A New Contactor Range From ABB

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New Generation ABB ContactorsA New Contactor Range from ABBABB ControlSECRL - 1 2001-06-19

New Generation ABB ContactorsThe ABB range of A contactorsA 9, A 12, A 16A145, A185ABB ControlSECRL - 2 2001-06-19A 26, A 30, A 40A210, A260, A300A 50, A 63, A 75AF400, AF460A 95, A 110AF580, AF750

New Generation ABB ContactorsNew range developed from customer requirementsQFD - Quality Function Deployment a systematic way to ensure that thecustomers’needs are met customers are involved throughout thewhole processü Questionnaireü InterviewsCustomerü Analysisü Feedback/follow-upFinal productABBABB ControlSECRL - 3 2001-06-19

New Generation ABB ContactorsExample of QFD - AnalysisD System components/co-ordinationD1 Critical dimensionsD2 Co-ordination withother system componentsE User friendlinessE1 Personal safetyE2 Easy to installE3 Easy maintenanceE4 Aesthetic designE5 Low noise levelBlue bar is customers preferenceGreen bar is the rating of EH rangeABB ControlSECRL - 4 2001-06-19

New Generation ABB ContactorsParticipating dIndustryRockWool, Holmegaards glaesverker,Wisa Forest, Saugbrugsforeningen,Brunvoll, Union, Korsnäs, STORA BillerudPanel BuildersABB Installation Neutral, Schubert, Demas,ABB Electric, Circuit Electric, DanControl,ABB FIDIS, Vahva Sähkö,Nuova Esi,George Kontoulis, ABB Distribusjon,Storm Elektro, UME, ABB Installation,Delta Electrical Systems, GEC, S&I, KontexABB Gebäudetechnik, Cegelec, TCS,ABB Installasjon, Rolls Royce IPGABB ControlSECRL - 5 2001-06-19Carrier, TraneAtlas Copco, Kaeser, Ingersoll RandLiebherrABB Strömberg Industry, RobiconElcat, Tranudis, ExideKone, OTIS, Schindler ElevatorGrundfos, Weir, Firetrol, HubbelMicon

New Generation ABB ContactorsABB contactors ABB ControlSECRL - 6 2001-06-19ABB-line - a system conceptEasy to installSafe and simple to work withImproved performanceA comprehensive range of accessoriesABB offer

New Generation ABB ContactorsNew design of large contactors Terminals at the same levelas other system components Contactor fits perfectly withABB breakers, switch fusesand overload relaysABB ControlSECRL - 7 2001-06-19

New Generation ABB ContactorsABB contactors - a compact range The most compact contactorrange on the market Low built-in depth (no safetyclearance needed to door) Built-in terminalsABB ControlSECRL - 8 2001-06-19

ABB-line - a system conceptComplete system co-ordination Contactors Breakers Switch fuses Electronicoverload relays Thermaloverload relaysABB ControlSECRL - 9 2001-06-19

ABB-line - a system conceptCo-ordination contactors - Isomax breakersIn lineABB ControlSECRL - 10 2001-06-19Side by side

ABB-line - a system conceptCo-ordination contactors - Isomax breakersBreakerS3/S4S5S6S7Contactor A145-A185 A210-A300 AF400-AF580 AF750ABB ControlSECRL - 11 2001-06-19

ABB-line - a system conceptA complete motor starter solutionMCCB with built-in advanced motorprotection (SACE PR212/MP) Trips contactor at– Overload– Phase loss or unbalance– Locked Rotor Trips breaker at short circuitABB ControlSECRL - 12 2001-06-19

ABB-line - a system conceptCo-ordination contactors - switch fuses/overload relaysContactor - switch fuseABB ControlSECRL - 13 2001-06-19Contactor - electronic overload relay

ABB-line - a system conceptABB system provides savings Installation time Installation material Panel spaceABB ControlSECRL - 14 2001-06-19

Easy to installEasy access to auxiliary circuitsFront access to auxiliarycircuits facilitates cablingABB ControlSECRL - 15 2001-06-19

Easy to installClear indications on frontAll technical data clearlymarked on the frontABB ControlSECRL - 16 2001-06-19

Easy to installSnap-on accessories Snap-on surge suppressors Snap-on auxiliary blocksABB ControlSECRL - 17 2001-06-19

Easy to installInserts-holder to facilitate cabling3-pole device to hold inserts inplace while tightening the boltsABB ControlSECRL - 18 2001-06-19

Safe and simple to work withA focus on safety Touch safe - IP 20 fromfront Unintentional manualoperation prevented Clear visual indication ofstatus High safety even withoutoptional shroudsABB ControlSECRL - 19 2001-06-19

Safe and simple to work withSafe and easy inspection of contactsOperation of the contactoris impossible whileinspecting the contactsABB ControlSECRL - 20 2001-06-19

Safe and simple to work withEasy to change coil on installed contactorNo need to removepower cablesABB ControlSECRL - 21 2001-06-19

Improved performanceCoil interface (AF contactors)A new technology integrated into a”traditional” contactor!ABB ControlSECRL - 22 2001-06-19

Improved performanceElectronic coil controlRectifier Always DC current over the coil Coil Controlled current levels at pull-inand holdingTransistorIntegratedcircuitABB ControlSECRL - 23 2001-06-19 Integrated circuit developed by ABB

Improved performanceCoil interfaceThe solution to problems such as: Sensibility to voltage variations– Chattering contactors– Welding– Humming contactors A wide variety of coils needed to cover customerneeds High energy consumption Voltage transients at openingABB ControlSECRL - 24 2001-06-19

Improved performanceDistinct opening and closingPositionContactorclosedContactoropen100 V250 VNominal rangeAccepted rangeABB ControlSECRL - 25 2001-06-1977% of lowervoltage range level55% of lowervoltage range levelControlvoltage

Improved performanceCoil voltages (AF contactors)AF145-AF300 20-60VDC 48-130VAC/DC100-250VAC/DC200-500VAC/DCAF400-AF750 24-60VDC 48-130VAC/DC100-250VAC/DC200-500VAC/DCCoil codes AF145-AF75020 60VDC24 60VDC48 130VAC/DC100 250VAC/DC200 500VAC/DCABB ControlSECRL - 26 2001-06-197268697071(For AF145-AF300)(For AF400-AF750)

Improved performanceReduced energy consumptionRectifier CoilTransistorIntegratedcircuitABB ControlSECRL - 27 2001-06-19 At holding, the currentthrough the coil is minimised Energy consumption reducedby 65%

Improved performanceNo voltage transient at openingRectifier IIntegratedcircuitABB ControlSECRL - 28 2001-06-19 Conventional contactors cause a voltagepeak at opening which may harmCoilsurrounding electronic equipment Using a coil interface reduces the voltagepeak considerably since the energy isTransistorconsumed in a controlled way

Improved performanceLow voltage signal controlAF400-AF750 can be controlledwith low voltage signals (24VDC), i.e. directly from a PLCABB ControlSECRL - 29 2001-06-19

Improved performanceLow voltage signal controlSupply VoltageVoltageMatningssp- 24V OnA1ONOffOFF NCOMMONABB ControlSECRL - 30 2001-06-19A2

Improved performanceCoil interface Standard on AF400-AF750 Option on A50-A300ABB ControlSECRL - 31 2001-06-19

A comprehensive range of accessoriesA wide range of accessoriesABB offers a wide range of accessories tofacilitate installation and use of ourcontactorsABB ControlSECRL - 32 2001-06-19

A comprehensive range of accessoriesWide range of accessories Electronic overload relays Thermal overload relays Auxiliary contact block Mechanical interlock(Horizontally mounted contactors) Mechanical interlock(vertically mounted contactors) Surge suppressor, type RCABB ControlSECRL - 33 2001-06-19

A comprehensive range of accessoriesWide range of accessories Cable connector for Cu cablesCable connector for Al and Cu cablesTerminal shroudsDouble connectorConnection sets for Y-D and reversingstarters Terminal extensions Adapter plate for easy changeover fromEH rangeABB ControlSECRL - 34 2001-06-19

A comprehensive range of accessoriesContact blocks Snap-on for easy mounting The same block fits thewhole range Up to 4 contact blocks percontactor Wiping function improvesperformanceABB ControlSECRL - 35 2001-06-19

A comprehensive range of accessoriesConnection set for Y-D starter Completely protectedconnections IP20 from frontABB ControlSECRL - 36 2001-06-19

A comprehensive range of accessoriesConnection set for reversing starterABB ControlSECRL - 37 2001-06-19

A comprehensive range of accessoriesCable connectorsSingle connector forCu cablesDouble connectorABB ControlSECRL - 38 2001-06-19

A comprehensive range of accessoriesTerminal shroudsEasy-to-fit terminalshrouds for connectorsand compression lugsABB ControlSECRL - 39 2001-06-19

A comprehensive range of accessoriesMechanical interlock Vertical HorisontalABB ControlSECRL - 40 2001-06-19

A comprehensive range of accessoriesTerminal enlargementABB ControlSECRL - 41 2001-06-19

A comprehensive range of accessoriesConversion EH to A-rangeAdapter plate available foreasier changeover from EHrange to new large A-rangeABB ControlSECRL - 42 2001-06-19

The ABB offerABB Offer Documentation Quality and environment Certificates and approvals World wide presenceABB ControlSECRL - 43 2001-06-19

The ABB offerDocumentation Complete co-ordinationtables elaborated throughextensive testingABB ControlSECRL - 44 2001-06-19

The ABB offerCo-ordination tables available 400 V MCCB Isomax up to 50kA 500 V and 690 V MCCB Super limiting Isomax upto 50kA 400 V and 690 V Fuses aM and gG up to 80kA 415 V BS Fuses 480 V MCP and MCCB Isomax up to 85kA (UL) 600 V MCP and MCCB Isomax up to 35kA (UL) 600 V Fuses up to 80kA (UL)ABB ControlSECRL - 45 2001-06-19

The ABB offerDimension drawings available on file(PDF, DWG and DXF format)ABB ControlSECRL - 46 2001-06-19

The ABB offerQuality and environmentAll products madein ISO9001 and ISO14001certified factoriesABB ControlSECRL - 47 2001-06-19

The ABB offerReduced environmental impact Easy recycling - no combinedmaterial (metal and plastic) Low LCA index thanks to choice ofmaterial (in contacts and plastic) Cadmium and silicone free No ozone depleting halogensABB ControlSECRL - 48 2001-06-19

The ABB offerCertifications and ApprovalsABB ControlSECRL - 49 2001-06-19

The ABB offerABB - a world wide supplierABB is represented inover 140 countriesABB ControlSECRL - 50 2001-06-19

ABB Control SECRL - 1 2001-06-19 A New Contactor Range from ABB New Generation ABB Contactors. ABB Control SECRL - 2 2001-06-19 The ABB range of A The ABB range of A contactorscontactors A 9, A 12, A 16 A 26, A 30, A 40 A 50, A 63, A 75 A 95, A

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