Hellenbrand, Inc. Product Specification

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HRO 4-Series Product SpecificationHellenbrand, Inc.Product SpecificationProduct SpecificationNumber:ENG-133Product Description:HELLENBRAND HRO 4-SERIESSYSTEMSSubmitted By / Date:A.Belyaev9/05/2014Reviewed By / Date:S. Peck9/05/2014Rev.AApproved By / Date:General Description:The Hellenbrand HRO 4-Series Membrane Systems are state of-the-art, versatile systems for treating tapand well water supplies with flow rates ranging from 500 to 8,000 gallons per day with minimal energyconsumption and low maintenance and operation costs.HRO 4-Series Systems feature a robust, innovative design that allows for versatility in the event of feedwater quality and temperature variations. Standard features include C21 and C23 computer controller,an ASCO composite 212-series solenoid valve, a chemical injection port with 110V or 220V power outlet,a low pressure switch, and a stainless steel booster pump for high performance and corrosionresistance.The systems will feature high quality components for enhanced performance and durability. HF4-2521and HF4-2540 extra low energy membranes will be featured on the 500, 1000 and 2000 gallon per daysystems, whereas the 4,000 to 8,000 gallon per day systems will feature HF4-4040 extra low energymembranes (not installed, shipped separately). All systems will feature FRP-Series membrane housings,gauges and flow meters, filter housings and cartridges, and needle valves.The HRO 4-Series systems are available with a wide variety of options. TDS monitoring is available witha mounted HM Digital DM-2 TDS meter option. The DM-2 is a commercial inline dual TDS monitor whichdisplays TDS levels of the feed water and product water with in & out probes. The 6,000 gallon per daysystem features an expandable design so that one model can be upgraded with HF4-4040 membraneand membrane housing, thus increasing the production rate of the system. Optional levelers or casterwheels can be added to any system.All systems come pre-assembled and pre-wired for ease of installation and servicing.Mechanical Description:The major components of the system are supported by a powder coated aluminum frame and designedin such a way to provide easy access for servicing, maintenance, and monitoring system performance.Hellenbrand HRO 4-Series systems are offered in six different models: HRO 4-500, HRO 4-1000, HRO 42000, HRO 4-4000, HRO 4-6000, and the HRO 4-8000. Models 500-4000 come standard 110V andModels 6,000-8,000 come standard 220V.ENG-133HRO 4-SERIES19/14

HRO 4-Series Product SpecificationThe HRO 4-Series systems have a 3/4" FNPT ASCO solenoid valve, followed by a 5 micron pre-filter withpressure gauges to monitor filter inlet and outlet pressures. Following the pre-filter, a low pressureswitch protects the pump from potential cavitation damage. If the pre-filter outlet pressure issatisfactory, the RO pump will turn on and pressurized water will flow through the HF4 membraneelements. The HRO 4-Series systems monitor RO permeate flow, concentrate flow and recycle flowutilizing analog style flow meters. Stainless steel needle valves control the flow of concentrate to drainand the flow of concentrate recycle back to the feed line before the RO pump.Electrical Description:The HRO 4-500 and HRO 4-1000 systems come with a C21 on/off switch controller used to perform all ofthe functions necessary to reliably operate the system.The HRO 4-2000, HRO 4-4000, HRO 4-6000 and HRO 4-8000 systems come with a C23 computercontroller.The C23 controller incorporates a flush cycle that can help increase membrane life. The controller isassembled in the USA and manufactured in compliance with UL-508, and IEC Standard 1000-4-4 part 4for EMI noise interference. The panel display has six LED status indicators and seven easy accessprogram switches. Primary power is switch selectable for either 115VAC, or 230VAC operation at 50/60Hz. Internal power board has pump and board fuses, and convenient power distribution terminals.Primary DPST power switch and pump relay are rated for 1HP @ 120VAC and 2HP @ 240VAC.Automatically maintains water storage tank level, using single float, or pressure switch. Controls waterinlet relay and membrane flush relay. All outputs have isolated contacts rated to 240VAC. Lockout inputwill shut down operation during pre-treatment regeneration. Pressure switch input will shut down thepump for 5 minutes if the pressure is low. Automatic membrane flush cycles have selectable flush timesand frequencies. Program switch enables 10 minute restart delay, and 24 hour full tank membrane flush.Enclosure size: 6" x 6" x 4", NEMA 4X Indoor Rated.Product Offering Overview:Model NumberProduct Flow Rate* (GPM)HRO 4-500 *GPD0.34 GPMHRO 4-1000 *GPD0.69 GPMHRO 4-2000 *GPD1.39 GPMHRO 4-4000 *GPD2.78 GPMHRO 4-6000 *GPD4.17 GPMHRO 4-8000 *GPD5.56 GPM*Product flow rates are based on 18-29GFD flux for TDS below 2,000 ppm. These product flow rates maynot be appropriate for other feed waters. Warmer or colder water or use of different membraneelements may require a different pump. An Applications Specialist can rate the units for other feedwater conditions.Design Parameters:ConfigurationInlet Pressure RequirementsFeed Water TemperatureFeed Water Source**Single Pass45-85 PSIG25 C (77 F)TDS up to 2,000 ppm (Product Flow Rate for eachmodel based on 1,000 ppm nominal)5 Micron NominalSilt Density Index (SDI) 3Pre-filtration RequirementsFeed Water Fouling IndexENG-133HRO 4-SERIES29/14

HRO 4-Series Product SpecificationMembrane Salt RejectionHF4 (99.0%)System Recovery (Nominal)50-75% with concentrate recycle**Treatment ability of the RO system is dependent on feed water quality. Performance projections mustbe run for each installation.Environment Parameters:Min Ambient Temperature F ( C)Max Ambient Temperature F ( aterialsConnection TypePump Motor:ManufacturerTypeRPM@60HzPower (Hp)High voltageserviceHigh voltage e entrateConnectionPiping Systems:Low Pressure Feed,Reject and RecycleProductPrefilter Housing:ModelENG-133HRO 4-SERIES40 (4.4)120 (48.9)HRO 4-500Powder coatedaluminumIndustrial CoatedSilver VeinHRO 4-1000Powder coatedaluminumIndustrial CoatedSilver VeinHRO 4-2000Powder coatedaluminumIndustrial CoatedSilver VeinFranklin7JBT05S4Stainless SteelFNPTFranklin7JBT05S4Stainless SteelFNPTFranklin7JBT05S4Stainless SteelFNPTA.O. SmithODP, close coupled34500.5115VACA.O. SmithODP, close coupled34500.5115VACA.O. SmithODP, close coupled34500.5115VAC1212121/601/601/60HF4-2521Thin Film CompositeABS hard shellHF4-2521Thin Film CompositeABS hard shellHF4-2540Thin Film CompositeABS hard shellFRP-Series 2521Fiberglass300 PSIG Non-ASMEcode stamped1/4"FNPTFRP-Series 2521Fiberglass300 PSIG Non-ASMEcode stamped1/4"FNPTFRP-Series 2540Fiberglass300 PSIG Non-ASMEcode stamped1/4"FNPT1/4"FNPT1/4"FNPT1/4"FNPTSchedule 80 PVC andpolyethylene tubePolyethylene tubeSchedule 80 PVC andpolyethylene tubePolyethylene tubeSchedule 80 PVC andpolyethylene tubePolyethylene tubeBig GreyBig Grey3Big Grey9/14

HRO 4-Series Product n RatingAutomatic ProcessValves:Feed SolenoidManual Valves:Reject erModelMaterialsConnection TypePump Motor:ManufacturerTypeRPM@60HzPower (Hp)High voltageserviceHigh voltage e 133HRO 4-SERIES4.5” diameter, 20” length4.5” diameter, 20” lengthPolypropylene4.5” diameter, 20”lengthPolypropyleneSDF-45-2005Polypropylene fibers5SDF-45-2005Polypropylene fibers5SDF-45-2005Polypropylene fibers5Polypropylene3/4" FNPT NormallyClosed Composite3/4" FNPT NormallyClosed Composite3/4" FNPT NormallyClosed Composite1/4" Needle valve,Stainless steel1/4" Needle valve,Stainless steel1/2" Needle valve,Stainless steelHRO 4-4000Powder coatedaluminumIndustrial CoatedSilver VeinHRO 4-6000Powder coatedaluminumIndustrial CoatedSilver VeinHRO 4-8000Powder coatedaluminumIndustrial CoatedSilver VeinFranklin7JBT05S4Stainless SteelFNPTFranklin7JBT1S4Stainless SteelFNPTFranklin7JBT1S4Stainless SteelFNPTA.O. SmithODP, close coupled34500.5115VACA.O. SmithODP, close coupled34501.0230VACA.O. SmithODP, close Thin Film CompositeTape WoundHF4-4040Thin Film CompositeTape WoundHF4-4040Thin Film CompositeTape WoundFRP-Series 4040Fiberglass300 PSIG Non-ASMEcode stamped1/2"FNPTFRP-Series 4040Fiberglass300 PSIG Non-ASMEcode stamped1/2"FNPTFRP-Series 4040Fiberglass300 PSIG Non-ASMEcode stamped1/2"FNPT49/14

HRO 4-Series Product SpecificationConcentrateConnectionPiping Systems:Low Pressure Feed,Reject and RecycleProductPrefilter n RatingAutomatic ProcessValves:Feed SolenoidManual Valves:Reject throttlingPressure:Pump pressuregaugeFilter inlet gaugeFilter outletgaugeLow FeedPressure SwitchFlow:Permeate FlowIndicatorConcentrate FlowIndicatorConcentrateRecycle FlowIndicatorENG-133HRO 4-SERIES3/4"FNPT3/4"FNPT3/4"FNPTSchedule 80 PVC andpolyethylene tubePolyethylene tubeSchedule 80 PVC andpolyethylene tubePolyethylene tubeSchedule 80 PVC andpolyethylene tubePolyethylene tubeBig Grey4.5” diameter, 20”lengthPolypropyleneBig Grey4.5” diameter, 20”lengthPolypropyleneBig Grey4.5” diameter, 20” lengthSDF-45-2005Polypropylene fibers5SDF-45-2005Polypropylene fibers5SDF-45-2005Polypropylene fibers5Polypropylene3/4" FNPT NormallyClosed Composite3/4" FNPT NormallyClosed Composite3/4" FNPT NormallyClosed Composite1/2" Needle valve,Stainless steel1/2" Needle valve,Stainless steel1/2" Needle valve,Stainless steelHRO 4-5002-1/2", Liquid filled, SSCase with Brass WettedParts, 0-300psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi15-30 PSI, 1/4"FNPTHRO 4-10002-1/2", Liquid filled, SSCase with Brass WettedParts, 0-300psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi15-30 PSI, 1/4"FNPTHRO 4-20002-1/2", Liquid filled, SSCase with Brass WettedParts, 0-300psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi15-30 PSI, 1/4"FNPT0.1-1 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections0.1-1 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections0.1-1 GPM PanelMount, Flow Meter,PVC/Acrylic construction,0.1-1 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections0.1-1 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections0.1-1 GPM PanelMount, Flow Meter,PVC/Acrylic construction,0.2-2 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections0.2-2 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections0.2-2 GPM PanelMount, Flow Meter,PVC/Acrylic construction,59/14

HRO 4-Series Product Specification1/2"MNPT connectionsPressure:Pump pressuregaugeFilter inlet gaugeFilter outletgaugeLow Feed PressureSwitchFlow:Permeate FlowIndicatorConcentrate FlowIndicatorConcentrateRecycle FlowIndicator1/2"MNPT connections1/2"MNPT connectionsHRO 4-40002-1/2", Liquid filled, SSCase with Brass WettedParts, 0-300psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi15-30 PSI, 1/4"FNPTHRO 4-60002-1/2", Liquid filled, SSCase with Brass WettedParts, 0-300psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi15-30 PSI, 1/4"FNPTHRO 4-80002-1/2", Liquid filled, SSCase with Brass WettedParts, 0-300psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi2-1/2", Liquid filled, SSCase with Brass WettedParts, 0-100psi15-30 PSI, 1/4"FNPT1-5 GPM Panel Mount,Flow Meter, PVC/Acrylicconstruction, 1/2"MNPTconnections1-5 GPM Panel Mount,Flow Meter, PVC/Acrylicconstruction, 1/2"MNPTconnections1-5 GPM Panel Mount,Flow Meter, PVC/Acrylicconstruction, 1/2"MNPTconnections1-5 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections1-5 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections1-5 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections1-10 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1"MNPT connections1-5 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connections1-5 GPM PanelMount, Flow Meter,PVC/Acrylic construction,1/2"MNPT connectionsInterface Communication Specifications:Pretreatment system - out of serviceCall-for-water signalNANAOperating Parameters:*Feed TemperatureSystem Inlet PressureMaximum Operating Pressure40 - 85 F45 - 85 PSIG200 PSIGFeed Water Requirements:*Maximum SDI RatingMaximum TurbidityMaximum Free Chlorine and/or chloraminespH (continuous)pH (cleaning - 30 min.) 31 NTU0 PPM3 - 112 - 12*If any of the feed water parameters are not within the limits given, consult Application Engineering for assistance.ENG-133HRO 4-SERIES69/14

HRO 4-Series Product Specification*If any of the feed water parameters are not within the limits given, consult Application Engineering for assistance.Regulations and Standards:Frame WeldingSeismic RatingPipingDocumentation Package:DocumentsDrawingsQuality DocumentsPlant standardNoneUnit is fully tested for normal operation and conditionsInstallation procedures, start-up procedures, operation procedures,functional description, flow rate chart, specifications and Spare partslistProcess and Instrumentations (P&ID), Electrical drawings, andGeneral Arrangement drawingsCalibrations certificates, Certificates of Conformance, QualityAssurance specification with parameters, Performance Test SheetHRO 4-Series Standard Pre-Engineered Options:Ordering Information:Description of Option:C-23 ControllerThis option incorporates a flush cycle that can help increasemembrane lifeDM2 Dual TDS MonitorThis option includes industrial grade DM2 Dual TDS monitor and twoprobes to monitor TDS levels of the feed water and product water.Membrane Expansion Kit 6k-8kThis option upgrades the 6,000 GPD system with a single membraneand membrane housing; thereby, increasing the production rate ofthe system to 8,000 GPD.CastersThis option provides industrial wheels which allows the unit to bemoved around easily.LevelersThis option provides leveling mounts which help to level the system.System Production Flow Rate Specifications (gpm):Model NumberHRO 4-500HRO 4HRO 410002000Feed (maximum)666Product um)Concentrate RecycleUp to 1.00Up to 1.00Up to 2.00Skid Process Connection Specifications:Model NumberHRO 4-500HRO 41000Feed Inlet3/4"FNPT3/4"FNPTProduct Outlet1/2"MNPT 1/2"MNPTReject to Drain Outlet1/2"MNPT 1/2"MNPTUnit Configuration Specifications:Model NumberHRO 4-500ENG-133HRO 4-SERIESHRO 47HRO 44000142.78HRO 46000144.17HRO 48000145.563.003.003.00Up to 5.00Up to 5.00Up to 5.00HRO 420003/4"FNPT1/2"MNPT1/2"MNPTHRO 440003/4"FNPT1/2"MNPT1/2"MNPTHRO 460003/4"FNPT1/2"MNPT1/2"MNPTHRO 480003/4"FNPT1"MNPT1/2"MNPTHRO 4-HRO 4-HRO 4-HRO 49/14

HRO 4-Series Product SpecificationVessel array stagingMembranes/vesselMembrane quantityVessel quantity1:112210001:1:1133Skid Physical Dimensions Specifications:Model NumberHRO 4-500HRO 41000Depth (in)1818Width (in)1818Height (in)4545Shipping weight (lbs)100100*Does not include operating space requirements.Model FeaturesDescriptionHellenbrand Part #ControlsSystem ControlFeed Solenoid ValveConcentrate RecycleFeed Low PressureSwitchInstrumentationPermeate Flow MeterRecycle Flow MeterConcentrate Flow MeterPre-Filter IN GaugePre-Filter OUT GaugePump Pressure GaugeStandard OptionsStatus LightHF4 Membrane ModelSediment FilterPower Outlet – FemalePlugChemical Injection PortVoltage Options110VAC 1PH 60HZ220VAC 1PH 60HZOptions To Be OrderedSeparatelyDM2 TDS MonitorENG-133HRO 4-SERIESHRO 144HRO 42000181845100HRO 44000181845120HRO 46000181845140HRO 48000181845160Series NameHRO 4HRO 420004000110874110875HRO 46000110876HRO 48000110877110872HRO XXXXXXXXXXXXXXXXXXXXXXXXX89/14

HRO 4-Series Product SpecificationMembrane ExpansionKit 6k-8kCastersLevelersXXXXXXXXXXXXXDOCUMENT REVISION HISTORYRevisionARevision CommentsNew DocumentApproval Date800616-LBRY9/24/14ENG-133HRO 4-SERIES99/14

an ASCO composite 212-series solenoid valve, a chemical injection port with 110V or 220V power outlet, a low pressure switch, and a stainless steel booster pump for high performance and corrosion . HRO 4-4000 *GPD 2.78 GPM HRO 4-6000 *GPD 4.17 GPM HRO 4-8000 *GPD 5.56 GPM *Product flow rates are based on 18-29GFD flux for TDS below 2,000 ppm .

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