TABLE OF CONTENTS MAINTENANCE ITEMS

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TABLE OF CONTENTS –MAINTENANCE ITEMSABS CABLE/SENSORABS DIAGNOSTIC CABLEABS ECU VALVEABS POWER CABLEABS RELAY VALVEADDVANTAGE LINERAIR BAGAIR CHAMBER, SingleAIR CHAMBER, Spring BrakeAIR CHAMBER, Pintle Hook Air ChamberAIR CHAMBER DIAPHRAGMAIR DUCT, Refrigeration Unit Air DuctAIR HOSEAIR LINEAIR RESERVOIR TANKAIR RIDEAIR RIDE EQUALIZING BEAMAIR RIDE LEVELING VALVEAIR RIDE PIVOT FRAME BRACKETAIR RIDE SHOCK ABSORBERAIR TANKALIGNMENTATTACHMENT BRACKET, Draw Bar Attachment BracketAUTOMATIC SLACK ADJUSTERAXLEAXLE ALIGNMENTAXLE BEAMAXLE SPRING SEATBAR, Draw BarBATTERY, Refrigeration Unit BatteryBATTERY BOX, Refrigeration Unit Battery BoxBEAM, Air Ride Equalizing BeamBEAM, Axle BeamBOW, Roof BowBOX, Junction BoxBOX, Refrigeration Unit Battery BoxBRACE, Landing Gear Mounting BracketBRACKET, Air Ride Pivot Frame Bracket1

BRACKET, Draw Bar Attachment BracketBRACKET, Landing Gear Mounting BracketBRACKET, Mud Flap BracketBRAKE CONTROLSBRAKE DRUMBRAKE RETURN SPRINGBRAKESBULB, LightBULL RINGBUMPERCABLE, ABS Cable SensorCABLE, Roll-Up DoorCHAMBER, See AIR CHAMBERCHAMBER DIAPHRAGMCLUSTER, SkylitesCOCK, DrainCOCK, Shut-OffCOMBINATION FRONT, Refrigeration Unit OpeningCONVERTER DOLLY FIFTH WHEELCONVERTER DOLLY LEGCORNER CAPCROSS SHAFT, Landing GearDIAMOND PLATE, Floor, Diamond Plate OverlayDIAMOND PLATE, Threshold PlateDIAPHRAGMDISC WHEELDOLLY FIFTH WHEEL, Converter DollyDOLLY LEG, Converter DollyDOLLY LEG, Landing GearDOOR HINGE, Roll-Up DoorDOOR HINGE, Side DoorDOOR HINGE, Swing DoorDOOR HOLDBACKDOOR LATCH, Roll-Up DoorDOOR LATCH, Swing DoorDOOR LOCK RODDOOR PANEL, Swing DoorDOOR ROLLERDOOR, Vent DoorDOOR, ROLL-UP2

DOOR, ROLL-UP/CABLEDOOR, ROLL-UP/DRUMDOOR, ROLL-UP/HAND STRAPDOOR, ROLL-UP/HINGEDOOR, ROLL-UP/LATCHDOOR, ROLL-UP/OPERATORDOOR, ROLL-UP/ROLLERDOOR, SWING/HINGEDOOR, SWING/HOLDBACKDOOR, SWING/LATCHDOOR, SWING/LOCK RODDOOR, SWING/PANELDRAIN COCKDRAW BARDRAW BAR ATTACHMENT BRACKETDRAW BAR LUNETTE EYEDRUM, Brake DrumDRUM, Roll-Up DoorDUCT, Refrigeration Unit Air DuctELECTRICAL BOX, Junction BoxEMERGENCY AIR LINE, Main Air LineEQUALIZEREQUALIZING BEAMEYE, Draw Bar Lunette EyeFIFTH WHEEL, Converter DollyFLOOR--DIAMOND PLATE OVERLAYFLOOR--REEFER GUTTERFMVSS 108, ICC LightsFRAME, Air Ride Pivot Frame BracketFRONT OPENING, Refrigeration Unit OpeningFUEL LINE, Refrigeration UnitFUEL TANK, Refrigeration UnitGASKET, HubcapGLADHANDGUIDE ANGLE, Pintle HookGUTTER, Spring HangerHAND STRAP, Roll-Up DoorHANGER, Spring Hanger3

HARNESS, MAINHARNESS, OVERHAUL, ICC LightsHARNESS, REARHARNESS, REAR TRIPLEHINGE, Roll-Up DoorHINGE, Side DoorHINGE, Swing DoorHOLDBACK, Swing DoorHOOK, Safety ChainHOSEHUBHUBCAP GASKETICC BUMPERICC LIGHTSJUNCTION BOXLANDING GEARLANDING GEAR BRACELANDING GEAR CROSS-SHAFTLANDING GEAR MOUNTING BRACKETLANDING GEAR SAND SHOELANDING GEAR WHEELLATCH, Pintle HookLATCH, Roll-Up DoorLATCH, Swing DoorLEAF SPRINGLEG, Converter DollyLEG, Landing GearLENS, LightLEVELING VALVE, Air RideLIGHTLIGHT BOX, Junction BoxLINE, Refrigeration Unit Fuel LineLOCK RODLOGISTIC TRACKLOOP, Safety ChainLUNETTE EYE, Draw BarMAIN AIR LINEMAIN HARNESS4

MOUNTING BRACKET, Landing GearMOUNTING STUD, Refrigeration UnitMUD FLAPMUD FLAP BRACKETNOSE OPENING, Refrigeration UnitOIL or SEMIFLUID GREASE SEALSOPENING, Refrigeration UnitOPERATOR, Roll-Up DoorOVERHEAD OPERATOR, Roll-Up DoorPANEL, Rear DoorPINTLE HOOK AIR CHAMBERPINTLE HOOK GUIDE ANGLEPINTLE HOOK LATCHPINTLE HOOK PLUNGERPIVOT FRAME BRACKET-AIR RIDEPLATE, ThresholdPLUG, Seven-Way ReceptaclePLUNGER, Pintle HookPLYWOODQUICK RELEASE VALVERADIUS RODREAR HARNESSREAR PLATERECEPTACLEREEFER GUTTERREEFER OPENINGREFRIGERATION UNIT AIR DUCTREFRIGERATION UNIT BATTERYREFRIGERATION UNIT BATTERY BOXREFRIGERATION UNIT FUEL LINEREFRIGERATION UNIT MOUNTING STUDREFRIGERATION UNIT OPENINGREFRIGERATION UNITRELAY VALVERELEASE VALVERESERVOIRRETURN SPRING, BRAKE5

RIM & TIRERIMRING, BULLRING, TIEROCKERROLLERROLL-UP DOORROOF BOWRUBBER BUMPERSAFETY CHAIN HOOKSAFETY CHAIN LOOPSAND SHOESCUFFSEATSEMIFLUID GREASE SEALSSENSORSERVICE AIR LINESEVEN-WAY RECEPTACLESHOCK ABSORBER-AIR RIDESHUT-OFF COCKSKY LITESSLACK ADJUSTER-AUTOMATICSLIDER HOSESPLASH GUARDSPRINGSPRING, BRAKE RETURNSPRING BRAKE AIR CHAMBERSPRING BRAKE VALVESPRING HANGERSPRING SEATSTRAPSTUD, REFRIGERATION UNIT MOUNTINGSUSPENSIONSTANK, AIR RESERVOIRTANK, REFRIGERATION UNIT FUEL TANKTIE RINGTIRE CARRIERTIRETRACK6

TRIPLE HARNESSUNIT OPENINGUNITVANTRAXX-HALF TRACKVALVE / LEVELINGVALVE / QUICK RELEASEVALVE / RELAYVALVE / SHUT-OFFVALVE / SPRING BRAKE VALVEVENT DOORWELDED MOUNTING STUDWHEELWHEEL / LANDING GEARWINCHWIRE HARNESS7

SIONSAXLE ALIGNMENT - ADJUSTIncludes: Hoist trailer, free suspension,measure and adjust setting via radius rodsSingle Axle SpringTandem Axle SpringAir Ride per Axle - Quick AlignAir Ride per Axle - Welded Washer AlignmentRATE1.01.51.03.0*Tools required-impact and socket set, pry bar, tape measure. Pipe wrench for springsuspension. Grinder and welding unit if welding of alignment washer required.003-110RADIUS ROD - REPLACE1.0*Tools required-impact and socket set, pipe wrench, socket set, tape measure003-120003-121SPRING ASSEMBLY - REPLACEAddEach additional spring1.51.0*Tools required-impact and socket set, wrench set, torque wrench003-130EQUALIZER ROCKER - REPLACEIncludes: Hoist trailer, remove and replaceequalizer1.5*Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,tape measure003-150003-150003-151003-152SPRING HANGER - REPLACEIncludes: Hoist trailer, R & R hanger, paintSpring Hanger - FrontSpring Hanger - CenterSpring Hanger - Rear4.04.02.5*Tools required-jack stands, impact and socket set, punch, hammer, pipe wrench, socket set,tape measure, cutting torch, grinder and welding unit.003-160003-161003-162003-163003-164AIR RIDE AIR BAG - REPLACEAir Ride Leveling Valve - ReplaceIncludes: setting ride ht.Air Ride Shock Absorber - ReplaceAir Ride - Pivot Frame Bracket - ReplaceIncludes: paint and alignmentAir Ride - Equalizing BeamIncludes: paint*Tools required-impact and socket set, wrench set, tape measure81.01.00.56.06.0

OPERATION004-100LANDING GEARRATELANDING GEAR ASSEMBLY - REPLACE(ALL MODELS)Includes: Hoist front of trailer, remove legassembly and reinstall; paint004-100004-101Replace one legReplace set2.54.0Add004-102004-103R & R mounting bracket (each)R & R AAR bracing one leg only(2 legs no additional time)0.51.5*Tools required-jack stands, impact and socket set. Welding unit may be required for differentmounting brackets.004-380WHEELS (2) OR SAND SHOE (1) - REPLACE004-380Each leg0.5*Tools required-pliers, hammer, punch or impact and socket set, jack stands004-600BRACE - PLATFORM - REPLACE0.5Includes: Hoist trailer, disconnect fasteners,reinstall new brace; paint. Does not includestraightening mounting brackets*Tools required-impact and socket set, jack stands004-670CROSS-SHAFT - REPLACEIncludes: Remove fasteners, cross-shaft,replace; paint*Tools required-impact and socket set91.0

OPERATION004-800LANDING GEARRATEMOUNTING BRACKET - LANDING GEAR - REPLACEIncludes: Hoist trailer, remove fastener atcrossmember, lateral brace, cross-shaft,remove leg assembly from blade, reinstalland paint004-800Either deep or shallow*Tools required-impact and socket set, jack stands103.0

OPERATION006-200AXLESAXLE ASSEMBLY - COMPLETE - REPLACERATE8.0Includes: Removing spring U-bolts, radiusrod eye bolt, wheels, and tires; reinstall andadjust brakes; paint(Note: Includes oil seals, alignment, andweld axle seats)Add006-201Air Suspension4.0*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,punch and hammer, jack stands006-205VANTRAXX - HALF TRACK8.0Includes R&R axle and beam arm assembly, oil seals,alignment, paint006-210AXLE BEAM - REPLACE12.0Includes: Removing spring U-bolts, radiusrod eye bolts, brake components, wheel endcomponents, clean, reinstall, and adjust; paint(Note: Includes oil seals, alignment, weldaxle seats, and R & R old components)*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,punch and hammer, jack stands11

006-230AXLE SPRING SEAT - REPLACE (ONE)4.0Includes: Hoist trailer, remove wheel,remove U-bolts, R & R oil seal, spring,radius rod eye bolt, cut off seat, andreinstall; paint; check alignment; butalignment not included*Tools required-impact and socket set, torque wrench, wrench set, welding unit, tape measure,punch and hammer, cutting torch and grinder.12

OPERATIONBRAKES007-130BRAKES - RELINEIncludes: Hoist trailer, remove wheel endcomponents, brake shoes, anchor pins,clean, inspect all parts, reinstall (usingexchange shoes) and adjust. (Includesreplacing oil seals)007-130007-131Single AxleTandem 36007-137R & R Cam and Rebush (per camshaft)Replace Bearing Cup (each)R & R Brake Drum - Spoke (each)R & R Brake Drum - Disc (each)R & R Manual Slack (each)R & R Rockwell Automatic Slack (each)1.00.50.51.00.51.0*Tools required-impact and socket set, wrench set, punch and hammer, jack stand, torquewrench007-200BRAKE DRUM - REPLACEIncludes: Hoist trailer, remove wheelcomponents, remove brake drum, replace,and adjust007-200007-201Spoke Wheel (includes replace oil seal)Disc Wheel (outboard mount)1.51.0*Tools required-impact and socket set, torque wrench, jack stands007-220BRAKE RETURN SPRING - REPLACEIncludes: Hoist trailer, remove wheelend components, replace return spring,replace return spring, reinstall and adjust.(Includes replacing oil seals, if needed)*Tools required-impact and socket set, torque wrench, jack stands131.0

OPERATION WHEEL, TIRE, & HUB008-100RIM & TIRE - REPLACE008-100008-101Outer OnlyOuter and InnerRATE0.51.0*Tools required-impact and socket set, torque wrench, jack stands008-110WHEEL - DISC - REPLACE008-110008-111Outer OnlyOuter and Inner0.51.0*Tools required-impact and socket set, torque wrench, jack stands008-120WHEEL - SPOKE - REPLACE2.5Includes: Hoist trailer, R & R wheel andhub assembly, replace oil seal and adjust bearing*Tools required-impact and socket set, torque wrench, jack stands008-130HUB - DISC WHEEL - REPLACEIncludes: Hoist trailer, R & R disc wheels,remove hub from spindle, install oil sealand adjust bearings2.5*Tools required-impact and socket set, torque wrench, jack stands008-140HUB CAP/GASKET - REPLACE*Tools required-wrench set, scraper140.5

008-150OIL OR SEMIFLUID GREASE SEALSIncludes: Hoist trailer, remove wheel hubassembly, oil seal. Reinstall, adjust bearing,and replenish with oil008-150008-151One SealFour Seals1.03.0*Tools required-impact, socket set, allen wrench, wheel end nut socket, wrench set, torquewrench, seal set tool, mallet, jack stand, (pliers for pro torque nut lock), screwdriver, scraper15

OPERATION011-100BUMPERRATEBUMPER ASSEMBLY - ICC - REPLACEIncludes: Cut off vertical and lateralcomponents, reinstall, and paint011-100011-101011-102Trailmobile Assembled Weld-On BumperTrailmobile Unassembled Weld-On BumperTrailmobile Assembled Bolt-On Bumper2.06.01.5*Tools required-cutting torch, grinder, welding unit and hammer for weld on. Impact andsocket set for bolt on011-150RUBBER BUMPER - REAR SILL - REPLACEIncludes: Remove fasteners and replacerubber bumper011-150Replace one0.5*Tools required-impact and socket set, wrench set16

OPERATION014-100TIRE CARRIERTIRE CARRIER - INSTALL AND PAINT*Tools required-impact, socket set, wrench set17RATE3.5

OPERATION015-200PINTLE HOOKRATEAIR CHAMBER - PINTLE HOOK - REPLACE 1.5Includes: Disconnect air line, fasteners,remove and reinstall air chamberAdd015-201Replace Diaphragm*Tools required-wrench set, socket set, welder to tack weld adjusting nut.recommends replacing air chamber.015-250PLUNGER - PINTLE HOOK REPLACE0.5Trailmobile1.0Includes: Remove air chamber and plunger;replace*Tools required-wrench set, socket set, welder to tack weld adjusting nut015-255LATCH - PINTLE HOOK - REPLACE1.0Includes: Drill out latch pin and replace latch*Tools required-drill, drill bits, hammer, punch, wrench set015-300GUIDE ANGLE - PINTLE HOOK - REPLACE1.0Includes: Cut off guide angle, replace, and paint*Tools required-cutting torch, grinder, welding unit016-300SAFETY CHAIN LOOP (ON TRAILER)- REPLACEIncludes: Cut off eye, weld, and paint*Tools required-cutting torch, grinder, welding unit181.0

OPERATION017-100BRAKE CONTROLSAIR RESERVOIR TANK - REPLACERATE2.0Includes: Remove tank, R & R relay valve,drain cock, and reinstall*Tools required-wrench set, socket set, impact017-200RELAY VALVE - REPLACE1.0Includes: Remove valve, R & R hoses andfittings, reinstall and test*Tools required-wrench set017-210SPRING BRAKE VALVE - REPLACE1.0Includes: Remove valve, R & R hoses andfittings, reinstall and test*Tools required-wrench set017-220HOSE - AIR CHAMBER TO VALVES - REPLACE0.5Includes: Disconnect hose attachment at airchamber and relay valve; reinstallAdd017-221R & R Support Clamp0.2*Tools required-wrench set017-225HOSE - SLIDER - REPLACEIncludes: Disconnect hose attachments,clamps, spring; reinstall017-225017-226OneTwo1.01.5*Tools required-wrench set, screwdriver19

OPERATION017-230BRAKE CONTROLSGLADHAND - REPLACERATE0.5*Tools required-wrench set017-245MAIN AIR LINE - SERVICE OR EMERGENCY - REPLACEIncludes: Disconnect at upper fifth wheeland relay emergency valve; replace017-245Synflex (nylon)3.5*Tools required-wrench set, utility knife017-249DRAIN COCK - REPLACE0.5*Tools required-wrench set017-260QUICK RELEASE VALVE - REPLACE0.5Includes: Disconnect airlines, remove valve,R & R fittings, and reinstall*Tools required-wrench set017-400AIR CHAMBER (SINGLE) - REPLACE1.0Includes: Remove clevis pin, disconnect airhose, remove fittings and air chamber assembly;reinstall*Tools required-wrench set, socket set, impact, pliers017-410AIR CHAMBER/SPRING BRAKE - REPLACE 1.0Includes: Remove clevis pin, disconnect airhose, remove fittings and air chamber; reinstall*Tools required-wrench set, socket set, impact, pliers20

OPERATION017-430BRAKE CONTROLSDIAPHRAGM/AIR CHAMBER - REPLACERATE1.0Includes: Remove clamp and diaphragm;reinstall*Tools required-wrench set, socket set, impact, pliers017-450SHUT-OFF COCK (VALVE) - REPLACE0.5Includes: Disconnect air line, removegladhand, frame nipple, cock, changefitting; reinstallAdd017-451Tee Side (Air supply - pintle hook)0.5*Tools required-wrench set017-452AUTOMATIC SLACK ADJUSTER - REPLACE 0.5*Tools required-wrench set, pliers, snap ring tool, hammer017-500ABS1.5Includes: Diagnostic test prior to and afterrepair has been performed.*Tools required-wrench set, Diagnostic code card017-510REPLACE SENSOR AND/OR RETAINER CLIP 1.7*Tools required- Diagnostic code card017-520REPLACE SENSOR CABLE1.1*Tools required- Diagnostic code card017-530REPLACE ABS RELAY VALVE*Tools required-wrench set, Diagnostic code card211.5

OPERATION017-540BRAKE CONTROLSRATEREPLACE RELAY VALVE CABLE1.1REPLACE ECU VALVE2.0Tools required-pliers017-550*Tools required-wrench set, Diagnostic code card017-560REPLACE POWER CABLE - BOGIE TO ECU1.1*Tools required-wrench set, Diagnostic code card017-570REPLACE POWER CABLE - 7 WAY TO BOGIE 1.9*Tools required-wrench set, Diagnostic code card017-580REPLACE DIAGNOSTIC CABLE*Tools required- Diagnostic code card221.2

OPERATION019-100CONVERTER DOLLY / DRAW BARFIFTH WHEEL ASSEMBLY (DOLLY) - REPLACERATE4.0Includes: Remove fifth wheel assembly andreplace with like model019-110Only replace top plate and bushings2.5*Tools required-socket set, impact, welding unit, grinder019-200FIFTH WHEEL ASSEMBLY (DOLLY) - OVERHAUL 4.0Includes: Remove locking jaws, jaw pins, plungerlock and jaw spring, cushion shock or pins; reinstall,lubricate, and test. (Does not include R & R of fifthwheel assembly)*Tools required-socket set, impact, pliers, punch, hammer, wrench set020-100DRAW BAR ASSEMBLY - REPLACE3.0Includes: Torch off and weld on pins;reinstall and paint*Tools required-cutting torch, grinder, welding unit, punch and hammer020-200LUNETTE EYE - DRAW BAR - REPLACEIncludes: Cut off weld at draw bar orremoval of nut on shaft; replace020-200020-201020-202Butt Style (weld)Yoke Style (weld)Shaft Style (nut)2.02.52.5*Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on020-300ATTACHMENT BRACKET - DRAW BAR - REPLACE2.5020-301Includes: Remove pivot shaft, attachmentbracket; reinstall and paintReplace opposite attachment bracket2.0*Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on23

021-100CONVERTER DOLLY LEG1.5Includes: Support draw bar, remove legassembly; reinstall and paint*Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on021-400HOOK - SAFETY CHAIN(ON CONVERTER DOLLY) - REPLACE0.5Includes: R & R hook*Tools required-cutting torch, grinder, welding unit. Impact and socket set for bolt on24

OPERATIONELECTRICAL & LIGHTS029-100LIGHTS - REPLACEIncludes: Remove lens, bulb and arker LightEach additional Marker LightLicense Plate LightCargo LightDirectional-Stop-Tail LightMid-Span Turn SignalRATE0.50.20.20.50.20.3*Tools required-screwdriver, pliers, wrench set029-400SEVEN-WAY RECEPTACLE - REPLACEIncludes: Remove receptacle, disconnectterminal wire, reinstall, and test circuits029-400029-401Receptacle onlyReceptacle with circuit breaker1.01.5*Tools required gun, light testing unit -wrench set, socket set, wire stripper and crimping tool,drill and cherry fastener gun029-405JUNCTION BOX - REPLACEIncludes: Disconnect all wire leads, removebox, reinstall, and test circuits1.5*Tools required-wrench set, socket set, wire stripper and crimping tool029-500HARNESS/MAIN - REPLACEIncludes: Disconnect terminal at receptacle,rear module lights, remove harness andreplace029-500029-501Long VanShort Van8.06.0*Tools required-, light testing unit -wrench set, socket set, wire stripper and crimping tool, drilland cherry fastener gun25

029-505HARNESS/REAR ASSEMBLY - REPLACEIncludes: R & R rear harness(Does not include R & R of triple harnessor rear triple lights)029-505029-506Long VanShort Van0.51.5*Tools required-light testing unit029-508HARNESS/REAR TRIPLE - REPLACE1.0Includes: R & R triple light, disconnectwires, remove harness, and replace harnesswith water tight efficiency*Tools required-light testing unit029-510ICC LIGHTS (FMVSS 108) - OVERHAUL16.0Includes: All operations required to removeall harness assemblies and replace*Tools required-, light testing unit -wrench set, socket set, wire stripper and crimping tool, drilland cherry fastener gun, screw driver26

OPERATION036-100MUD FLAPSRATEMUD FLAP - REPLACEIncludes: R & R fasteners and reinstallnew flaps036-100036-101One FlapTwo Flaps0.51.0*Tools required-impact and socket set036-2001.5BRACKET ASSEMBLY/MUD FLAP - REPLACEIncludes: Remove angle bracket, fender, flaps,and replace*Tools required-grinder ,cutting torch, welding unit, impact and socket set27

OPERATION507-100REFRIGERATIONRATEREFRIGERATION UNIT - REPLACEIncludes: Disconnect fuel lines, batterycables, air duct at evaporator; R & Rmounting stud nuts and reinstall507-100Nose Mount6.0*Tools required-impact, socket set, wrench set, screwdriver, utility knife507-140WELDED MOUNTING STUD (ONE) – REPLACE2.0Includes: Drill hole in liner, foam, installstud, and plug hole*Tools required-hole saw, drill, impact, socket set, caulking gun507-150THROUGH FRONT WALL DESIGN MOUNTING STUD(ONE) - REPLACE.25Remove 2 screws at nose liner R&R stud - install2 screws*Tools required-screwdriver, impact, socket set507-160AIR DUCT - REPLACE3.5Add507-161Meat Rail Finger Duct1.5*Tools required-drill, hammer, screwdriver, caulk gun, socket set507-180BATTERY - REFRIGERATION - REPLACEIncludes: Disconnect cables and holddowns,clean, lubricate terminals, and reinstall*Tools required-wire brush, wrench set280.5

507-181BATTERY BOX - REFRIGERATION - REPLACEIncludes: Remove battery and mountingfasteners; reinstall*Tools required-drill, hammer, punch, wrench set, cherry huck gun507-190FUEL TANK - REFRIGERATION UNIT - REPLACEIncludes: Drain tank, disconnect fuel lines,tank bracket fasteners, and reinstall507-190Under Mount Fuel Tank4.0*Tools required-impact, socket set, wrench set, pliers507-192FUEL LINES - REFRIGERATION - REPLACE507-192Nose Mount Unit2.0*Tools required-wrench set507-200CUT OUT REEFER TRIPLE COMBINATIONFRONT FOR REFRIGERATION ry Opening - aluminumSentry Opening - stainless steelSuper II Opening - aluminumSuper II Opening - stainless steelSB-II/Phoenix Opening - aluminumSB-II/Phoenix Opening - stainless steel*Tools required-drill, air shears, caulking gun292.03.03.04.06.08.02.5

OPERATION511-250FRONT ASSEMBLYCORNER CAP – REPLACERATE1.0Includes: Remove old cap drilling outfasteners. Apply sealant to inside ofnew cap, drill, and install fasteners.Note: Corner caps are roadside and curbsidefor AddVantage Plus and Ultra Plate; they areuniversal for O1JA, O1AA, AddVantage, andFRPs.*Tools required-drill, hammer, punch, utility knife, caulking gun, cherry huck gun, scraper30

OPERATION512-500REAR DOOR THRESHOLDTHRESHOLD - INSTALL 24” PLATEIncludes: Install threshold, fasteners, weldNOTE: Dry Van Only*Tools required-impact and torx head, grinder, welding unit, caulking gun31RATE2.0

OPERATION513-600SIDE ASSEMBLYRATELOGISTIC TRACK - INSTALL (DRY VAN ONLY)Does not include R & R of plywood liner orrecessing of track513-60010’ Section (each)0.5*Tools required-drill, cherry huck gun32

OPERATIONROOF ASSEMBLY514-200ROOF BOW - REPLACEIncludes: Disconnect bond, remove fastenersand roof bow; replace and rebond514-200Dry VanRATE1.5*Tools required-heat gun, drill, cherry huck gun, scraper, caulk gun for adhesive514-400ROOF BOW - REBONDIncludes: Deflect bow and rebond514-400One Bow1.0Add514-401Each Additional Bow(Maximum of 8.0 hours for all bows)0.5*Tools required-heat gun, scraper, caulk gun for adhesive33

OPERATIONDOOR & HARDWARE515-100REAR DOOR PANEL - REPLACEIncludes: Remove hinge pins, one door,transfer hardware and reinstall(Includes moldings)515-100515-101515-102Van - One DoorReefer - One DoorReefer - One Door with external hat 115Double Lock RodsDouble Lock Rods for door with externalhat sectionsReplace Hinge ButtReplace Cam Keeper (weld)1.50.51.01.0*Tool required-wrench set, socket set, welding unit, two piece fastener huck gun, impact withtorx head, utility knife, drill, hammer, punch Note: Tools vary by type of fastener and door515-400HOLDBACKS/DOOR - REPLACE0.5*Tools required-drill, cherry huck gun, hammer, punch, socket set, grinder, welding unit Note:Depends on hold back type-chain, loop, etc.515-410515-410515-411515-412515-106HINGE/DOOR - REPLACEIncludes: R & R one door hinge and hinge pinReefer - New Model w/external hat sections0.5VanReeferReefer - One Door with external hat sectionsAddReplace Hinge Butt1.01.00.5341.0

515-460LOCK ROD ASSEMBLY - REPLACEIncludes: Remove rear lock and replace withnew fasteners; adjust515-460515-461515-462VanReeferReefer - One Door with external hat sections 1.01.53.0Add515-107Replace Cam Keeper - (weld)515-470LATCH/DOOR HANDLE - REPLACE515-470515-471VanReefer1.00.51.0*Tools required-wrench set, hammer, welding unit to tack weld nut for anti theft515-500DOOR ASSEMBLY - ROLL UP - REPLACE4.0Includes: Remove rollers and panels, latchassembly; reinstall using drop-in door; paint.(Does not include R & R track assembly)Add515-050515-051515-052R & R Latch AssemblyR & R One Track - one side completeUniversal Door - cut/install hardware1.02.02.0*Tools required-wrench set, winding bars Track replacement requires welding unit, grinder,cherry huck gun, drill Latch assembly requires wrench set, drill, rivet gun, rivet set, buckingbar515-505CABLE - ROLL-UP DOOR - REPLACE1.5Includes: R & R cable and adjust door*Tools required-wrench set, winding bars515-510DRUM - ROLL-UP DOOR - REPLACEIncludes: R & R drum, align and adjust*Tools required-wrench set, winding bars352.0

515-515HAND STRAP - ROLL-UP - REPLACE0.5*Tools required-drill, wrench set515-520LATCH ASSEMBLY - ROLL-UP DOOR - REPLACE 1.5*Tools required-grinder, welding unit515-525OVERHEAD OPERATOR - ROLL-UP DOOR - REPLACEIncludes: R & R operator and rewind cables*Tools required-wrench set, winding bars515-530HINGE - ROLL-UP DOOR - REPLACE0.5*Tools required-drill, wrench set515-535ROLLER - ROLL-UP DOOR - REPLACE*Tools required-wrench set360.53.0

OPERATION516-190SIDE DOORRATESIDE DOOR HINGE - REPLACEIncludes: R & R one door hinge andhinge pin516-190516-191VanReefer1.01.0Add516-192R & R Hinge Butt1.0*Tools required-drill, hammer, punch, impact, torx head, two piece fastener huck gun, wrenchset, welding unit for tack welds(anti theft) Note: Tools vary by fastener used37

OPERATION519-100PLYWOOD & SCUFFRATEPLYWOOD - REPLACEIncludes: Remove all fasteners andreinstall 19-106519-107Plywood - Vertical 2’ X 8’Plywood - Vertical 4’ X 8’Plywood - Horizontal 2’ X 8’Plywood - Horizontal 4’ X 8’Plywood - Horizontal 4’ X 48’Plywood - Horizontal 4’ X 53’Plywood - Horizontal 8’ X 48’Plywood - Horizontal 8’ X ling Plywood 4’ X 8’ (each sheet)Ceiling Plywood (complete ceiling)1.012.0*Tools required-drill, hammer, punch, impact, torx head, cherry huck gun519-200CORRUGATED SCUFF - STEEL OR ALUMINUM - REPLACEIncludes: Drill out all fasteners and reinstall519-200519-2016” or 12” X 48’ Strip (one side)6” or 12” X 53’ Strip (one side)5.07.0*Tools required-drill, hammer, punch, cherry huck gun or impact with torx head-depends onfastener, cargo jacks519-210519-210CORRUGATED SCUFF - STEEL OR ALUMINUM - INSTALLDry Van Only - per trailer6.0*Tools required-drill, cherry huck gun or impact with torx head-depends on fastener, cargojacks38

519-220SMOOTH SCUFF - STEEL - REPLACEIncludes: Remove fasteners, weld, and reinstall*Tools required-drill, cherry huck gun or impact with torx head, counter sink, welding unit,grinder, cargo jacks519-220519-22224” X 48’ (one side)48” X 48’ (one side)7.09.0519-221519-22324” X 53’ (one side)48” X 53’ (one side)9.011.0*Tools required-drill, hammer, cherry huck gun or impact with torx head, counter sink, H SCUFF - STEEL - INSTALL (WELD JOINTS)24” X 48’ (both sides)24” X 53’ (both sides)48” X 48’ (both sides)48” X 53’ (both sides)17.019.025.027.0*Tools required-drill, cherry huck gun or impact with torx head, counter sink, welding unit,grinder, cargo jacks519-300ADDVANTAGE SNAP-IN LINERIncludes: R & R plastic liner519-300First piece0.5519-301Each additional piece0.2519-305Max per side for 53’ trailer3.0*Tools required-3” stiff putty knife or snap in tool purchased from PDC39

OPERATION520-100VENT DOORRATEVENT DOOR/HINGED - REPLACEIncludes: Remove frame, door assembly,and replace520-100520-101VanReefer1.02.0*Tools required-drill, caulk gun, cherry huck gun or impact with torx head520-110VENT DOOR/HINGED - CUT OUT AND INSTALL520-110520-111VanReefer3.04.0*Tools required-drill, caulk gun, cherry huck gun or impact with torx head, saw520-120VENT DOOR/LOUVERED - CUT OUT AND INSTALL520-120Dry Van only1.0*Tools required-drill, caulk gun, cherry huck gun, hole saw40

OPERATION523-350FLOORFLOOR - REEFER GUTTER – REPLACERATE16.0Includes: Remove screws at threshold,cut off at gutter, floor and side; replace*Tools required-impact, torx head, impact, socket set, grinder, aluminum welding unit,caulking gun, scraper, wire brush523-365FLOOR - DIAMOND PLATE OVERLAY - REPLACEIncludes: Remove fasteners, plate, clean,and reinstall523-365Section 4’ X 8’2.5*Tools required-grinder, welder, impact and torx head, counter sink, drill41

OPERATION NEW TRAILER CHANGE OVER RATE525-100SKYLITES/CLUSTER SIDE MOUNT - INSTALL525-100525-101Smooth Side (Per Set)Corrugated Side (Per Set)2.03.0*Tools required-drill, cherry huck gun, hole saw, caulking gun, tape measure Note: use buckrivets with rivet gun, rivet set, bucking bar on plate trailer panel attachment525-200WINCHES/ ON PLATFORMS - INSTALL525-200Standard Undermount (Each)(Includes rail reinforcement and paint)Recessed (Each)(Includes Paint)525-2011.01.5*Tools required-tape measure, welder, grinder, cutting torch, hammer525-300BULL RINGS IN FLOOR - INSTALL525-300Recessed (Per Set)2.0*Tools required-drill, hole saw, welding unit, impact and torx head, caulking gun, wrench set525-400TIE RINGS/RECESSED - INSTALL525-400525-401Van (Per Set)Reefer (Per Set)1.02.0*Tools required-hole saw, drill, cherry huck gun, caulking gungun, rivet set and bucking bar on plate trailers42Note: use buck rivets, rivet

007-135 R & R Brake Drum - Disc (each) 1.0 007-136 R & R Manual Slack (each) 0.5 007-137 R & R Rockwell Automatic Slack (each) 1.0 *Tools required-impact and socket set, wrench set, punch and hammer, jack sta

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