SolderTacts Contacts - Farnell

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SolderTacts ContactsOne-piece, controlled-solder contacts forfast, reliable terminations

SolderTacts ContactsThe outer SolderSleevetermination is a cross-linkedheat-shrinkable insulatingsleeve supplied in theexpanded state. Cablesinsert easily, with no spacersor other parts required.The precision outerbody meets electricalengagement andcontact retentionrequirements of individualconnector systems.The inner SolderSleevetermination is a heatshrinkable sleeve with aprecisely prefluxedsolder preform conformingto QQ-S-571.The outer solder preformcontains precise amounts ofsolder and flux conformingto QQ-S-571. One-piece contact design with integratedsoldering technology Controlled reflow soldering process yields reliable,consistent terminations 360 shielding reduces crosstalk and improvessignal transmission One-step installation process One contact fits multiple cable sizes Reflow solder joints are strong and reliable Terminations are fully inspectable Termination available for coax cables, shielded pairs,twisted pairs, and triaxial cables Compatible with a variety of commercial andmilitary connectors 150 C temperature ratingApplications Commercial Aerospace Military Aerospace C4ISR Ground Defense Military Marine Missile Defense Offshore/Civil Marine SpaceInner pin and socketcontacts are permanentlyfixed within the assemblyto provide proper setbackand concentricity.Product Specification D-6002: SolderTacts Military-Grade Electrical Contactsfor Solder TerminationApplication Tooling Steinel HL1910E or HL2010E Steinel HL1802E-074616 Raychem AA-400 Raychem CV-1981 Raychem CV-1983Consistent, Reliable TerminationsOne-piece controlled-reflow-solder SolderTacts contactsare designed to terminate coaxial cables, shielded wires andtwisted pairs faster and more reliably than other methods.SolderTacts contacts help eliminate the variables of crimping.The one-step installation process helps cut down onproduction time while reducing handling and installed costs.Controlled Soldering StRain ReliefSolderTacts contacts provide the optimum amount and typeof solder and flux in a prefluxed solder preform that controlssoldering and reduces operator sensitivity. The geometryof the coaxial cable is carried through the connector toeliminate separate pins, help reduce crosstalk, and supportsimproved shielding effectiveness and signal transmission.1Literature No. 1-1773722-5 · Rev. 11/2013

The dielectric between innerand outer contacts providesconcentricity, electricalintegrity, precise matingdimensions, and closed entryat the inner socket.These contacts contain two solder sleeve terminations.One terminator connects the cable’s signal conductor to thecontact’s inner pin. The other terminator connects the shield orground lead to the contact body. When the contact is heated,the solder melts to provide a precise solder connection.SolderTacts contacts provide a simultaneous electricalconnection and strain relief. Heat shrinkable tubinginsulations help eliminate stress concentration on thewire within the contact.Easy InspectionTransparent insulation and inspection windows maketerminations fully inspectable.The shield terminationcan be inspected throughthe viewing port.Improved Signal IntegrityFor digital and RF signals, SolderTacts contacts offer bettersignal transmission than obtained with crimp contacts. Theyreduce crosstalk, signal attenuation, and reflections, whileproviding excellent protection against outside noise.CompatibilitySolderTacts contacts are compatible with a wide rangeof circular and rectangular military and commercialconnectors, including MIL-DTL-38999, MIL-DTL-83723and MIL-DTL-28748. Compatible with most standardconnector cavities, SolderTacts contacts are intermateableand intermountable with contacts qualified to the aboveconnector specifications. They use standard insertion andextraction tools.EconomicalThe one-piece construction and heat-shrink design makeSolderTacts contacts easier to use. There are no separatepieces to handle, no complicated assembly procedures,and no special tools requiring constant calibration. Thecontrolled-solder termination is repeatable and reliable inproduction environments.2Literature No. 1-1773722-5 · Rev. 11/2013ToolingTE offers a range of heating equipment for terminatingSolderTacts contacts. The contacts use the standardinsertion/extraction tools for each connector eachconnector series.SolderTacts ContactsIn the terminated signal lead,the heat-shrink tubing shrinkstightly around the terminationto insulate and strain relieve theconnection. The tensile strengthof the soldered terminationsexceeds that of the cable itself.

SolderTacts ContactsTable I: SolderTacts Contacts-to-Cable Cross ReferenceSubmin Series723 Series Size 12723 Series Size 12748 Series Size 16748 Series Size 16847 Series Size 16748 Series Size 602-72D-602-73D-602-76D-602-774444Cheminax Coaxial 1X9530H1X1X9532A1X1X4444444444444444RG/U Coaxial 644Submin Series723 Series Size 12D-602-0288D-602-0289D-602-0104D-602-01054Twisted Pair Cables723 Series Size 12748 Series Size 16748 Series Size 16847 Series Size 16748 Series Size -602-75—22-26424-2624-30326-304424431. Requires use of barrier.2. .048” maximum insulation diameter.3. Smaller cables can be accommodated. Consult product management.4. These cables can be accommodated by D-602-44 and D-602-45. However, the D-602-0172 and the D-602-0173 are preferred for these cables.The cross reference list above is not intended to be exhaustive. Please consult TE.3Literature No. 1-1773722-5 · Rev. 11/2013

482 Series Size 16No. 12 Size 12999 Series Size 8999 Series Size 12999 Series Size 12999 Series Size 0140D-602-0141D-602-0171Cheminax Coaxial 2A1X1X4444444444RG/U Coaxial 95RG-31644482 Series Size 16No. 12 Size 1244444Twisted Pair CablesD-602-56D-602-5722-26 AWG—999 Series Size 8999 Series Size 12999 Series Size 12999 Series Size 41. Requires use of barrier.2. .048” maximum insulation diameter.3. Smaller cables can be accommodated. Consult product management.4. These cables can be accommodated by D-602-44 and D-602-45. However, the D-602-0172 and the D-602-0173 are preferred for these cables.The cross reference list above is not intended to be exhaustive. Please consult TE.4Literature No. 1-1773722-5 · Rev. 11/2013SolderTacts ContactsTable I: SolderTacts Contacts-to-Cable Cross Reference

SolderTacts ContactsTable II: Connector Accommodation: SolderTacts Shielded ContactsMilitarySpecificationNAS 1599MIL-DTL-26482Series IISAE-AS81703Series IIIMIL-DTL-83723Series I & IIIMIL-DTL-83733MiL-DTL-26482Series IMIL-DTL-26500MIL-PRF-81733Series IIMIL-DTL28748/3,4,9,10MIS-20065(Army)SolderTacts ContactsSeries/Contact SizeCable TypeContact TypePart No.AS39029/74Small CoaxialPinD-602-0094AS39029/74Large CoaxialPinD-602-0106AS39029/73723 SeriesSize 12 ContactNo. 12 SeriesSize 12 ContactSmall CoaxialSocketAS39029/73Large CoaxialSocketPinD-602-0104AS39029/73Twisted oaxialCoaxialTwisted PairTwisted PairCoaxialCoaxialTwisted PairTwisted PairPowerPowerCoaxialCoaxialTwisted Pair (MIL-STD-1553)Twisted PairCoaxialCoaxialCoaxial*Twisted PairTwisted PairTwisted Pair*CoaxialCoaxialTwisted PairTwisted PairLarge CoaxialLarge CoaxialCoaxialCoaxialShielded Twisted Pair (MIL-STD-1553)Shielded Twisted Pair (MIL-STD-1553)Shielded Twisted Pair (MIL-STD-1553)Shielded Twisted Pair d PairTwisted 288D-602-0289AS39029/74482 SeriesSize 16 Contact748 SeriesSize 16 Contact999 SeriesSize 16 ContactMIL-DTL-38999Series I, ll*,III, IVSpecification999 SeriesSize 12 Contact999 SeriesSize 8 0AS39029/59USAF8340712-1 USAF8340713-1 USAF8340712-2 USAF8340713-2 —Submin SeriesSize 16Twisted PairD-602-0095D-602-0107* Size 16 contacts only for use with MTCP and MIL-DTL-38999 Series II connectors only. Intermountable and intermatable, replaces crimp style termination.5Literature No. 1-1773722-5 · Rev. 11/2013

Contact alent*Part 278D-602-0279D-602-0288D-602-0289Nature of CompatibilitySolderTacts - CompatibleConnector SpecificationsSolderTactSeriesEquivalent product.TE is a qualified vendor.MIL-DTL-26482 Series IIMIL-DTL-81703 Series IIIMIL-DTL-83723 Series I, IIIMIL-DTL-83733NAS-1599723SeriesMIL-DTL-38999 Series I, II*, III, IV*Size 16 only999SeriesIntermountable and intermatable.Replaces crimp-style termination.Equivalent product.TE is a qualified vendor.MIL-DTL-26482 Series IMIL-DTL-26500MIL-DTL-81703 Series IINo. 12SeriesIntermountable and intermatable.Replaces crimp-style termination.MIL-DTL-28748/3, /4, /9, /10748SeriesIntermountable and intermatable.Replaces crimp-style termination.Intermountable and intermatable.Replaces crimp-style termination.Equivalent product.TE is a qualified vendor.Intermountable and intermatable.Replaces crimp-style termination.Equivalent products.TE is a qualified vendor.Literature No. 1-1773722-5 · Rev. 11/2013MIS-20065 (Army)Intermountable and intermatable.Replaces crimp-style termination.Intermountable and intermatable.Replaces crimp-style termination.* SolderTacts contacts are intermatable and interchangeable with existing MIL-spec contacts.6847Series748Series748SeriesSouriau Trim Trio Connector FamilySubminSeriesSolderTacts ContactsTable III: SolderTacts Contact Compatibility

FOR MORE INFORMATIONTechnical SupportNorth AmericaAsia PacificAustriaBaltic RegionsBeneluxCzech aSpain/PortugalSwitzerlandUnited Kingdom 1 800 522 6752 86 0 400 820 6015 43 1 905 601 228 46 8 5072 5000 31 73 6246 999 420 800 701 462 33 1 34 20 86 86 49 6251 133 1999 36 809 874 04 39 011 401 2632 46 8 5072 5000 48 800 702 309 7495 790 790 2 34 93 2910366 41 52 633 66 26 44 800 267 666Follow us on Twitter for all the latest product news@TEConnectivity, and on Facebook, TEConnectivity.Connect with one of our Subject Matter Expertsat www.DesignSmarterFaster.comwww.te.com/ADM 2013 Tyco Electronics Corporation. All Rights Reserved.1-1773722-5 ADM/RRD 5M 12/2013Raychem, SolderSleeve, SolderTacts, TE Connectivity, and the TE connectivity (logo) are trademarks ofthe TE Connectivity Ltd. family of companies.Other product or company names mentioned herein may be trademarks of their respective owners.While TE has made every reasonable effort to ensure the accuracy of the information herein,nothing herein constitutes any guarantee that such information is error-free, or any otherrepresentation, warranty or guarantee that the information is accurate, correct, reliable or current.The TE entity issuing this publication reserves the right to make any adjustments to the informationcontained herein at any time without notice. All implied warranties regarding the informationcontained herein, including, but not limited to, any implied warranties of merchantability or fitnessfor a particular purpose are expressly disclaimed. The dimensions herein are for reference purposesonly and are subject to change without notice. Specifications are subject to change without notice.Consult TE for the latest dimensions and design specifications.

connectors, including MIL-DTL-38999, MIL-DTL-83723 and MIL-DTL-28748. Compatible with most standard connector cavities, SolderTacts contacts are intermateable and intermountable with contacts qualified to the above

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MIL-DTL-38999, MIL-DTL-83723 and MIL-DTL-28748. Compatible with most standard connector cavities, SolderTacts contacts are intermateable and intermountable with contacts qualified to the above connector specific

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