ESCO Steel Plate Liners For Dozers And Loaders

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ESCO Steel Plate Linersfor Dozers and Loaders

ESCO CorporationBuilding on nearly a century of innovation, ESCOCorporation manufactures a wide variety of metalcomponents for industrial applications. ESCO’sEngineered Products and Turbine Technologiesgroups are committed to continuous improvement ofproducts and processes to provide superior quality,value and service.ESCO Engineered Products has worked side-by-sidewith customers in mines, quarries, construction andspecialized industrial applications to develop innovativecast and fabricated steel products for wear, impact andproductivity improvement.ESCO Turbine Technologies is the responsivemanufacturing partner for precision investment castcomponents in aerospace and industrial gas turbineapplications.ESCO Wear SolutionsESCO Universal Wear Solutions is more than just a product.It is a combination of products, service and metallurgicalexpertise to provide superior wear protection for mining,construction, aggregate and industrial applications. WearSolutions are designed to protect valuable equipment andmaintain optimum performance, while lowering the overallcost of operation, even in the most demanding applications.ESCO engineers and technicians are committed todeveloping a comprehensive package to protect criticalwear components for a wide variety of applications. Ourtechnical expertise coupled with premium cast alloy andplate steels ensures customer satisfaction. ESCO is aleader in providing Universal Wear Solutions!ESCO Steel Dozer and LoaderPlate LinersESCO steel plate liner kits are precisionmanufactured out of top quality materials to offeroptimum protection for your equipment investment.All components are carefully designed to matcheach machine configuration, minimizing the timeand effort required for installation. ESCO steelliner kits will improve machine availability toreduce costs and improve production for alltypes of applications.www.escocorp.com

Engineered ProductsTable of ContentsSubmitting a Request for a Quote.4Dozers and Loaders Plate Liners.5Plate Liners for the CAT 16G Grader and CAT 824C & 834CRubber Tired Dozers.6Plate Liners for the CAT D8 Dozer – U-Blade and Semi U-Blade.7Plate Liners for the CAT D8 Dozer – U-Blade StandardHeavy-duty.8Plate Liners for the CAT D9 Dozer – U-Blade and SemiU-Blade.9Plate Liners for the CAT D9 Dozer – U-Blade StandardHeavy-duty and Semi U-Blade Heavy-Duty .10Plate Liners for the CAT D10 Dozer – U-Blade and SemiU-Blade.11Plate Liners for the CAT D10 Dozer – U-Blade StandardHeavy-Duty and Semi U-Blade Heavy-duty.12Plate Liners for the CAT D11 Dozer – U-Blade and SemiU-Blade.13Plate Liners for the CAT D11 Dozer – U-Blade StandardHeavy-duty and Semi U-Blade Heavy-duty.14Plate Liners for the CAT 980 and 988 Wheel Loaders.15Plate Liners for the CAT 992 and 994 Wheel Loaders.16Plate Liners for Komatsu D275A Dozer – Semi U Blade.17Plate Liners for Komatsu D375A Dozer – U-Blade andSemi U-Blade.18Plate Liners for Komatsu D475A Dozer – U-Blade and SemiU-Blade.19Plate Liner Quote Form.20Questions and Answers.21Plate Liner Measuring Guidelines.22Center Layout.23Wing Layout.24Ripper Shank Layout.25Calculations & Notes .26 Problem solved.

Please Read the Following Information:Prior to Submitting your Request forQuote (RFQ)Note: It is very important to verify the dimensionsshown for standard liner packages throughout thiscatalog. Many times there are modifications, repairs,distortion from service and other factors that affectthe fit of standard liner packages. Confirming alldimensions will insure the product ordered will fitproperly.IMPORTANT: To determine if the lineryou are looking at is a Standard Packageoffered by ESCO, verify the dimensionsshown. If they match, it is a standardpackage. Fill out a RFQ form and fax it toESCO Phoenix at 888.368.9538. Uponreceipt of order, ESCO will request atemplate or drawing with all dimensionsverified. If the liner package you requestis different than what is shown in theillustrations, accurate templates anddimensions will need to be providedfor a quotation and production of thecomponents.When large radii are required on a request forquote, it is best to use a reshaped templateto get an accurate measurement. If one is notreadily available, you may purchase one fromWOODWORKERS SUPPLY. The contactinformation is listed below or you may select anothersupplier.WoodWorkers SupplyAlbuquerque, New Mexico800.645.9292www.woodworker.comWoodworkers Supply offers three sizes, but the 67"is sufficient for most applications. 37"No. 811-131 67"No. 811-138 107" No. 811-145Standard Shop TolerancesNote: Tolerances may be taken all over or all underwhen noted on shop order.Burning – Dimensions: 1/8"Up to 3" inclusive:Over 3" 3/16"Square (diagonal differential)Both sides less or equal to 72"1/8"One or both greater or equal to 72" 1/4"Holes (countersunk and burned 1/16"Location: Hole to hole 1/8"Edge to holeDiameter: Through holesMaterial thickness equal 1/16"or less than 1 1/4"Material thickness 1/8"greater than 1 1/4"Countersunk holes:-0/ 1/16"Note: Initial layout of parts shall be accurate towithin 1/32"www.escocorp.com

Engineered ProductsDozers and Loaders Plate LinersESCOALLOY 500 & Carbide OverlayPlate is RecommendedESCOALLOY 500 wear protection is recommendedfor most dozer and loading applications for optimumresistance to gouging abrasion under severeimpact. ESCOALLOY 500 wear protection typicallyprovides 30% better wear life than 400 BHN steels.If the application is extremely abrasive with mediumimpact, we recommend the use of Carbide Overlayplate wear protection. Proper installation of CarbideOverlay plate wear protection will ensure maximumwear life. ESCO cut-to-fit linerparts typicallyrequire no fieldtrimming, whichreduces installationtime ESCO’s 2000 tonforming capabilityallows formation ofliner plates in fewerpieces, whichreduces welding anddowntimeThe chart below lists all of ESCO’s standard linerkits. If the machine needing a liner kit is not listed,contact your ESCO representative to request aquote. The dimensional data for field measurementverification for the kits listed are shown on thefollowing pages.ItemCAT 16G Grader BladeCAT 824C U-Blade (STD)CAT 834C U-Blade (STD)CAT D8 U-Blade (STD)CAT D8 Semi U-Blade (STD)CAT D8 U-Blade (HD)CAT D9 U-Blade (STD)CAT D9 Semi U-Blade (STD)CAT D9 U-Blade (HD)CAT D9 Semi U-Blade (HD)CAT D10 U-Blade (STD)CAT D10 Semi U-Blade (STD)CAT D10 U-Blade (HD)CAT D10 Semi U-Blade (HD)CAT D11 U-Blade (STD)CAT D11 Semi U-Blade (STD)CAT D11 U-Blade (HD)CAT D11 Semi U-Blade (HD)CAT 980 LoaderCAT 988 LoaderCAT992 LoaderCAT 994 LoaderKomatsu D275A Semi U-Blade (STD)Komatsu D375A U-Blade (STD)Komatsu D375A Semi U-Blade (STD)Komatsu D475A U-Blade (STD)Komatsu D475 Semi U-Blade (STD)ESCOItem ThicknessESCOALLOY 500, 1/2"ESCOALLOY 500, 3/4"ESCOALLOY 500 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4" and 1"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4" and 1"ESCOALLOY 500, 3/4" and 1"ESCOALLOY 500, 1"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4" and 1"ESCOALLOY 500, 3/4 and 1"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 1" and 1-1/4"ESCOALLOY 500, 1" and 1-1/4"ESCOALLOY 500, 1/2"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 3/4"ESCOALLOY 500, 1871,6822,5754,2912,1502,3692,4383,6953,1711. Availability is estimated at 10 working days ARO to ship.2. Parts shown are Caterpillar OEM equipment only.3. Measurements and templates may be required to verify standard equipment.4. Custom packages available on request. Problem solved.

ESCO Dozers and Loaders Plate LinersFor the CAT 16G GraderNote: Due to the configuration, grader blades are typically made from ESCOALLOY 400.For the CAT 824C and 834C Rubber Tired Dozerswww.escocorp.com

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the CAT D8 Dozer – U-Blade and Semi U-Blade Problem solved.

ESCO Dozers and Loaders Plate LinersFor the CAT D8 Dozer – U-Blade Standard Heavy-dutywww.escocorp.com

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the CAT D9 Dozer – U-Blade and Semi U-Blade Problem solved.

ESCO Dozers and Loaders Plate LinersFor the CAT D9 Dozer – U-Blade Standard Heavy-duty andSemi U-Blade Standard Heavy-duty Packagewww.escocorp.com10

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the CAT D10 Dozer – U-Blade and Semi U-Blade11Problem solved.

ESCO Dozers and Loaders Plate LinersFor the CAT D10 Dozer – U-Blade Standard Heavy-duty andSemi U-Blade Standard Heavy-duty Package60.0617.501" ESCOALLOY 500Wing RH /4" ESCOALLOY 500 /4" ESCOALLOY 50058.50Center Upper RHCenter Upper LH75.591" ESCOALLOY 50075.051" ESCOALLOY 50010.001" ESCOALLOY 500Wing LHD10 Semi U-Blade Heavy-Duty PackageItem No. 45 859www.escocorp.com12

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the CAT D11 Dozer – U-Blade and Semi U-Blade13Problem solved.

ESCO Dozers and Loaders Plate LinersFor the CAT D11 Dozer – U-Blade Standard Heavy-duty andSemi U-Blade Standard Heavy-duty Packagewww.escocorp.com14

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the CAT 980 and 988 Wheel LoadersNote: The above liners are representative of standard CAT loader buckets. If other thanmanufacturer’s buckets are used, please take new measurements since the width andprofile may vary.15Problem solved.

ESCO Dozers and Loaders Plate LinersFor the CAT 992 and 994 Wheel LoadersNote: The above liners are representative of standard CAT loader buckets. If other thanmanufacturer’s buckets are used, please take new measurements since the width andprofile may vary.www.escocorp.com16

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the Komatsu D275A Dozer – Semi U-Blade17Problem solved.

ESCO Dozers and Loaders Plate LinersFor the Komatsu D375A Dozer – U-Blade and Semi U-Bladewww.escocorp.com18

Engineered ProductsESCO Dozers and Loaders Plate LinersFor the Komatsu D475A Dozer – U-Blade and Semi U-Blade19Problem solved.

: www.escocorp.com 20

Engineered ProductsQuestions and AnswersThe following information will help ESCO process your quote in a timely manner. If you are a dealer,please make sure to list all the contact information.1. Who is the contact for billing, first and last name? (Fax Phone, Cell, etc.)2. When does the customer expect the parts to arrive?3. When do you expect to have a quote in your hands?4. What is the material being used on? (impact, sliding abrasion, wet/dry, and chemicals ortemperatures we should know about)5. Confirm all dimensions. (thickness, width, length, degree of hole and diameter, countersunkangle, forming details, etc.)6. What cutting tolerance do you expect?7. If templates are given, are they to the inside diameter (I.D.) or outside diameter (O.D.)?8. Carbide Overlay Plate Protection – What is the direction of the overlay weld bead?9. What hardware will be used to fit Ripper Shanks up with? (part number for tooth, shroud.)10. Have any special freight terms been established? (prepay and bill, collect, etc.; carrier/thirdparty billing)21Problem solved.

ESCO Dozers and Loaders Plate LinersMeasuring GuidelinesWhen measuring or fabricated parts, it is very important to follow all instructions carefully andbe as accurate as possible. Inaccurate data will lead to poor fitting parts that require trimmingand/or additional welding. DO NOT make assumptions on measurements which may lead toincorrect components. If there are any questions about how to take the proper measurements,please contact your ESCO representative for assistance.When measuring a radius or making a radius template, please note if it is an outsidedimension (O.D.) or inside dimension (I.D.) as shown in the wear liner illustration below. If theradius is made from the surface the liner will be attached to, then it will be an O.D. If it is madefrom the inside of the liner, then it is an I.D. Please note that if the radius measurement is madefrom the inside of an overly worn liner, the radius may not be accurate enough for producing anew liner. In this case, it may be best to measure the surface the liner will be attached to.Note: The charts on the following pages may be photocopied. Then fill in the requesteddata to send along with the Request for Quote.www.escocorp.com22

Engineered ProductsESCO Dozers and Loaders Plate LinersCenter Layout1. Old liners should be removed before making templates. If they are not, note the thickness of existing liner on the template. When make a template, not Top and Bottom onthe template. Also, mark O.D. if the template was made with liners off, and I.D. if linerswere on.2. Start by taking width dimensions “A” and “C”, then take height dimension “D” (hold topflush to surface). Divide “D” dimension in half, which will be the “E” dimension. Make“E” on both ends, then measure for “B” from these marks.3. Once all of the above is complete, measure “F” and ‘G” if they apply.23Problem solved.

ESCO Dozers and Loaders Plate LinersWing Layout1. Old liners should be removed before making templates. If they are not, note the thickness of existing liner on the template. When make a template, not Top and Bottom onthe template. Also, mark O.D. if the template was made with liners off, and I.D. if linerswere on. Also note the thickness.2. Always start at the bottom inside corner, shown as Start Point on the drawing. Use acarpenter square and draw a line 90 degrees from “A” dimension, shown as Ref. Lineon drawing. “A” dimension should be parallel with the blade.3. Use a square and form a 90 degree angle of the Ref. Line to obtain “C” dimension.4. Lay tape flat on liner parallel to Ref. Line to obtain “D” dimension. At the same timemark a point halfway up “D” dimension on Ref. Line. Draw a line 90 degrees from Ref.Line at the halfway mark, giving you “E”, “B”, and “F” dimensions. “E” dimension shouldbe the same on both sides of wing parallel to the bottom.5. Use a square and 90 degrees from Ref. Line to obtain “C” and “I” dimensions. “I”dimension should be the same on both sides parallel to bottom.6. To finish up, get “G” and “H” dimensions. For “J” dimension, hold tape flat to thesurface.www.escocorp.com24

Engineered ProductsESCO Dozers and Loaders Plate LinersRipper Shank Layout1. Fabricated rippers require the dimensional information shown in the layout chart. If theshank is badly worn, please be sure the dimensions provided are as close to theoriginal contour of the shank.Note: Be sure the hole measurements are the hole centerline.2. Provide the OEM manufacturer and part numbers for the shank, shroud, shroud pin, tip,and the tip pin. Include the make and model of the machine and any other informationthat will be helpful in the fabrication.25Problem solved.

Calculations and Noteswww.escocorp.com26

Engineered Products

ESCO Engineered Products is the innovation leader for metal wear parts, components and earthmovingproducts used in global mining, construction, dredging and other challenging industrial applications.ESCO ENGINEERED PRODUCTSManufacturing and DistributionESCO Atlacomulco, MexicoESCO Bucyrus, Ohio, USAESCO Covington, Kentucky, USAESCO Edmonton, Alberta, CanadaESCO Frameries, BelgiumESCO Guisborough, United KingdomESCO Newton, Mississippi, USAESCO Nisku, Alberta, CanadaESCO Phoenix, Arizona, USAESCO Port Coquitlam, BC, CanadaESCO Port Hope, Ontario, CanadaESCO Portland, Oregon, USAESCO Saskatoon, Saskatchewan, CanadaESCO Steinbach, Manitoba, CanadaESCO West Jordan, Utah, USAESCO Xuzhou, ChinaSales OfficesESCO Lima, PeruESCO Mönchengladbach, GermanyESCO Paris, FranceESCO Shanghai, ChinaESCO SingaporeESCO St. Petersburg, RussiaCorporate HeadquartersPortland, Oregon, USA 1 503.228.2141RetailESCOSUPPLY Phoenix, Arizona, USAESCOSUPPLY Farmington, New Mexico, USAESCOSUPPLY Fort McMurray. Alberta, CanadaESCOSUPPLY Elko, Nevada, USAESCOSUPPLY Reno, Nevada, USAESCOSUPPLY Billings, Montana, USAESCOSUPPLY Bismarck, North Dakota, USAESCOSUPPLY Salt Lake City, Utah, USAESCOSUPPLY Guangzhou, ChinaESCOSUPPLY Chengdu, ChinaLicensees and Joint VenturesBradken Mining – Australia (licensee)Elecmetal – Chile (licensee)ESCO Soldering – Brazil (joint venture)Mitsubishi Steel – Japan (licensee)Scaw Metals – South Africa (licensee)SCW – China (joint venture)ESCO PhoenixPhoenix, Arizona, USA1.800.528.4021European HeadquartersFrameries, Belgium 32.65.611.555 2007 ESCO Corporation. All rights reserved.CAT is a trademark of Caterpillar, Inc. Komatsu is a trademark of Komatsu Limited.P3001MIN01L0707

For the CAT D10 Dozer – U-Blade and Semi U-Blade. www.escocorp.com 1 ESCO Dozers and Loaders Plate Liners For the CAT D10 Dozer – U-Blade Standard Heav

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