Finishes You’ve Never Seen Before 7/8” CORRUGATED
WESTERN STATESMETAL ROOFING (877) 787-5467 WESTERNSTATESMETALROOFING.COMFinishes You’ve Never Seen Before 7/8” CORRUGATEDINSTALLATION GUIDEWITH TRIM, FLASHINGS AND DETAILSPhoenix: 901 W Watkins St., Phoenix, AZ 85007 (602) 495-0048 sales@westernstatesmetalroofing.comTucson: 4975 E. Drexel Rd., Tucson, AZ 85706 (520) 574-4247 tucsonsales@westernstatesmetalroofing.com
Western States 7/8” CorrugatedInstallation, Flashings & Shop Drawing Detail GuideSectionPageTable of ContentsSectionPageNotes to Designer / Installers . 1Valley 21Fastener Placement and Selection .2-3Pitch Break High to Low . . 22Key Roof Plan .4Pitch Break Low to High . 23Key Flashing / Trims .5-6-7-8Chimney . .24-25Eave Detail 9Pipe Flashing . 26Mini Eave Detail .10Head & Jamb Details . . . .27Eave Pre Hung Gutter . .11Wall Detail Isometric . 28Eave Post Hung Gutter . . 12Wall Base trim .29Gutter Splice 13Outside Corner . .30Gable Flashing . 14Inside Corner . . .31Mini Gable Flashing .15Notes . 32Peak/ High Eave . .16Custom Trim Form . . .33Sidewall . .17Special Design Considerations . .34Endwall . .18Formed Ridge .19Hip and Ridge . .20
Western States 7/8” Corrugated PanelInstallation, Flashings & Shop Drawing Detail GuideNotes to Designer and InstallersThe details contained in this guide are provenindustry details and are intended to be used asa design aid and installation guide. It does notdepict all situations that may be encounteredon all projects. Modifications are theresponsibility of the designer/ owner/ installer.Consideration should be given for Fit forPurpose, Building use, Climate conditions suchas temperature, snow, wind, and moisture,Governing Building Codes, and Maintenance.It is highly recommended that all trims andflashings be of the same material as the panels(metal, gauge, finish) to ensure long termperformance and durability. Where possible,flashing edges should be hemmed to strengthenthe edge and protect the cut edge fromexposure.Framing and Substrates7/8” Corrugated panels are used over all typeof substrates like Steel Decking, open purlins,spaced sheathing, and wood decking such asplywood. Most details in this guide are shownwith panels attached to solid wood substrates.Note on underlaymentNot all conditions require an underlayment,However metal roofing is susceptible toCondensation and it is recommended that anappropriate Roofing underlayment be use on allwood substrates to protect the structure duringinstallation. For added protection from rain andsnow, it is recommended to use rubberized Iceand water shield on eaves, valleys, and areas ofroof penetrations.Valley and Snow DesignValley design and dimension must be theproper width to accommodate high snow, rain,ice, and slope conditions. If possible, splices,penetrations, valleys, roof elevation changes,should be minimized in areas of high snow andice accumulations.Oil CanningOil canning is a condition common with flatmetal surfaces. This waviness is caused by steelmill tolerances, forming, variations in thestructures surfaces, and hardness of the steel.Measures are taken at the roll forming process,like profile design, steel gauge, correctiveleveling, to minimize the effects of oil canning.Oil Canning is a Characteristic of steel and cannot be eliminated totally and therefore is notreason for rejection of the panels.Job Site StorageWhile waiting to be installed on the job site,Storage of panels, trim crates, and flat sheetshould be sloped in order to allow for propermoisture run off. One end should be elevatedso as not to allow ponding of water on themetal surface. When using tarps for protection,proper ventilation should be provided toprevent condensation. Moisture orcondensation that is trapped inside a bundlecan lead to white rust on sheeting.ReferencesFor other installation techniques and details,The Sheet Metal and Air ConditioningContractors National Association Inc. (SMACNA)and NRCA manuals are great resources forworking with sheet metal.Technical AssistanceSlope RequirementsIt is recommended that 7/8” Corrugated panelshave a minimum slope requirement of 3:12 onall structures.Contact your WSDI sales or technicalrepresentative for any additional information orassistance.1
Western States 7/8” Corrugated PanelInstallation, Flashings & Shop Drawing Detail GuideFastener Placement and Selection7/8” Corrugated WALL Application (34 2/3” Coverage)¼” x 7/8” lap screw &7/8” Corrugated ROOF Application (32” Coverage)Notes to Installers: Fastener Selection will vary depending on type and thickness of substrate. Space panel lap screws 12” minimum -18” O.C. maximum. Consult with design engineer. Spacing of fastener rows to be engineered by others. Lap panels away from prevailing winds whenever possible.The use of Butyl tape mastic is always recommended on the panel lap when used forroof panels.Panels and flashings should never be installed in contact with dissimilar metals.Use only those flashings and accessories designed for use with this panel.Panel attachment screws must be long enough to fully penetrate through roof decksubstrate or penetrate solid lumber at least one inch.Exposed Fasteners should havesealing washers and be coatedto provide protection againstcorrosion.Screws must be properly drivento ensure holding strength andproper seal. (see diagram)Recommended drill speed is2000rpm. Improper setting ofdrill speed can lead to snappingof screw heads.Pre drilling of screw holes maybe necessary with heavy gaugemetals.2
Western States 7/8” Corrugated PanelInstallation, Flashings & Shop Drawing Detail GuideFastener SelectionDescriptionApplication#9 x1” Wood Drillers#9 x 1.5” Wood Drillers#9 x2” Wood DrillersUsed to attach panels todimensional Lumber andplywood#12-14 x 1” SD#12- 14 x1.5” SD#12- 14 x 2” SD#12-24 x1.25”sdUsed to attach panels toPurlins and other metalsubstrates#14 x 7/8” Lap Self tap#14 x7/8 Lap StainlessUsed to attach Trims andpanel side laps. Stainless tobe used with A606-4 Steel#10-12 x1” Pancake Wood#10-12 x 1” SD Self DrillerUsed to secure trims tosubstrates. Also available inStainless Steel.1/8” Stainless RivetsUsed for Trim to Trimattachment or trim to wallpanels.Stainless Screws#10 x1 Wood Driller#10 x 1.5 Wood Driller#10 x 2” Wood DrillerUsed for panel attachmentfor panels made withA606-4 Steel The table above shows the panel Fasteners provided by WSD. Special order screws are available.3
Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048DETAIL:KEY ROOF PLANFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:4
EAVE FLASHING WS-4MINI EAVE FLASHING WS-40PITCH BREAK HIGH TO LOW WS-36PITCH BREAK LOW TO HIGH WS-37****CUSTOM TRIM REGLET FLASHING WS-29GABLE FLASHING WS-16-UGFMINI GABLE FLASHING WS-41PEAK/HIGH EAVE FLASHING WS-19*ENDWALL FLASHING WS-28OVERSIZED VALLEY WS-23STANDARD VALLEY WS-24EXTENDED VALLEY WS-25****Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048STANDARD TRIMFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-ST55
SIDEWALL FLASHING WS-7-78UJAMB TRIM WS-3-78UHEAD TRIM WS-8-78UBASE TRIM WS-6-78UOUTSIDE CORNER WS-47-UOCOUTSIDE CORNER WS-55-UOCINSIDE CORNER WS-46-UICINSIDE CORNER WS-56-UICINSIDE CORNER WS-77-UICRIDGE/HIP CAP WS-5RIDGE/HIP CAP WS-5HRIDGE/HIP CAP WS-20***Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048STANDARD TRIMFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-ST66
RIDGE/HIP CAP WS-20HDIE FORMED RIDGE CAP WS-21GUTTER STRAP WS-12BOX GUTTER END CAP WS-14BOX GUTTER PRE-HUNG WS-10BOX GUTTER POST-HUNG WS-15SCULPTURE POST-HUNG GUTTER WS-17*SCULPTURE PRE-HUNG GUTTER WS-1******SPLICE WS-13 FOR BOX GUTTER*SPLICE WS-60 FOR SCULPTURE GUTTERDOWNSPOUT STRAIGHT WS-26DOWNSPOUT WITH KICKOUT WS-27***Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048STANDARD TRIMFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-ST77
DOWNSPOUT ELBOW WS-43DOWNSPOUT OUTLET WS-75DOWNSPOUT STRAP WS-42SCULPTURE GUTTER END CAP WS-49Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048STANDARD TRIMFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-ST88
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048EAVE DETAILFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-E19
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048MINI EAVE DETAILFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-ME210
*******GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)EAVE DETAILPRE-HUNGGUTTER DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-EG111
*******GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)EAVE DETAILPOST HUNGGUTTER DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-EG212
***GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PRE-HUNGGUTTER SPLICEDETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-EG313
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)GABLE FLASHINGDETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-GF114
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)MINI GABLEFLASHING DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-MGF215
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PEAK FLASHING/HIGH EAVE DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-PK316
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)SIDEWALLFLASHING DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-SW417
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)ENDWALLFLASHING DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-EW518
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)FORMED RIDGEDETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-FR619
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)RIDGE/HIPCAP DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-RH620
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048VALLEY DETAILFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-V721
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PITCH BREAKHIGH TO LOWDETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-PB822
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PITCH BREAK LOWTO HIGH DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-PB923
**GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)CHIMNEY FLASHINGDETAILSPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-CF1024
*GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)CHIMNEY FLASHINGDETAILSPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-CF1125
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PIPE FLASHINGDETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-PF1226
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)HEAD AND JAMBDETAILSPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-W1327
Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)ISOMETRICWALL DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-W1428
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048BASE DETAILFax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-W1529
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)OUTSIDE CORNERWALL DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-W1630
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)INSIDE CORNERWALL DETAILPANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-W1731
Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comNOTESPhone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-MN1832
GAUGE:COLOR:BREAKS:FINISH:LENGTH:STRETCH OUT:MATERIAL:Western States Metal Roofing901 W. Watkins St.Phoenix, AZ ww.MetalDeck.comCUSTOM TRIM NAME:Phone: (602) 495-0048Fax: (602) 261-7726877-PURLINS (787-5467)PANEL TYPE:7/8" CorrugatedB01-14-13A06-01-12REV:DATE:DETAIL #:WSD-CT1933
Western States 7/8” Corrugated PanelInstallation, Flashings & Shop Drawing Detail GuideSpecial Design ConsiderationsThe details contained in this guide are provenindustry details and are intended to be used as adesign aid and installation guide. It does not depictall situations that may be encountered on allprojects. Modifications are the responsibility of thedesigner/ owner/ installer.Consideration should be given for Fit for Purpose,Building use, Climate conditions such astemperature, snow, wind, and moisture, GoverningBuilding Codes, and Maintenance.It is highly recommended that all trims and flashingsbe of the same material as the panels (metal, gauge,finish) to ensure long term performance anddurability. Where possible, flashing edges should behemmed to strengthen the edge and protect the cutedge from exposure.AcceptanceUse of this manual is strictly voluntary. Details thatare provided are to be used as a guide only. Detailsmay not be applicable for all situations. This guideprovides one standard detail and WSDI accepts thatother installation details may be needed and otherdetails may exist. WSDI makes no guarantee as tothe Weather Tightness of the system or detailsfound with in this guide. The information in thismanual is believed to be correct and accurate at thetime of printing. WSDI reserves the right to changedetails, discontinue products, change designs at anytime without incurring obligation. It is best to consultyour Design Engineer for recommendations.UnderlaymentThere are many types of underlayment’s on themarket today. All designed with a special purposedepending on the type of Metal and profile. Manydifferent types of metal will require a different typeof underlayment, such as A606-4 (Corten) whichrequires a High Temperature underlayment. It is bestto consult your Design Engineer forrecommendations.Valley and Snow DesignValley design and dimension must be the properwidth to accommodate high snow, rain, ice, andslope conditions. If possible, splices, penetrations,valleys, roof elevation changes, should be minimizedin areas of high snow and ice accumulations. Detailsfound in this manual may not pertain in areas of highsnow and ice accumulations.Panel coverage and fasteningNormal panel width of 7/8” corrugated panel is 36”.However depending on the finish selected and therequired coil feed, it may be necessary for WSD toshorten the width of the panel. Please consult withyour WSDI representative for details and fasteningrecommendations.Safety and MaintenanceWalking on and installing any roof is dangerous!Extreme care should always be used when walkingon roofs. Safety should always be a top priority andapproved fall protection and equipment as approvedby OSHA should always be used.No roof is immune to severe weather or iscompletely maintenance free. To keep your roofperforming as it was designed; an inspection andcomprehensive maintenance program should beimplemented.ReferencesFor other installation techniques and details, TheSheet Metal and Air Conditioning ContractorsNational Association Inc. (SMACNA) and NRCAmanuals are great resources for working with sheetmetal.Technical AssistanceContact your WSDI sales or technical representativefor any additional information or assistance. Toinsure you have the latest information available,please inquire or visit our web sites atwww.metaldeck .com or Rustedroofing.com34
Finishes You’ve Never Seen Before WESTERN STATES METAL ROOFING(877) 787-5467 WESTERNSTATESMETALROOFING.COMREQUEST A FREE METAL COLOR SAMPLEAffordable Delivery throughout USA, Canada, and MexicoPhoenix: 901 W Watkins St., Phoenix, AZ 85007 (602) 495-0048 sales@westernstatesmetalroofing.comTucson: 4975 E. Drexel Rd., Tucson, AZ 85706 (520)CALL574-4247FOR A QUOTE OR COLOR CHIP tucsonsales@westernstatesmetalroofing.com901 W. Watkins St., Phoenix, AZ 85007 855-426-7836sales@paintedrustedroofing.com ynaann/western-states-metal-roofing
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