ASME Code, Section VIII, Division 1: DESIGN AND .

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ASME Code, Section VIII, Division 1: DESIGN AND FABRICATION OFPRESSURE VESSELSPresenter: Fahim ShadidABOUT THE PRESENTER: FAHIM SHADIDFahim Shadid, P.E has BS degree in Mechanical Engineering and MS degree in EngineeringMechanics.He has over 30 years of experience in the design, analysis and fabrication of pressureequipment and special structures including refinery turnarounds. He presently performsconsulting services to the pressure vessels industry.He is a member of the ASME Code Subcommittee VIII. He has extensive experience applyingthe ASME Codes Sections VIII Divisions 1 and 2, Sections II-A & D, NBIC, API 510, API 579and international codes.His work included training of new Engineers. He has 3 patents in applicable areas. His workincluded domestic and many international locations. He also worked with EPC companiespreparing FEED and EPC documents for several projects.Number of days: 3CPD Points: 3Live Virtual Classroom2KG Training Live Virtual Courses offer participants the same instructors, training systems, course materials, personalsupport, and face-to-face engagement with instructors and other participants that they would expect to find in aconventional classroom.The ASME VIII Div 1 Pressure Vessels Live Virtual Course brings participants together in a virtual classroom, where theyreceive training from an expert via a live video link. Participants are interconnected via audio and video, enabling them tointeract both with the instructor and with their classmates. Learners can speak to their instructor at any time to askquestions, request assistance, and instructors can provide hands-on support.DescriptionBased on the rules for pressure vessel design and construction, this course is a comprehensive introduction to therequirements of Section VIII, Division 1 including background, organization, design, materials, fabrication, inspection,testing and documentation of pressure vessels operating at either internal or external pressures exceeding 15 psig.Careful application of this Section will help users to comply with applicable regulations within their jurisdictions, whileachieving the operational, cost and safety benefits to be gained from the many industry best-practices detailed within thesevolumes.Upon completion of this course you will be able to: Understand the background of the Code rulesApply the Code rules to more common design and fabrication situationsPerform calculations for some of the loadings and situations not addressed by the CodeUse Code Case 2695, which allows the use of the Design by rule methods of Part 4 of the ASME Code SectionVIII Division 22KG TrainingPhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

ASME CODE SECTION VIII DIVISION 1DESIGN AND FABRICATION OF PRESSURE VESSELSCont Prepare design specifications, design reports, Data Reports, and other documentationWHO SHOULD ATTENDIndividuals involved with design, analysis, fabrication, purchasing, repair, and inspection of pressure vessels, as well assupervisory and regulatory personnel. Some degree of technical background will be helpful, but such individuals are notrequired to have an Engineering degree or previous work experience in the subject matter. Both beginners andexperienced personnel involved with pressure vessels will benefit from this course.COURSE OUTLINECode rules, scope and jurisdiction Introduction to the ASME CodeCode Editions and AddendaInterpretations and Code casesCode boundariesJurisdictionAuthorized InspectorResponsibilities of the User/Owner, Manufacturer and the Authorized InspectorGeneral requirements related to materials Carbon steel, Low alloy steel, materials with tensile properties enhanced by heat treatment, High alloystainless steelCode allowed materialCertification of other material to be used as code materialMaterials fabricated by other than the manufacturerTraceabilityMaterial toughness and impact testing requirements Minimum Design metal temperature (MDMT)Evaluation of material for toughness and brittle failureImpact testing of materialDesign Requirements Design of Cylindrical shellsDesign of spherical, tori spherical and elliptical headsDesign of conesDesign of flat headsDesign of Supports (uniform or discrete)Design of reinforcement for openingsDesign loadings, design criteria and allowable stresses Loadings to be considered to design a pressure vessel including wind and seismicMaximum stress theory for Division 1 versus the Von Mises stress theory used for Division 2Allowable stresses associated with the loadsFormulas for internal pressure and tensile loading Formulas for hoop stress for cylindrical shells, cones and headsFormulas for longitudinal stresses for cylindrical shells and heads2KG TrainingPhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

ASME CODE SECTION VIII DIVISION 1DESIGN AND FABRICATION OF PRESSURE VESSELSCont Openings and reinforcement Present rules is to replace the area removedNormal limitParallel limitLarge openingsPermissible new rules using the criteria of ASME Section VIII Division 2Procedures for external pressure (vacuum) and compressive loads Design rules for Cylindrical and conical shellsDesign rules for spherical, torispherical and elliptical headsDesign rules for axial loads on the skirt supportDesign rules for external stiffenersAlternative buckling rules: Code case 2286Explain Code case 2695 Code Case 2695 allows the use of the Design by rule methods of Part 4 of the ASME Code Section VIIIDivision 2 for Division 1 vesselsLimitations will be pointed outHydrostatic and pneumatic testing Hydrostatic Test pressure based on the MAWPHydrostatic Test pressure based on the MAPPneumatic Test pressure based on reduced ratio and more NDE.Procedures for Post Weld Heat Treatment PWHT soak bandThickness used for determining the need for PWHTPWHT for service conditionsHeating and cooling ratesGeneral requirements related to stamping and reports Pressure relief DevicesData Report for overall vessel: Forms U-1, U-2, U-3 and U-4Name platePressure vessel bookletExample design problems and solutions and open discussions of design problems Cylindrical shells and formed headsSeismic loading on vertical vesselsNozzle reinforcementsOther special componentsExternal pressure and stiffening rings.2KG TrainingPhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

INSPECTION, REPAIRS, AND ALTERATIONS OF PRESSURE VESSELSABOUT THE PRESENTER: FAHIM SHADIDFahim Shadid, P.E has BS degree in Mechanical Engineering and MS degree in EngineeringMechanics.He has over 30 years of experience in the design, analysis and fabrication of pressureequipment and special structures including refinery turnarounds. He presently performsconsulting services to the pressure vessels industry.He is a member of the ASME Code Subcommittee VIII. He has extensive experience applyingthe ASME Codes Sections VIII Divisions 1 and 2, Sections II-A & D, NBIC, API 510, API 579and international codes.His work included training of new Engineers. He has 3 patents in applicable areas. His workincluded domestic and many international locations. He also worked with EPC companiespreparing FEED and EPC documents for several projects.Number of days: 2CPD Points: 2Live Virtual Classroom2KG Training Live Virtual Courses offer participants the same instructors, training systems, course materials, personalsupport, and face-to-face engagement with instructors and other participants that they would expect to find in aconventional classroom.The Inspection & Repairs Live Virtual Course brings participants together in a virtual classroom, where they receivetraining from an expert via a live video link. Participants are interconnected via audio and video, enabling them to interactboth with the instructor and with their classmates. Learners can speak to their instructor at any time to ask questions,request assistance, and instructors can provide hands-on support.This inspection and repair course is run alongside the ASME Section VIII Div 1course. Delegates may attend either or both courses.This course is a comprehensive introduction to the requirements of various codes and standards, regarding inspection,repairs and alterations of pressure equipment, and in particular pressure vessels. The requirements of the National BoardInspection Code and the API-510 will be covered in detail. An introduction to API-579, Fitness for Service will also beincluded. Simple flaw evaluation procedures will be evaluated. The activities of ASME’s Post Construction Committees willbe explained and documents published by these Committees will be discussed.Who Should AttendIndividuals from users, manufacturers, repair organizations, inspection agencies and other organizations involved withmaintenance and repair of pressure equipment. This course is intended for beginners, as well as experienced personnelwishing to update their knowledge.2KG TrainingPhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

INSPECTION, REPAIRS &ALTERATIONS OF PRESSUREVESSELS Cont COURSE OUTLINEIntroduction to post construction codes Post Construction: Safety of pressure equipment after put into serviceInspection: Minimum frequency of inspection and evaluation of results of inspectionsNational Board Inspection Code (NBIC) and API 510Evaluation of detected flawsAPI-579-1 is used to supplement the rules of NBIC and API 510Introduction to NBIC and API 510 Section VIII, as well as other codes, contain rules for new construction only.Post-construction documents: National Board Inspection Code (NBIC) and API-510References to original code rulesJurisdictional Laws summarized in an API documentDeviation from rules for new constructionAuthorized InspectorNational Board StampVessels moved from one jurisdiction to anotherIntroduction to other documents API-579-1, Fitness for Service”, has rules for evaluation of various flawsAPI-579-2 example problemsASME PCC2: Detailed repair proceduresASME PCC-3: Methods of establishing inspection periodsNational Board Inspection Code (NBIC) Editions and InterpretationsJurisdictional rulesConsist of three separate volumes: Part 1 – Installation, Part 2 – Inspection and Part 3 –Repairs/AlterationsExplanation of the responsibilities of the users, manufacturers, regulatory agencies/Jurisdictions andauthorized inspectorsHow to obtain National Board stampExamples of repairs and alterations and the documentation requirements for eachDifference between repair and alterationU.S. Customary units and SI unitsAuthorized Inspection AgenciesEvaluation of flaws and damage mechanismsRequired inspection periodInspection methods (internal or external): NDE, testing or leak testing.Toughness requirementsInstallation, provides requirements and guidance to assure all pressure equipment are properly installedand function properlyRequirements for pressure relief devicesPre-inspection activitiesInspection: Information and guidance for performing and documenting inspections2KG TrainingPhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

INSPECTION, REPAIRS &ALTERATIONS OF PRESSUREVESSELS Cont Safety requirements for preparation for inspectionRemaining life and Risk based assessmentPWHT requirementsPressure testing and the approval of the A.I and jurisdictionData Reports forms for documentation of repairs and alterations: R-1, R-2, R-3 and R-4Name plateRecordsAPI-510 Alternative to NBIC by most Jurisdictions. (rules are similar)Requires involvement of the Authorized Inspector (A.I)Applies to vessels built to Section VIII and other recognized codesReferences ASME/API-579 for Fitness For Service (FFS) evaluation methodsIn-service inspectionToughness requirementsRepair/alterationRerating activities for pressure vesselsPressure relieving devicesMajor differences between API-510 and the NBICFlaws can be evaluated by API 579Definition of RiskInspection period as related to the risk associated with the equipment.TestingFormal Data Report for documenting repairsAn introduction to API-579, Fitness for Service Evaluation of corroded areasEvaluation of pitted areas and other flawsBrittle failure assessmentEvaluation of misalignments and other geometric flawsRemaining life assessmentAssessments: Levels 1 (conservative screening), Level 2 (More detailed evaluation and Level 3 (Intendedto provide the most detailed evaluation)Examples demonstrating the application of the rulesOverview of Post Construction standards PCC-1, PCC-2 and PCC-3 will be provided2KG TrainingPhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

ASME CODE SECTION VIII DIVISION 1DESIGN AND FABRICATION OF PRESSURE VESSELSand INSPECTION & REPAIRS Registration FormHow to register for the course:1.Complete this registration form and fax it to Phindi Mbedzi: Tel: 011 325 0686 Fax: 011 325 0488 Email: phindi@2kg.co.za2.Acknowledgement will be emailed to you.3.Final confirmation and details will be faxed or emailed to you approximately 7 days before the commencement of the seminar.Cancellation Policy:By signing and returning the registration form, the authorizing signatory on behalf of the stated company is subject to the following termsand conditions. All cancellations must be received in writing Any cancellations received less than 3 working days before the date of the event, the full fee will be payable and no refunds or creditnotes will be given. If a registered delegate does not cancel and fails to attend the Workshop, this will be treated as a cancellation and no refund orcredit note will be issued.Delegate information:Title:Surname: Name:Full Company name:Job Title:Postal Address (to which invoice must be sent):Code: VAT number:Tel: ()Cell:fax: ()Email:Contact/ Accounts information:Title:Tel: (Surname: Name)Cell:fax: ()Email:Please tick the course that you would like to attend:Live Virtual Classroom19-21 April 2021 (3 Days)R11 021.00 (excl VAT)22-23 April 2021 (2 Days)R7 401.00 (excl VAT)19-23 April 2021 (attend both, 5 days)R16 771.00 (excl VAT)Date to be advised (2 Days)R9 251.00 (excl VAT)Date to be advised (attend both, 5 days)R20 964.00 (excl VAT)Conventional ClassroomDate to be advised (3 Days)R13 776.00 (excl VAT)I have read and agreed to all the conditions of registration as stipulated in this brochure.Signature2KG TrainingDatePhindi Mbedzi t 27 (0) 11 325 0686 c 27 (0) 71 125 6188 e phindi@2kg.co.za

He is a member of the ASME Code Subcommittee VIII. He has extensive experience applying the ASME Codes Sections VIII Divisions 1 and 2, Sections II-A & D, NBIC, API 510, API 579 His work included training of new Engineers. He has 3 patents in applicable areas. His work included domestic and many international locations.

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