SeRvice BuLLetin Bs3080eR1

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sav.1E.2012MABS3080ER1service bulletinReference:Nova Bus Manualssection:16: 24-Volt Electrical SystemRS NO:N/Aeffective IN prod.:L621 (2011AL)Subject:V-BEA moduleJustification:CECM could be replace with a MCM module to reduce download timeLevel1application deadline: 2016JL31Claim reference number: wB-3080DIRECT CHARGESDescriptionMaterialClientNova Bus––––Replace Master ID and CECM by an MCM with new harness kit.2timelabour–MATeRIaLqTyPart noreV.1N81735NR1N60798A––dESCRIPTIONReplaces part n Level 1MCM to RFO to CSP-X89X communication cableMCM V-BEA module–N37152Level 2–––Materials will be available within 42 days. To order, please contact Prevost Parts by phone at 1‑800‑771‑6682, by fax at1‑888‑668‑2555 or by email at prevostparts.commandes@volvo.com. Specify document number, quantity of parts requiredand shipping address.To obtain the software revision required, contact your after-salesrepresentativedisposal of partsremoved parts are:discarded *reTAINedYes–* Dispose of the unused parts and the defective parts inaccordance with local environmental standards in effect.revision historyrev.DateNR2014MR14Initial releaseLuc CarignanR12015JN29Cable N64009 removed. Cables N60809, N64010 andN64011 replaced by cable N81735. Procedure modifiedto reflect these cable replacementsLuc CarignanApproved by:change descriptionEric CHARESTDigitally signed by Eric CHARESTDN: cn Eric CHAREST, o VOLVO NOVA BUS,ou, email eric.charest@volvo.com, c CADate: 2015.06.26 17:01:39 -04'00'written bypage 1 OF 8

service bulletinCLIENTOrderRoad numberfromtosav.1E.2012MABS3080ER1VIN (2nvy/4RKY.)fromtoQTyNew York City Transit - New YorkL53612001201S92U793000490S92U9930004912New York City Transit - New YorkL54512021289S92U5A4000001S92U0A400009888New York City Transit - New YorkL60880008014L82U6B4000047L82U0B400006115New York City Transit - New YorkL62080158074L82U2B4000062L82U7B400012360page 2 OF 8

service bulletinsav.1E.2012MABS3080ER1WARNINGFollow your internal safety procedures.PROCeDUREThis procedure is performed in three steps:1.Installation of module MCM N60798 and cables2.Program V-BEA system3.Modify Cummins accelerator interlock parameter1. Installation of module MCM N60798 and cableS1.1.Remove the operator's partition panel. Retain the panel and the hardware.1.2.Remove the operator's control panel rear access door.1.3.Open the overhead console door, located above the operator's window.1.4.With a 5 mm (3/16 in.) nut driver, remove the Master ID anchor nuts from the overhead console panel. Retainthe hardware. See Figure 1.1.5.Install the female connector of the new cable N81735 in the Master ID position on the overhead consolepanel. Use the retained hardware to attach the connector using a 5 mm (3/16 in.) nut driver. See Figure 1.Master ID connectoranchor igure 1 - Typical Overhead Console Panelpage 3 OF 8

service bulletinsav.1E.2012MABS3080ER11.6.Route and connect the portion tag to mcm of cable N81735 to Blue MCM connectoroperator's control panel. Secure the cable with tie wraps along the routing. See Figure 2.1.7.Disconnect the blue MCM connector csp-x89h2 from the CECM module. See Figure 2.1.8.Connect all colored wires (green, white, orange, blue, red and 2 black) of cable N81735 to connectorx89h2. See Figure 2 for pin position.1.9.Replace CECM module with new MCM module N60798, using the same hardware. See Figure 2.1.10.Connect the drain wire of cable N81735 to the bottom left anchor bolts of MCM module N60798. See Figure 2.1.11.Close the overhead console door, located above the operator's window.1.12.Open the left electrical Main Panel door.1.13.Route through the driver's partition the break out section To GND and To BAT 24V switched of cable N81735inside the left portion of the main panel. Secure the cable using tie wrap.Connect drainwire to anchorboltcsp-x89h2in thecsp-MCM moduleN60798Blue connectorCSP-X89H2Blue connector CSP-X89H2 rear viewBelden CableOrange wire pos. 12Belden CableBlack wire pos. 8ORRDGRBelden CableGreen wire pos. 24Ground 18 gageBlack wire pos. 18BLBKWHBelden CableWhite wire pos. 27Power 18 gageRed wire pos. 19BKBelden CableBlue wire pos. 7Figure 2 - Connection of Cable N81735 to Blue MCM Module Blue Connectorpage 4 OF 8

service bulletinsav.1E.2012MABS3080ER11.14.Connect the red wire tagged To BAT 24VTB78A-S1. See Figure 3.1.15.Remove and discard the Master ID. Retain the hardware.1.16.Connect the black wire tagged To GND of cable N81735 to one of the anchor points used to maintain theMaster ID. See Figure 3.1.17.Disconnect cable rf0-x78c2 from the Master ID module. See Figure 3.1.18.Close the left electrical main panel doors.switchedof cable N81735 to main panel terminal block RF0-Connect red wire topos. S1RFO-TB78AConnect blackwire to MasterID anchor pointFigure 3 - Cable N64011 and N64009 Connection in Main Panelpage 5 OF 8

service bulletin1.19.Install the operator's partition panel using the retained hardware.1.20.Install the rear access door of the operator's control panel.sav.1E.2012MABS3080ER12. Program V-BEA system2.1.Download the file FB LXXX in to the V-BEA system, in accordance with the heading reprogramming thev-bea in section 16: v-bea (Volvo bus Electronic Architecture) of the Nova LFS Maintenance manual.3. Modify Cummins accelerator interlock parameter3.1.Open the compartment located at the upper left of the driver's seat.3.2.Connect one end of the Cummins Inline interface to the DDR plug in the panel located in the compartmentand to your laptop computer. See Figure 4.CBEFPOSN02POSN03POSN04POSN05POSN06JADPOSN01HGDDR connectorFigure 4 - DDR Connector in a Typical Control Panelpage 6 OF 8

service bulletin3.3.Open the Cummins Insite software.3.4.Select Connect to ECM. See Figure 5.3.5.Select Features and parameters. See Figure 5.sav.1E.2012MABS3080ER1SelectConnect to ecmSelectFeature and parametersFigure 5 - Cummins Insite Homepage3.6.Locate and open the SAE J1939 Multiplexing line. See Figure 6.sae j1939 multiplexinglineFigure 6 - SAE J1939 Open Menupage 7 OF 8

sav.1E.2012MABS3080ER1service bulletin3.7.Change the Accelerator Interlock Switch parameter from Disable to Enable. See Figure 7.Select enableFigure 7 -3.8.Select Exit button in order to save the new parameter in ECM. Accept the changes by selecting YES. SeeFigure 8.Select exit buttonSelect yes to acceptthe changesFigure 8 -3.9.Close the Cummins Insite software and disconnect the Inline interface cable from the DDR Connector.3.10.Close the compartment located at the upper left of the driver's seat. page 8 OF 8

Belden Cable hite wire pos. 27 Blue wire pos.w 7 Belden Cable Orange wire pos. 12 Belden Cable Black wire pos. 8 Belden Cable Green wire pos. 24 RD BK . Figure 6 - SAE J1939 Open Menu Select coNNect to ecm Select feAture AND pArAmeters sAe J1939 multiplexiNG l

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