Adhesive Systems For Industrial Applications
Adhesive systemsfor industrial applicationswww.bm-chemie.com
BODO MÖLLER CHEMIEAdhesive solutions2www.bm-chemie.com
BODO MÖLLER CHEMIE is a specialist for adhesive systems and applications in many industrialareas, especially in the automotive, railway, aerospace, medical and electronics industries. We offer a wide range of solutions specifically tailored to structural, semi- structural or elasticbonding of different materials like metal, glass, composites, wood and plastic.We support customers with individual services such as design of adhesive joints and testing in our adhesive laboratory, process testing and troubleshooting, customer-specific trainingas well as preparation and implementation of certification audits in accordance with DIN 6701and DIN 2304.for various industrieswww.bm-chemie.com3
Adhesive solutionsEpoxy resin adhesives (EP)Cyanoacrylate adhesivesAraldite Epoxy resin adhesives (1C / 2C)LOCTITE CyanoacrylateAraldite Epoxy core and edge fillers (2C)*BETAMATE Epoxy resin adhesives (1C / 2C)Phenolic resins &polycondensation adhesivesEpibond Epoxy resin adhesives (2C)Epocast Epoxy core and edge fillers (1C / 2C)*Araldite Phenolic polycondensation adhesivesLOCTITE Epoxy resin adhesives (2C)* partially with FR/FST fire propertiesHybrid adhesives & sealantsBETAMATE Silane-modified polymer adhesives (1C)Polyurethane adhesives (PUR)LOCTITE Hybrid adhesives (2C)Araldite Polyurethane structural adhesives (2C)L&L Seal Silane-modified polymer adhesives (1C)BETAFILL Polyurethane sealants (1C)BETAFORCE Polyurethane structural adhesives, high modulus (2C)PACTAN Silane-modified polymer adhesives (1C)BETALINK Polyurethane semi-structural adhesives (1C / 2C)BETASEAL Polyurethane adhesives for direct glazing (1C / 2C)Silicone adhesives &high temperature siliconesUralane Polyurethane adhesives (2C)Bluesil RTV silicones (2C)BETAMATE Polyurethane structural adhesives (1C / 2C)CAF Silicone adhesives (1C / 2C)Methyl methacrylate adhesives (MMA)Dowsil Silicone adhesives and sealantsPACTAN Silicone adhesives and sealants (1C / 2C)Agomet Methyl methacrylate adhesives (No-Mix / 2C)Araldite Methyl methacrylate adhesives (2C)Anaerobic adhesivesAnaerobic adhesives and sealantsUV-curing adhesivesLOCTITE UV-Alkoxy siliconesLOCTITE UV-CyanoacrylateLOCTITE AcrylateLOCTITE Acrylate Urethane4www.bm-chemie.comNot all products are available in all countries. Please contact our sales representatives for more information.
BODO MÖLLER CHEMIEHotmelt &packaging adhesivesAdvantra Packaging hotmeltsSwift melt HotmeltsSwift therm HotmeltsAquence Water-based adhesivesEuromelt Polyamide hotmelt adhesivesTechnomelt HotmeltsProducts forpretreatment & posttreatmentof adhesive surfacesBETABRADE Contamination and silicone removerBETACLEAN Surface cleanersBETAPRIME PrimerBETAWIPE ActivatorsBONDERITE CleanersBONDERITE Pretreatment technologiesSealantsLOCTITE Activators & cleanersLOCTITE Polyolefin primer for pretreatmentBETAFILL Polyurethane sealantsBETAFILL Polyurethane seam sealer (1C)BETAGUARD Rubber-based sealants, relining adhesivesBluesil RTV silicones (2C)CAF Silicone adhesives (1C / 2C)CeraPur Polyurethane foam gasket (1C)Dowsil Silicone adhesives and sealantsL&L Acoustic sealantsL&L Core splice adhesivesL&L Hybrid sealantsL&L Room temperature curing sealants/adhesivesPACTAN Silicone and hybrid sealantsRTF Silicone foam gasket (2C)Not all products are available in all countries. Please contact our sales representatives for more information.www.bm-chemie.com5
For any applicationThe construction with adhesives joints has several advantages compared to conventional joining technologies. Adhesives are suitable for bonding a variety of different materials. Withthe correct surface treatments most metallic, glass, plastic and polymer composite materialscan all be joined to either themselves or each other with joint strengths superior to otherjoining techniques.Due to the continuous nature of adhesive bonding, it helps reducing high stress concentrationsthat occur in mechanical fastening systems and results in stiffer joints and structures. Superiorfatigue resistance can be achieved compared with welded or riveted joints. A continuous beadof adhesive can also provide sealing properties. In addition to the mechanical properties, bonding also brings aesthetic advantages. Compared to welding or mechanical fasteners, theadhesive seam can be applied invisibly.SmellEHS Classification labelingSafehandlingMoisture sensitivityChemical resistanceImpact strength & resistanceCeramics / Porcelain / ClayConcrete / StoneLeatherTextilesWoodPaper / CardboardFibre composites (CFRP / GFRP)GlassElastomersMetalsPlasticStability1C-Epoxy resin adhesives (EP) 2C-Epoxy resin adhesives (EP) Polyurethane adhesives (PUR) Methyl methacrylate adhesives (MMA) Phenolic resins & polycondensation adhesives Silicone adhesives & high temperature silicones Hybrid adhesives & sealants Cyanoacrylate adhesives Hotmelt adhesives Anaerobic adhesives good6SubstratediversityFinal strength, timeSpeedHand strength, timeAdhesivefamily propertiescomparisonwww.bm-chemie.com medium bad
BODO MÖLLER CHEMIEAdvantages andapplications ofadhesive systemsAdvantagesApplications1C-Epoxy resin adhesives (EP)High strength, crash-stableAutomotive, General Industry2C-Epoxy resin adhesives (EP)High strength, very versatile,environmental resistance, cure speedGeneral Industry, Aerospace, BTR, Automotiveand many other industries1C-Polyurethane adhesives (PUR)High flexibility, perfect strength too,elongation ratio, easy to use, humidity cureGlass Bonding, General Industry, BTR, Automotiveand many other industries2C-Polyurethane adhesives (PUR)High flexibility, perfect strength too,elongation ratio, humidity independent cureGlass Bonding, General Industry, BTR, Automotiveand many other industriesNo-mix Methyl methacrylate adhesives (MMA)Snap cure after open time,long pot life due no-mix processGeneral Industry, Aerospace, BTR, Automotiveand many other industries2C-Methyl methacrylate adhesives (MMA)Snap cure after open time, very versatile,good adhesion properties without pretreatmentGeneral Industry, Aerospace, BTR, Automotiveand many other industriesPhenolic resins & polycondensation adhesivesVery high temperature resistanceAutomotive, Brake BondingSilicone adhesives & high temperature siliconesFlexible and high temperature resistant,easy to useGeneral Industry, Aerospace and many otherindustriesHybrid adhesives & sealantsFlexible, easy to use, EHS friendly,very wide adhesion propertiesGeneral Industry, BTR, Automotive and manyother industriesCyanoacrylate adhesivesVery fast adhesion built up,extremely versatileGeneral Industry, BTR, Automotive and manyother industriesUV-curing adhesives«On demand» cure possible,very fast cycle times possibleMedical, Glass & PC, PMMA BondingHotmelt adhesivesVery fast cycle timesElectronics, PackagingSealantsHigh flexibility, easy to useGeneral Industry, BTR, Automotive and manyother industriesAnaerobic adhesivesUnlimited open time on air,only reacts when in contact with reactive surfacesThreadlocker in every industryProducts for pretreatment & posttreatmentHigh guarantee of bonding qualityShould be checked in every bonding processDo you need support in selecting a suitable product for your application? Please contact ourtechnical consultants for detailed product information, samples and process advice. We will bepleased to support you.www.bm-chemie.com7
Designing strong bondsLoading of adhesive joints – The strength of an adhesive bonding strongly depends on thedirection and distribution of the stresses formed in the joint as a result of the loads applied toit. Typical forces are illustrated below. In practice, a bonded structure has to simultaneouslysustain a combination of forces.Tensionpulling forcesCompressionsquashing forcesShearsliding forcesCleavagecombined forcesPeeltearing forcesTorsiontorsional forcesStrong bonded joints need to be designed that the loading stresses will be directed along the lines of the adhesive‘s greatest strengths.A poorly designed joint can lead to high-stress concentrations in the joint itself and/or in the substrates connected. Adhesives aremore r esilient under shear, compression and tension stresses. Cleavage and peel loading are the most severe as they concentrate the applied force into a single line of high stress.Surface preparation and pretreatment are decisive factors for the strength and fatigue performance of an adhesive bond. In order to ensure an optimum wetting on the substrate,a thorough surface preparation is required to remove contaminations, offer a clean surface andincrease the bonding area and surface energy of the substate. Common surface preparationmethods are degreasing, abrading and special pretreatments. BODO MÖLLER CHEMIE offersa wide range of cleaners and surface technologies to provide adhesive joints an o ptimumstrength and reliability.DegreasingThe removal of oil or greases residues from the surface is essential but should be combined to other surface preparation likemechanical abrasion followed by loose particle removal or chemical pretreatment for optimizing the bonding.Degreasing methods: Vapor degreasing, solvent immersion, brush or wipe with degreasing agent, detergent degreasing, alkaline d egreasing, ultrasonic degreasingAbradingLightly abraded surfaces provide better anchoring to adhesives than highly polished surfaces. After abrading the surface furthertreatment methods are required to ensure complete loose particles removal, like degreasing operation, lightly brushing with a cleansoft brush or vacuum cleaning.Abrading methods: Grit blasting, wire brush, abrasive cloth, abrasive paperSpecial pretreatmentsDegreasing and abrading methods are sufficient for most adhesive joints. In order to obtain maximum strength, reproducibilityand long-term resistance to deterioration, a chemical or electrolytic pretreatment may be required.Metal: Acid etching, anodising, primer applicationsPlastics/composites: Low pressure plasma, atmospheric plasma, corona treatment, flame treatment8www.bm-chemie.com
BODO MÖLLER CHEMIEShear strengthand elongation at breakcomparisonLap shear strength (MPa)3530252015105255075100 250300350 600Elongation at break (%)Epoxy resin adhesives 20–35 MPa / 1–10%Phenolic resins & polycondensation adhesives 10–20 MPa / 1–5%Cyanoacrylate adhesives 15–25 MPa / 1–30%Methyl methacrylate adhesives 15–33 MPa / 5–100%Polyurethane adhesives 6– 15 MPa / 30–600%Hybrid adhesives & sealants 3–6 MPa / 100–600%Silicone adhesive & high temperatur silicones 1–5 MPa / 250–600%The specialists of our Adhesive Competence Center support customers in the designand construction of adhesive joints with extensive product and application know-how,FEM calculation and application tests in our Adhesive Laboratory.www.bm-chemie.com9
Application technology centerWith our Adhesive Competence Center, we offer full service in all matters related to adhesiveapplication technology – from product selection all the way to product validation, processsimulation and engineering data.The Adhesive Competence Center is certified for the designing of bonding joints according toDIN 2304 S1 and DIN 6701-2 A1 and our Adhesive Laboratory has a Competence Approval forDIN 2304 S1 and DIN 6701-2 A1. All measurements are carried out in accordance with internationalDIN, EN and ISO standards.Determination of construction data Long-term laboratory tests to determine the technical propertiesof adhesives as a basis for the calculation of adhesive jointsDesign & construction of adhesive joints Calculation of structural and elastic adhesive joints Preparation of construction drawingsProcess design, process testing & troubleshooting Support in setting up bonding processes Examination of existing bonding processes, fault analysis Optimization of bonding processesBODO MÖLLER CHEMIEADHESIVECOMPETENCECENTERLaboratory tests Testing of adhesive joints according to all common test methods Reference measurements Diagnosis of adhesion problems on the substrateImplementation & auditing according to DIN 6701/DIN 2304 Support for the qualification of production sites Preparatory audits, valid as independent pre-auditSeminars & training Customer-specific seminars and laboratory trainings Trainings for production, quality control, construction10www.bm-chemie.com
BODO MÖLLER CHEMIEQUALITY & SAFETYISO 9001 Quality managementEN 9120 Distribution and repacking for aviation industryISO 14001 Environmental managementDIN 6701 Adhesive bonding of railway vehicles (laboratory)ISO 45001 Occupational health & safetyDIN 2304 Quality requirements for adhesive bonding processes (laboratory)A N E XC E R P T O F O U R LO N G T I M E PA RT N E R SThis content is protected by copyright. Graphics, texts, logos and pictures are only allowed to be copied, modified, published, transmitted or distributed after written approval by theBODO MÖLLER CHEMIE GmbH. Any product and company names may be registered trademarks or brands. Unauthorized use may result in claims for damages and injunctive relief cause.Industrial property rights of the manufacturer must be observed. All information about chemical and physical properties of our products as well as technical advice on their use, whetherverbal or in writing and as the result of tests, are given to the best of our knowledge. However, this should only be considered as guidance, which is not guaranteed as correct and does notexonerate the customer from carrying out his own tests and trials in order to assess the practical suitability of the product for the purpose envisaged. The purchaser is solely responsible forthe application, use and handling of the products and in doing so must observe all legal and offcial requirements as well as any rights of third parties. Apart from these, our general terms ofdelivery are applicable. Our range includes products, which under the classification of chemicals act, and regulations on hazardous substances, must be labelled according to their risk.The classification of these products is to be found in the relevant product data sheets or safety data sheets.State 01/202011
BODO MÖLLER CHEMIEGERMANYPOLAND / LITHUANIA / LATVIAMIDDLE EASTBodo Möller Chemie GmbHHeadquartersOffenbach a. M.Phone 49 69 838326-0info@bm-chemie.deBodo Möller Chemie Polska Sp. z o.o.Suchy Las (Poland)Phone 48 61 8220975info@bm-chemie.plBodo Möller Chemie Middle East FZEDubai (UAE)Phone 971 4 8813833info@bm-chemie.aeAUSTRIA / SLOVENIABodo Möller Chemie Austria GmbHKorneuburg (Austria)Phone 43 2262 61998info@bm-chemie.atSWITZERLANDBodo Möller Chemie Schweiz AGWinterthurPhone 41 52 2031930info@bm-chemie.chAdhesive Competence Center & LaboratoryPoznań (Poland)Phone 48 61 6272143info@bm-chemie.plCZECH REPUBLIC / SLOVAKIABodo Möller Chemie Czech & Slovakia, s.r.o.Sales Office Bratislava (Slovakia)Phone 421 2 33006732info@bm-chemie.skSales Office Prague (Czech Republic)Phone 420 239 045301info@bm-chemie.czFRANCEHUNGARYBodo Möller Chemie France SASSales Office RuaudinPhone 33 243 240429bureau@bm-chemie.frBodo Möller Chemie Hungary Kft.TatabányaPhone 36 34 782019info@bm-chemie.huSales Office LyonPhone 33 478 982337bureaulyon@bm-chemie.frBENELUXBodo Möller Chemie Benelux N.V.Antwerpen (Belgium)Phone 32 3 2352135info@bm-chemie.beUNITED KINGDOM / IRELANDBodo Möller Chemie UK Ltd.WinsfordPhone 44 1606 532115info@bm-chemie.co.ukDENMARKBodo Möller Chemie Denmark ApsStenløsePhone 45 48 163470info@bm-chemie.dkSWEDEN / NORWAYBodo Möller Chemie Sweden ABKållered (Sweden)Phone 46 31 698952info@bm-chemie.seCROATIABodo Möller Chemie Austria GmbHPodružnica ZagrebPhone 385 91 2620276info@bm-chemie.atRUSSIABodo Möller Chemie Russia LLCMoscowPhone 7 495 9885850info@bm-chemie.ruINDIABodo Moeller Chemie India Pvt. Ltd.MumbaiPhone 91 22 49741848info@bm-chemie.inCHINABodo Moeller Chemie (Shanghai) Co., Ltd.Shanghai (P.R. China)Phone 86 21 64750182info@bm-chemie.cnBodo Moeller Chemie Hong Kong Ltd.Hong KongPhone 86 21 64750182info@bm-chemie.hkFINLAND / ESTONIABodo Möller Chemie Finland OyHelsinki (Finland)Phone 358 9 6829010info@bm-chemie.fiwww.bm-chemie.comISRAELBM Chemie Israel Ltd.Tel AvivPhone 972 77 6935501info@bm-chemie.co.ilEGYPTBodo Moeller Chemie Egypt SAEBodo Moeller Chemie Egypt Import Ltd.Sales Office CairoPhone 20 2 226963-91 / -92/ -93info@bm-chemie.com.egBodo Moeller Chemie Egypt SAESales Office AlexandriaPhone 20 3 3922061 / 20 3 3903210info@bm-chemie.com.egProduction Plant Sadat CityPhone 20 4 82656041info@bm-chemie.com.egMOROCCOBodo Moeller Chemie Morocco SARLAUCasablancaPhone 212 522 262732info@bm-chemie.maKENYABodo Moeller Chemie Kenya Ltd.NairobiPhone 254 723 592566info@bm-chemie.co.zaSOUTH AFRICA / SUB-SAHARA REGIONBodo Möller Chemie South Africa (PTY) Ltd.Sales Office Port ElizabethPhone 27 41 3641335info@bm-chemie.co.zaSales Office JohannesburgPhone 27 114 501745info@bm-chemie.co.zaUSABodo Moeller Chemie Corp.Duluth, GeorgiaPhone 1 770 2952288info-us@bm-chemie.comMEXICOBodo Möller Chemie México, S. de R.L. de C.V.PueblaPhone 52 222 2405168info@bm-chemie.mx 2020 · Köhl Graphic Design (koehl-graphic.de) · State 02/2020Regional offices
application technology – from product selection all the way to product validation, process simulation and engineering data. The Adhesive Competence Center is certifi ed for the designing of bonding joints according to DIN 2304 S1 and DIN 6701-2 A1 and our Adhesive Laboratory has
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