Workmanship Standards Personnel Training And Certification .

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https://ntrs.nasa.gov/search.jsp?R 20110007094 2019-08-30T14:46:12 00:00ZWorkmanship Standards PersonnelTraining and Certification ExplainedJeannette PlanteNASA Workmanship Standards Program Manager

Personnel training and certification is the mostrecurrent compliance audit finding and the basisof most questions to the Workmanship StandardsProgram.The forthcoming adoption of J-STD-001xS willbring new rules for personnel training andcertification.NASA-STD-8739.x will carry training andcertification requirements that are explainedherein.

NASA Workmanship Standards»NASA-STD-8739.1 Polymeric Applications»NASA-STD-8739.2 Surface Mount Technology»NASA-STD-8739.3 Soldered Electrical Connections»NASA-STD-8739.4 Crimp, Cable and Harnesses»NASA-STD-8739.5 Fiber Optic Terminations»ANSI/ESD S20.20 Electrostatic Discharge Safety»IPC J-STD-001DS.1 Space Applications Electronic Hardware Addendum to JSTD-001D Requirements for Soldered Electrical and Electronic Assemblies

Workmanship PersonnelCertification RequirementsFound in NASA-STD-8739 seriesIn coordination for use of J-STD-001xS and ANSI/ESD S20.20Personnel: operators, inspectors, instructorsRetraining every two yearsMeet vision requirements (except ESD)Continuous competencyNo more than a six month absence from performingrelated duties(except ESD)Employer certifies (except IPC Instructor) This is a Very shorthand-representation of the current and futurerules.Training Certification

What is the Value of WorkmanshipCertification?1. Provides organizational level oversight thatcertification conditions are being met continuously.2. Provides a POC who can “vouch” for the personnel’scompetency when they are assigned to the NASA job.3. Provides a means for removal of non-compliantpersonnel from a NASA job.4. Prevents non-compliant personnel from being assignedto work on a NASA job.5. Enables employer to apply additional certificationrequirements such as retraining and mentoring.

Does Your Organization CertifyWorkmanship Personnel Properly?If your organization then you may keeps track of operator, inspector, and Level Binstructor certification compliance certify correctly. depends on your operators, inspectors, and Level Binstructors keep track of their own training schedule andcompletion NOT certify correctly. gets feedback on performance from manufacturing andproject teams on personnel competency certify correctly. verifies certification compliance prior to assigningpersonnel to NASA jobs certify correctly. uses J-STD-001 when the contract requires NASASTD-8739.2 NOT certify correctly. uses the training completion certificate or card asevidence of Workmanship certification NOT certify correctly.

Who Trains?NASA Level A Training CenterW-NMTTC (JPL)E-NMTTC (GSFC)NASA Level BInstructorLevel BInstructorOperatorNASA Level B Training CenterW-NMTTC (JSC)E-NMTTC (MSFC)OperatorInspectorOperator/Inspector Training is intended for NASAsuppliers. All students allowed, foreignnationals require special approvals.InspectorOperator/Inspector Center personnel (JSC or MSFC) DCMA Center prime contractor personnel Center sub-contractor personnel

Who Trains? continuedLevel B InstructorSuppliers (NASA or non-NASA)Operator Supplier personnel Subcontractor personnelInspectorOperator/InspectorESD InstructorSuppliers (NASA or non-NASA)OperatorBench MonitorESD Level BInstructorESD Level B InstructorSuppliers (NASA or non-NASA)OperatorBench Monitor“Other” per localcontrol plan Personnel within the instructor’sorganization Train to the local ESD Control plan“Other” per local control plan Personnel within the instructor’sorganization Train to the local ESD Control plan

Who Trains? one moreCertified Master IPC Trainers(MIT)IndustryIPC J-STD-001xS CourseCertified IPC Trainers (CIT)Certified IPC Specialist (CIS)OperatorInspectorOperator/InspectorCertified IPC Trainers (CIT)IndustryIPC J-STD-001xS CourseCertified IPC Specialist (CIS)OperatorInspectorOperator/Inspector Certification and curriculum iscontrolled by the IPC. No limit on type of studentsSupplier-custom J-STD-001xS CourseOperatorInspectorOperator/Inspector Center personnel (JSC or MSFC) DCMA Center prime contractor personnel Center sub-contractor personnelSupplier-custom J-STD-001xS CourseOperatorInspectorOperator/Inspector

IPC Certification at CIS level Training CompletionIPC Certification at CIS level NASA CertificationNASA Certification:Training: NASA-STD-8739 , ESD, IPC Certification (CIS)Vision Screening *Continuous CompetencyContinuous Activity ** Not required for ESDSupplier’s certification process shall be ---------------------------IPC Certification at MIT & CIT level NASA Certification

Additional Caveats to Certification Rules Level A InstructorsCertified by NASA Workmanship Program ManagerMust participate in review of final drafts of NASA Workmanship standard updates. Level B Instructors at NASA Level B Training CenterAudit by a civil servant Level B instructor may be used as a substitute for retraining.Must participate in review of final drafts of NASA Workmanship standard updates. ESDVisual screening not requiredContinuous activity not required ESD InstructorsTraining and retraining per local rules, Maximum retraining cycle is 2 yearsUse of Level B instructors per local rules. IPC MIT and CITNASA certification not required.IPC certification is sufficient.

Does ANSI/ESD S20.20 Training CountToward Operator Certification for ESD ?No.ANSI/ESD S20.20 requires development and use of a local controlplan.ESD training must be to the local control plan.Tight on resources for developing control planand training program?Download NASA-HDBK-8639.21 for control plan template*.E-NMTTC is developing a training program which will teach to therecommendations in NASA-HDBK-8739.21.* Google shows three ways to find the document

Portability of Certification and TrainingTypePortabilityNASA CertificationNot PortableNASA-STD-8739 Training fromLevel A or NASA Level B TrainingCenterPortableNASA-STD-8739 Training from a“local” source (Level B instructor)Portable via traceability to Level BInstructor and use of “complete”curriculum. Employer may wish toretrain due to lack of directknowledge of content and quality ofprior training.Limited NASA-STD-8739 TrainingMay not be portableESD TrainingNot PortableJ-STD-001xS TrainingPortable

Certification and Training RecordsCertification:Maintained by employer for five yearsAvailable for verification audit on the worksiteTraining:Maintained by the employer and the training centerfor five years

Rules for Registering for TrainingVision screening is a prerequisite: Far Vision. Snellen Chart 20/50. Near Vision. Jaeger 1 at 355.0 mm (14 inches), reduced Snellen 20/20, orequivalent. Color Vision. Ability to distinguish red, green, blue, and yellow colors asprescribed in Dvorine Charts, Ishihara Plates, or AO-HRR Tests. A practical testusing color coded wires or electrical parts is acceptable for color vision testing.These are long established by NASA Workmanship standards. Far vision is beingquestioned.Required every two years by a certified specialist, technician,instructorCorrected vision allowed (glass or contact lenses)

Rules for Registering for 9.3NASA-STD-8739.4NASA-STD-8739.5IPC J-STD-001xSESDDuration is between ½ day tothree four days depending onlevelClasses are generally the sameevery two years with nodifference between training andretraining.An initial class is required. Typically lastsone week.If the prior training was completed within27 months, then a shortened retraining classis permitted.Some soldering experience is assumed.

NASA-STD-8739.1 NASA-STD-8739.2 NASA-STD-8739.3 NASA-STD-8739.4 NASA-STD-8739.5 IPC J-STD-001xS ESD Rules for Registering for Training An initial class is required. Typically lasts one week. If the prior training was completed within 27 months, then a shortened retraining

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