THERMICULITE - Flexitallic

THERMICULITEIntense heat.Extreme cold.Aggressive chemicals.www.flexitallic.com

FLEXITALLICThe Flexitallic Group is the internationalmarket leader in the manufactureand supply of high quality, high valueindustrial static sealing products.About usAs the developer of the spiral woundgasket in 1912, we have built on thislegacy of innovation with revolutionaryproducts including Thermiculite andSigma , The Flange Rescue Gasket, andmost recently the Change Gasket, setto transform the global sealing industry.We have a global network of AlliedDistributors across 30 countries. Thisensures local demand is met quickly,providing a combination of the highestproduct quality and outstandingcustomer service.Our extensive and varied productoffering includes spiral wound gaskets,RTJ gaskets, Flexpro Kammprofiles,sheet materials, dynamic and staticpackings, pipe support and customrubber products. Drawing upon thegroup’s rich history and present dayvalues of leadership, quality, serviceand technology, we are at the forefrontof developing sealing solutions forindustries around the world.In addition to a wide range of products,we also deliver world-class technicalsupport and Joint Integrity training.Our MissionMaking the world safer and cleanerthrough engineered sealing solutions.

Allied distributorsBased on sales and geographic reach, the Flexitallic Grouphas become the global supplier of industrial gaskets.Innovative Product RangeWe have a rich history of innovation,which has seen us lead the industrywith many new products.Over the years, our products have gaineda reputation for quality, reliability andtechnology that is second to none.Customised Engineering SolutionsOur Application Engineering, ProductionEngineering and R&D teams workclosely together to design, develop andmanufacture bespoke sealing solutions.We have been responsible for a numberof truly revolutionary products, includingThermiculite , Sigma and the FlangeRescue Gasket, which ensure we areable to continually meet the ever morestringent requirements of our customers.Our Commitment to QualityWe place great emphasis on maintaininginternational quality standards,and are approved to ISO 9001:2008,ISO 14001:2004 and OHSAS 18001:2007,API 6A and API 17D, to ensure we meetthe highest possible standards for allour products and services.We also invest heavily in test andquality assurance equipment to maintainour reputation for the highest qualityproducts.Our materials are subjected to a widerange of tests as specified by statutoryregulations and customer requirements.These approvals enable our customersto make informed choices as to thesuitability of a product for each andevery application.Inside IndustryWe pride ourselves on not simply supplyingproducts, but by supporting customers witha detailed knowledge of their industry andapplications, so that products and servicesare tailored to their specific needs.This unique approach means that we focuson providing more than just a product, butalso a complete solution that adds genuinevalue to our clients.Global Distribution. Local SupportOur products are distributed through aglobal network of Allied Distributors.These carefully selected distribution partnersare strategically located within their territoryto deliver the best possible service andproducts to our customers. This approachmeans our products and know-how areavailable to the global industries we service.Flexitallic SafeOver the last century, our aggressiveR&D efforts have helped customersbecome Flexitallic Safe. From the firstSpiral Wound Gasket in 1912 to the everevolving applications for Thermiculite ,our goal is to develop materials thatpush the parameters of heat, pressureand chemical resistance.3.

THERMICULITE Thermiculite is aninnovative, versatile andcomplete gasket material,making it the industry’sleading sealing solution.INNOVATIVE.Cutting-Edge Material TechnologyEver since inventing the spiral woundgasket in 1912, Flexitallic has been atthe forefront of fluid sealing innovation.In 1998, Flexitallic set new standardsfor sealing technology with theintroduction of Thermiculite CriticalService Series gasket material availablein Tanged Sheet – and later in SpiralWound Filler and Flexpro (kammprofile)Facing styles.Exclusive to Flexitallic, this revolutionarymaterial, comprised of chemically andthermally exfoliated vermiculite*,simulated structure of exfoliatedgraphite, with one notable exception– it maintains integrity through a widerange of high temperatures.All Thermiculite Critical Service Seriesproducts are designed and engineeredfor high temperature processes inservices up to 1000oC (1832oF).*Vermiculite, a naturally occurringmineral with a plate-like structure,demonstrating an exceptional broadrange of chemical and temperatureresistance.VERSATILE.A New Level of PerformanceThrough our continued dedication toresearch and development, Flexitallicare also able to offer Thermiculite Performance Service gasket material.Thermiculite Performance Series gasketmaterial – developed for use in moremoderate temperature applications –maintains the same broad chemicalresistance and freedom from oxidationthat has made Thermiculite CriticalService Series such a success.COMPLETE.The Total Static Sealing SolutionThis innovative and versatile material isavailable as a stand alone Coreless sheetmaterial, as a filler for SWG's, as a facingfor Kammprofiles/Flange Rescue Gasket,and also in many of our other product lines.Since its inception, Thermiculite gasketmaterial has proven itself as an effectivelong-term sealing solution in thousandsof the most demanding industrial sealingapplications.With the combination of Thermiculite Critical Service (800 Series) andThermiculite Performance (700 Series),a single, proven material can be used forvirtually all of your sealing requirements.That’s why we call Thermiculite The Total Static Sealing Solution.4. www.flexitallic.com

There is no comparison.When it comes toworry-free sealing,choose Thermiculite .PROVEN TRACK RECORD INTHE FOLLOWING INDUSTRIESTotal Freedom From OxidationConventional graphite gaskets aresusceptible to attack by oxidising agents.This occurs from oxygen flowing withinthe media, or simply from oxygen presentin the atmosphere surrounding theflange. The rate at which graphiteoxidises depends on the applicationtemperature and the concentrationof oxygen present. But when it doeshappen – the end result is seal failure.REQUIREDSERVICE LIFEIN YEARSGraphiteThermiculite 800SeriesThermiculite 1832oF)550oC(1022oF) Fertiliser (Aggro-Chemicals) Industrial Chemicals Aerospace Oil Refining Solid Oxide Fuel Cells Green EnergyRenewable Energy(Solar Thermal,Bioethanol andEnergy fromWaste EfW)There really is no comparison. When itcomes to worry-free sealing, chooseThermiculite Critical Service Series orThermiculite Performance Series andeliminate the risk of oxidation altogether.MAXIMUM SERVICE TEMPERATURE Power Generation Oil & Gas ExplorationThe unique composition of Thermiculite gasket material ensures that sealsmaintain their integrity at maximumservice temperatures far exceedingthat of graphite.The Tightness Testing Research Laboratory (TTRL) at Ecole Polytechnic in Montreal on behalf of thePressure Vessel Research Council (PVRC) performed independent testing to show that the maximumservice temperature for graphite in long-term service is much lower than quoted in manufacturers’literature. This table summarises those results.5.

THERMICULITE CRITICAL SERVICESERIESEffectively manage yourgasket selection process,simplify inventoryrequirements, and receiveproven long-term sealingwith Thermiculite gasketmaterial – The TotalSealing Solution.Why Thermiculite Critical Service Series? Total freedom from oxidationChemical compatibility exceeds graphiteCan be used in temperatures up to 1000oC (1832oF)Fire safeProven track recordWide range of metals availableThermiculite 815 Tanged SheetHigh temperature sheet reinforced with a0.1mm (0.004”) 316 stainless steel tanged core.Available in thicknesses of 0.8mm (1/32”), 1.5mm(1/16”) 2.0mm (5/64”)and 3.0mm (1/8”), in metre(standard) and 1.5m x 1.5m (60” x 60”) sheet.Cut gaskets also available in all shapes and sizes.Thermiculite 835 Spiral Wound FillerHigh temperature filler material for spiral woundgaskets. Wide range of metals available.Thermiculite 845 Flexpro (kammprofile) FacingHigh temperature Filler and Facing material forkammprofile gaskets. Wide range of metalliccore materials available.Thermiculite 855 Change High temperature Filler and Facing materialfor use with the Change Gasket.Thermiculite 894 Packing MaterialCritical service packing made from expandedvermiculite foil and Inconel wire.6. www.flexitallic.com

THERMICULITE PERFORMANCESERIESChoose Thermiculite – contact your localAllied Distributor today.Why Thermiculite Performance Series? Total freedom from oxidation Broad chemical compatibility range Fire safe Genuine opportunity for gasket standardisationand inventory consolidation Wide service capabilityThermiculite 715 Coreless SheetHigh performance coreless sheet material.Replacement of compressed fibre sheet line,SF2401, SF2420, SF3300, SF5000 and tangedgraphite sheet. Available in thicknesses of0.8mm (1/32”), 1.5mm (1/16”) and 3.0mm (1/8”)in cut gaskets and 1.5m x 1.5m (60" x 60") sheet.RECOMMENDED SERVICE CONDITIONS FOR THERMICULITE CRITICAL SERVICE & PERFORMANCE SERIESCRITICAL SERVICE SERIESPERFORMANCE SERIES815835845855715Product TypeTanged SheetSpiral Wound Coreless SheetTemperatureRangeUp to1000oC (1832oF)Up to1000oC (1832oF)Up to1000oC (1832oF)Up to1000oC (1832oF)Up to454oC (850oF)PressureRangeClass150 to 300Class150 to 2500Class150 to 2500Class150 to 2500Class150 to 300Typical UseHigh temperatures, nominal pipe sizes, non-standard gaskets,problem applications, critical seals.Available in cut gasketand 1.5m x 1.5m sheet7.