm B is now on itsdischarge stroke. Diaphragm B forces theinlet valve ball onto its seat due to thehydraulic forces developed in the liquidchamber and manifold of the pump. Thesesame hydraulic forces lift the dischargevalve ball off its seat, while the oppositedischarge valve ball is forced onto its seat,forcing fluid to flow through the pumpdischarge. The movement of diaphragm Atoward the center of the pump creates avacuum within liquid chamber A. Atmospheric pressure forces fluid into the inletmanifold of the pump. The inlet valve ballis forced off its seat allowing the fluid beingpumped to fill the liquid chamber.FIGURE 3 At completion of the stroke,the air valve again redirects air to theback side of diaphragm A, which startsdiaphragm B on its exhaust stroke. Asthe pump reaches its original startingpoint, each diaphragm has gone throughone exhaust and one discharge stroke.This constitutes one complete pumpingcycle. The pump may take several cyclesto completely prime depending on theconditions of the application.HOW IT WORKS—AIR DISTRIBUTION SYSTEMThe Pro-Flo patented air distribution system incorporates twomoving parts: the air valve spool and the pilot spool. The heart ofthe system is the air valve spool and air valve. This valve designincorporates an unbalanced spool. The smaller end of the spoolis pressurized continuously, while the large end is alternatelypressurized then exhausted to move the spool. The spool directspressurized air to one air chamber while exhausting the other.The air causes the main shaft/diaphragm assembly to shift toone side — discharging liquid on that side and pulling liquid inon the other side. When the shaft reaches the end of its stroke,the inner piston actuates the pilot spool, which pressurizes andexhausts the large end of the air valve spool. The repositioningof the air valve spool routes the air to the other air chamber.WIL-10110-E-02 8/063WILDEN PUMP & ENGINEERING, LLC

Section 4DIMENSIONAL DRAWINGSP15 M e t a l76 mm(3") FNPTLIQUID DISCHARGE19 mm(3/4") FNPTAIR INLETCDIMENSIONSF - 316 S.S., C.I., ALLOY CG - ALUM.25 mm (1")FNPT AIREXHAUSTDEHBAJK76 mm(3") FNPTLIQUID INLETLMYUPVNWXALUMINUM BASE SCREENRITEMMETRIC (mm)STANDARD 01.712.018.80.676 mm(3") FNPTLIQUID INLETTS76 mm(3") FNPTLIQUID INLETFOOTED BASE FOR STAINLESSSTEEL & ALLOY C MODELS76 mm (3")TRI-CLAMPLIQUID DISCHARGEP15 M e t a l S a n i f l o F DADIMENSIONSITEMMETRIC (mm)STANDARD 10.111.00.6F19 mm (3/4")NPT FEMALEAIR INLET25 mm (1")FNPT AIREXHAUSTDCEHBAG76 mm (3")TRI-CLAMPLIQUID INLETKLMJNPWILDEN PUMP & ENGINEERING, LLC4WIL-10110-E-02 8/06

DIMENSIONAL DRAWINGSDIMENSIONSPV15 M e t a l76 mm (3")FNPT LIQUIDDISCHARGE19 mm(3/4")FNPTAIRINLETITEMF - 316 S.S., C.I., ALLOY CG - ALUM.ABCDEFGHJKLMNPRSTUVWXY25 mm (1")FNPT AIREXHAUSTEDCHBA76 mm (3") FNPTLIQUID INLETJKLMYPU VNWXRALUMINUM BASE SCREEN76 mm (3") FNPTLIQUID INLETMETRIC 054330547815 DIA.STANDARD 10.111.10.62.82.612.01.712.018.8.6 DIA.76 mm (3") FNPTLIQUID INLETSTFOOTED BASE FOR STAINLESSSTEEL & ALLOY C MODELSPV15 M e t a l Sa n i f l o76 mm (3")TRI-CLAMPLIQUID DISCHARGEF DADIMENSIONSITEMMETRIC (mm)STANDARD 10.111.00.619 mm(3/4")FNPTAIR INLETF25 mm (1")FNPT AIREXHAUSTEDHCBAGJ76 mm (3")TRI-CLAMPLIQUID INLETKLNMFPWIL-10110-E-02 8/065WILDEN PUMP & ENGINEERING, LLC

Section 5APERFORMANCE15 performance CurvesP15 METALRUBBER-FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .523 mm (20.6")Est. Ship Weight .Aluminum 60 kg (132 lbs)316 Stainless Steel 90 kg (198 lbs)Cast Iron 98 kg (216 lbs)Alloy C 112 kg (246 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift . 6.7 m Dry (22.1')9.3 m Wet (30.6')Displacement/Stroke .5.61 l (1.48 gal.)1Max. Flow Rate . 920 lpm (243 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 227 lpm (60 gpm)against a discharge head of 3.7 bar(54 psig) requires 4.1 bar (60 psig) and61 Nm3 /h (36 scfm) air consumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.P15 METALTPE-FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .523 mm (20.6")Est. Ship Weight .Aluminum 60 kg (132 lbs)316 Stainless Steel 90 kg (198 lbs)Cast Iron 98 kg (216 lbs)Alloy C 112 kg (246 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift . 6.9 m Dry (22.7')9.2 m Wet (29.5')Displacement/Stroke .5.7 l (1.49 gal.)1Max. Flow Rate .878 lpm (232 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 227 lpm (60 gpm)against a discharge pressure head of 3.4bar (50 psig) requires 4.1 bar (60 psig) and58 Nm3 /h (34 scfm) air consumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.WILDEN PUMP & ENGINEERING, LLC6WIL-10110-E-02 8/06

PERFORMANCEP15 METALPTFE-FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .523 mm (20.6")Est. Ship Weight .Aluminum 60 kg (132 lbs)316 Stainless Steel 90 kg (198 lbs)Cast Iron 98 kg (216 lbs)Alloy C 112 kg (246 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift .4.8 m Dry (15.9')9.0 m Wet (29.5')Displacement/Stroke . 3.6 l (0.95 gal.)1Max. Flow Rate .708 lpm (187 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 227 lpm (60 gpm)against a discharge pressure head of 2.9bar (42 psig) requires 4.1 bar (60 psig) and80 Nm3 /h (47 scfm) air consumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.P15 METALULTRA-FLEX -FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .523 mm (20.6")Est. Ship Weight .Aluminum 60 kg (132 lbs)316 Stainless Steel 80 kg (198 lbs)Cast Iron 98 kg (216 lbs)Alloy C 112 kg (246 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift .8.0 m Dry (26.1')9.2 m Wet (30.1')Displacement/Stroke .4.62 l (1.22 gal.)1Max. Flow Rate .825 lpm (218 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 227 lpm (60 gpm)against a discharge pressure head of 3.3bar (48 psig) requires 4.1 bar (60 psig) and68 Nm3 /h (40 scfm) air consumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.WIL-10110-E-02 8/067WILDEN PUMP & ENGINEERING, LLC

V15 performance CurvesPERFORMANCEPV15 METALRUBBER-FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .406 mm (16.0")Est. Ship Weight .Aluminum 55 kg (121 lbs)316 Stainless Steel 85 kg (187 lbs)Cast Iron 93 kg (205 lbs)Alloy C 107 kg (235 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift .6.6 m Dry (21.6')9.3 m Wet (30.6')Displacement/Stroke .5.53 l (1.46 gal.)1Max. Flow Rate . 909 lpm (240 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 454 lpm (120 gpm)against a discharge head of 3.6 bar(52 psig) requires 5.5 bar (80 psig) and170 Nm3 /h (100 scfm) air consumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.PV15 METALTPE-FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .406 mm (16.0")Est. Ship Weight .Aluminum 55 kg (121 lbs)316 Stainless Steel 85 kg (187 lbs)Cast Iron 93 kg (205 lbs)Alloy C 107 kg (235 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift .7.6 m Dry (25.0')9.5 m Wet (31.2')Displacement/Stroke . 5.72 l (1.51 gal.)1Max. Flow Rate . 906 lpm (239 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 254 lpm (120 gpm)against a discharge pressure head of2.6 bar (38 psig) requires 4.1 bar (60psig) and 136 Nm3 /h (80 scfm) airconsumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.WILDEN PUMP & ENGINEERING, LLC8WIL-10110-E-02 8/06

PERFORMANCEPV15 METALPTFE-FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .406 mm (16.0")Est. Ship Weight .Aluminum 55 kg (121 lbs)316 Stainless Steel 85 kg (187 lbs)Cast Iron 93 kg (205 lbs)Alloy C 107 kg (235 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift .5.0 m Dry (16.5')9.5 m Wet (31.2')Displacement/Stroke . 3.48 l (0.92 gal.)1Max. Flow Rate .704 lpm (186 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 151 lpm (40 gpm)against a discharge pressure head of3.5 bar (51 psig) requires 4.1 bar (60 psig)and 68 Nm3 /h (40 scfm) air consumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.PV15 METALULTRA-FLEX -FITTEDHeight .823 mm (32.4")Width .505 mm (19.9")Depth .406 mm (16.0")Est. Ship Weight .Aluminum 55 kg (121 lbs)316 Stainless Steel 85 kg (187 lbs)Cast Iron 93 kg (205 lbs)Alloy C 107 kg (235 lbs)Air Inlet . 19 mm (3 4")Inlet . 76 mm (3")Outlet . 76 mm (3")Suction Lift .6.1 m Dry (20.0')9.5 m Wet (31.2')Displacement/Stroke .4.69 l (1.24 gal.)1Max. Flow Rate . 854 lpm (226 gpm)Max. Size Solids .9.5 mm (3 8")1Displacement per stroke was calculatedat 4.8 bar (70 psig) air inlet pressureagainst a 2.1 bar (30 psig) head pressure.Example: To pump 303 lpm (80 gpm)against a discharge pressure head of4.3 bar (62 psig) requires 5.5 bar(80 psig) and 136 Nm3 /h (80 scfm) airconsumption.Flow rates indicated on chart were determined by pumping water.For optimum life and performance, pumps should be specified so that daily operationparameters will fall in the center of the pump performance curve.Caution: Do not exceed 8.6 bar (125 psig)air supply pressure.WIL-10110-E-02 8/069WILDEN PUMP & ENGINEERING, LLC

Section 5BSUCTION LIFT CURVESP 15 ME TA L SUC T IONLIF T CAPABILIT YP V15 ME TA L SUC T IONLIF T CAPABILIT YSuction lift curves are calibrated for pumps operatingat 305 m (1,000') above sea level. This chart is meantto be a guide only. There are many variables whichcan affect your pump’s operating characteristics. TheWILDEN PUMP & ENGINEERING, LLCnumber of intake and discharge elbows, viscosity ofpumping fluid, elevation (atmospheric pressure) andpipe friction loss all affect the amount of suction liftyour pump will attain.10WIL-10110-E-02 8/06

Section 6S U G G E S T E D I N S TA L L AT I O NWilden pumps are designed to meet the performancerequirements of even the most demanding pumpingapplications. They have been designed and manufacturedto the highest standards and are available in a variety ofliquid path materials to meet your chemical resistanceneeds. Refer to the performance section of this manual foran in-depth analysis of the performance characteristics ofyour pump. Wilden offers the widest variety of elastomeroptions in the industry to satisfy temperature, chemicalcompatibility, abrasion resistance and flex concerns.The suction pipe size should be at least the equivalent orlarger than the diameter size of the suction inlet on yourWilden pump. The suction hose must be non-collapsible,reinforced type as these pumps are capable of pulling a highvacuum. Discharge piping should also be the equivalentor larger than the diameter of the pump discharge whichwill help reduce friction losses. It is critical that all fittingsand connections are airtight or a reduction or loss of pumpsuction capability will result.INSTALLATION: Months of careful planning, study,and selection efforts can result in unsatisfactory pumpperformance if installation details are left to chance.Premature failure and long term dissatisfaction can beavoided if reasonable care is exercised throughout theinstallation process.LOCATION: Noise, safety, and other logistical factors usuallydictate where equipment will be situated on the productionfloor. Multiple installations with conflicting requirementscan result in congestion of utility areas, leaving few choicesfor additional pumps.Within the framework of these and other existing conditions,every pump should be located in such a way that six keyfactors are balanced against each other to maximumadvantage.ACCESS: First of all, the location should be accessible. Ifit’s easy to reach the pump, maintenance personnel willhave an easier time carrying out routine inspections andadjustments. Should major repairs become necessary, easeof access can play a key role in speeding the repair processand reducing total downtime.AIR SUPPLY: Every pump location should have an air linelarge enough to supply the volume of air necessary toachieve the desired pumping rate. Use air pressure up toa maximum of 8.6 bar (125 psig) depending on pumpingrequirements.For best results, the pumps should use a 5μ (micron) airfilter, needle valve and regulator. The use of an air filterbefore the pump will ensure that the majority of any pipelinecontaminants will be eliminated.mufflers can be used to further reduce sound levels, butthey usually reduce pump performance.ELEVATION: Selecting a site that is well within the pump’sdynamic lift capability will assure that loss-of-prime issues willbe eliminated. In addition, pump efficiency can be adverselyaffected if proper attention is not given to site location.PIPING: Final determination of the pump site should not bemade until the piping challenges of each possible locationhave been evaluated. The impact of current and futureinstallations should be considered ahead of time to makesure that inadvertent restrictions are not created for anyremaining sites.The best choice possible will be a site involving the shortestand straightest hook-up of suction and discharge piping.Unnecessary elbows, bends, and fittings should be avoided.Pipe sizes should be selected to keep friction losses withinpractical limits. All piping should be supported independentlyof the pump. In addition, the piping should be aligned toavoid placing stress on the pump fittings.Flexible hose can be installed to aid in absorbing the forcescreated by the natural reciprocating action of the pump. If thepump is to be bolted down to a solid location, a mountingpad placed between the pump and the foundation will assistin minimizing pump vibration. Flexible connections betweenthe pump and rigid piping will also assist in minimizingpump vibration. If quick-closing valves are installed at anypoint in the discharge system, or if pulsation within a systembecomes a problem, a surge suppressor (SD Equalizer )should be installed to protect the pump, piping and gaugesfrom surges and water hammer.If the pump is to be used in a self-priming application, makesure that all connections are airtight and that the suction lift iswithin the model’s ability. Note: Materials of construction andelastomer material have an effect on suction lift parameters.Please refer to the performance section for specifics.When pumps are installed in applications involving floodedsuction or suction head pressures, a gate valve should beinstalled in the suction line to permit closing of the line forpump service.Pumps in service with a positive suction head are most efficientwhen inlet pressure is limited to 0.5–0.7 bar (7–10 psig).Premature diaphragm failure may occur if positive suctionis 0.7 bar (10 psig) and higher.SUBMERSIBLE APPLICATIONS: P

WIL-10110-E-02 8/06 3 WILDEN PUMP & ENGINEERING, LLC Section 3 HOW IT WORKS—PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show fl ow pattern through the pump upon its initial stroke. It is assumed the pump has no fl uid in it prior to its initial stroke.File Size: 2MB

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