IPC Medium-pressure Internal Gear Pumps For Constant

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voith.comIPC Medium-pressure internal gearpumps for constant speed drivesProduct data sheetAdvantages High overall efficiency Very good pulsation behavior Robust and compact Low noise emission Multiple flow capable

Design and function1 Pinion shaft2 Internal gear3 Filler pin4a Filler segment carrier4b Filler sealing segment5 Axial disc6 Axial pressure area7 Plain bearings8 Housing9 Hydrostatic bearing10 End cover with bleeder screwSuction chamberPressure chamber1 76 59210821FunctionBy rotation of the gears inside the pump, the pressure fluid(usually hydraulic oil) is drawn into the cavity between thepinion and internal gear. Optimized cross-sectional areas onsuction side as well as on pressure side allow operation overa wide range of speed.In the radial direction, the gear chambers are closed by gearmeshing and the filler piece. In the axial direction, the axialplates seal the pressure chamber with the minimal possiblegap. This design minimizes volume losses and increases efficiency.94a 4b3CalculationsPump flowQ Vg th · n · ηv · 10-3 [l / min]Q · Δp[kW]600 · ηgPowerP Vg thnηvηgΔppump volume per revolution [cm3]Speed [rpm]Volumetric efficiencyOverall efficiencyDifferential pressure [bar]Technical dataDesignInternal gear pump with radial and axial sealing gap compensationTypeIPCMounting typesSAE hole flange; ISO 3019/1 or VDMA hole flange; ISO 3019/2Line mountingSAE suction and pressure flange J 518 C Code 61Sense of rotationright or left-hand rotationMounting positionanyShaft loadfor details of radial and axial drive shaft loads please contactJ.M. Voith SE & Co. KGInput pressure0.8 3 bar absolute pressure (at start up for short time 0.6 bar)Preload pressure. pressure port (in reversing mode)for details please contact J.M. Voith SE & Co. KGPressure fluidHLP mineral oils DIN 51524. part 2 or 3Viscosity range10 . 300 mm2s-1 (cSt)Permissible start viscositymax. 2 000 mm2s-1 (cSt)Permissible temperature of the pressure fluid-20 . 80 CRequired purity of the pressure fluidClass 19 / 17 / 14 (ISO 4406). Class 8 (NAS 1638)Filtrationfiltration quotient min. β20 75. recommended β10 100 (longer life)Permissible ambient temperature-20 . 60 C2

CharacteristicsType, size –deliveryDisplacment very at1 500 rpm[l/min]Continuous pressurePeak pressureat 1 500 rpmMoment ofinertia[bar][bar][kg cm²]IPC 3 – 3.53.64003 6005.42102500.34IPC 3 – 55.24003 6007.82102500.42IPC 3 – 6.36.44003 6009.62102500.49IPC 3 – 88.24003 60012.32102500.58IPC 3 – 1010.24003 60015.32102500.70IPC 4 – 1313.34003 60019.92102502.25IPC 4 – 1615.84003 40023.72102502.64IPC 4 – 2020.74003 20031.02102503.29IPC 4 – 2525.44003 00038.12102503.70IPC 4 – 3232.64002 80048.92102504.44IPC 5 – 4041.04002 80061.521025010.20IPC 5 – 5050.34002 60075.421025011.60IPC 5 – 6464.94002 60097.321025014.40IPC 6 – 8080.74002 400121.021025030.90IPC 6 – 100101.34002 200151.921025036.10IPC 6 – 125126.24002 200189.321025043.70IPC 7 – 160160.84002 000241.2210250102.60IPC 7 – 200202.74001 800304.0210250119.00IPC 7 – 250251.74001 800377.5210250144.50The values given apply for Pumping of mineral oils with a viscosityof 20 40 mm2s-1 (cSt) An input pressure of 0.8 3.0 bar absoluteNotesPeak pressures apply for 15 % of operating time with amaximum cycle time of 1 minute Please inquire about peak pressures at non-standardspeeds Due to production tolerances, the pump volume may bereduced by up to 1.5 %. 3

IPC Size 3, Rotation and dimensions (mounting flange 0 , shaft end 1 )115144c/26M5 - 12.5 deepdimension formultiple pumpsonlyc/2x545.8*3519.543Rotation counterclockwise (ccw)ø 82.55 h811Rotation clockwise(cw)e106.4132Pc20.56 h9Sø 18 h7SPPressure port (P)Suction port (S)øhkrøglvType eadr[mm]v[mm]wThreadWeight[kg]IPC 3 – 3.56647.220.591538.117.5M8 x 1338.117.5M8 x 153.41010IPC 3 – 57047.220.5111538.117.5M8 x 1338.117.5M8 x 153.61010IPC 3 – 6.37350.220.5112047.622.3M10 x 1538.117.5M8 x 153.81011IPC 3 – 877.550.220.5132552.426.2M10 x 1538.117.5M8 x 154.01012IPC 3 – 1082.551.520.5132552.426.2M10 x 1538.117.5M8 x 154.21012* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.Dependent on the pump position, filling or ventilation is possible here prior to commissioning.4SAE FlangeNo.

IPC Size 3, Designs and dimensionsRotation, Suction portMounting flangeShaft endSAE 2-hole flangeKeyway connectionStandardRotation clockwise,Suction port pump101VariantsRotation counterclockwise,Suction port pumpSAE 2-hole flangeKeyway connection6Rotation clockwise*,Suction port pump0SAE 2-hole flangeInvolute gearing3010037,9VDMA-2-hole flange1091272845 h9118ø 80 h86ANSI B92.1a11T16 / 32 DP 30 Keyway connection11Rotation counterclockwise*,Suction port pump1ø 16 h719.513236* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.5

IPC Size 4, Rotation and dimensions (mounting flange 7 , shaft end 1 )c/264c/22661.49ø 101.6 h8M8 x 19 deepdimension formultiple pumpsonlyx68.26.8*13.5Rotation clockwise(cw)4856Rotation counterclockwise (ccw)ø 8 h938146170Pc28eSSø 25 h7PPressure port (P)Suction port (S)øhkrøglviwType dr[mm]v[mm]wThreadWeight[kg]IPC 4 – 1388.557.231142552.426.2M10 x 1538.117.5M8 x 137.81012IPC 4 – 1692.557.231183058.730.2M10 x 1547.622.3M10 x 158.11113IPC 4 – 209857.231183058.730.2M10 x 1547.622.3M10 x 158.41113IPC 4 – 2510463.231184069.935.7M12 x 2047.622.3M10 x 158.61130IPC 4 – 3211363.231184069.935.7M12 x 2047.622.3M10 x 159.21130* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.Dependent on the pump position, filling or ventilation is possible here prior to commissioning.6SAE FlangeNo.

IPC Size 4, Designs and dimensionsRotation, Suction portMounting flangeShaft endSAE 2-hole flangeKeyway connectionStandardRotation clockwise,Suction port pump1713030VariantsRotation counterclockwise,Suction port pumpSAE 2-hole flangeKeyway connection67137,937,93030Rotation clockwise*,Suction port pumpSAE 2-hole flangeInvolute 1116h7h7øø161321321219,519,5ø 16 h7ø 100 h812412436365ø12550Keyway connection42361113219,528181811115 h9936282832h955h9124VDMA-4-hole flange36190ø 78ø 101.6 h815012737,948363613.5109109121277ø 80 h8ø 80 h8ø 80 h816h7h7øø169063637,937,9Keyway connection1212460ANSI B92.1a15T16 / 32 DP 30 1818SAE 4-hole flange18ø 80 h8ø 80 h8111145,9Rotation counterclockwise*,Suction port pump30152,5* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.7

IPC Size 5, Rotation and dimensions (mounting flange 0 , shaft end 1 )7718746*c/2ø 127 h8M12 x 20 deepdimension formultiple pumpsonlyc/27517.5838.7Rotation clockwise(cw)60S68181210P20Rotation counterclockwise (ccw)ec3510 h9Sø 32 h7PPressure port (P)Suction port (S)øhkrøglvType mm]v[mm]wThreadWeight[kg]IPC 5 – 4012536194069.935.7M12 x 2052.426.2M10 x 1513.41230IPC 5 – 5013236234577.842.9M12 x 2052.426.2M10 x 1514.11215IPC 5 – 6414336234577.842.9M12 x 2052.426.2M10 x 1514.81215* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.Dependent on the pump position, filling or ventilation is possible here prior to commissioning.Note! In case of oil-immersed installation of the oil pump flange variant 0 can not be used. For this special case, the flange version 7 will be used.8SAE FlangeNo.

IPC Size 5, Designs and dimensionsRotation, Suction portMounting flangeShaft endSAE 2-hole flangeKeyway connectionStandardRotation clockwise,Suction port pump1013030VariantsRotation counterclockwise,Suction port pumpSAE 2-hole flangeKeyway connection60137.937.93030SAE 2-hole flange682012ø 101,6 h813,5112127767109109ø ø1616h7h737.937.9Involute gearing1721321321462019.519.512118186SAE 2-hole flange363628285 5h9h960ø 80 h8ø 80 h8Rotation counterclockwise*,Suction port pumpKeyway connection1721461111Rotation clockwise*,Suction port pump363647,50ø 101.6 h813.57109109121277282855h9h95518181111ø 80 h8ø 80 h86SAE 4-hole flangeøø1616h7h717.51VDMA-4-hole flange169Keyway connection5814ø 125 h8ø 16053135ø 19053Keyway connection363660ø 162132132ø 124ø 127 h81619.519.536366ANSI B92.1a14T12 / 24 DP 30 ø 1905168,5* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.9

IPC Size 6, Rotation and dimensions (mounting flange 0 , shaft end 1 )10019698*c/2c/2M12ø 152.4 h8289511.222109Rotation clockwise(cw)80228.62648822Rotation counterclockwise (ccw)Sec4312 h9PSø 40 h7PPressure port (P)Suction port (S)høhvvType mm]lThreadr[mm]v[mm]wThreadWeight[kg]IPC 6 – 8014835234577.842.9M12 x 2069.936M12 x 2030.71415IPC 6 – 10015835275077.842.9M12 x 2069.936M12 x 2032.61415IPC 6 – 12517040305077.842.9M12 x 2069.936M12 x 2035.01415* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.Dependent on the pump position, filling or ventilation is possible here prior to commissioning.10SAE FlangeNo.

IPV Size 6, Designs and dimensionsRotation, Suction portMounting flangeShaft endSAE 2-hole flangeKeyway connectionStandardRotation clockwise,Suction port pump1013030VariantsRotation counterclockwise,Suction port pumpSAE 2-hole flangeKeyway connection60137,937,93030SAE 2-hole flange88186122210181617.5109109728285 5h9h91111ø 80 h8ø 80 h8ø 127 h8121277Rotation counterclockwise*,Suction port pumpKeyway connection37,937,911818Rotation clockwise*,Suction port pump80ø ø1616h7h7SAE362-holeflange19,519,53636Involute 36gearing13213221018181671818ø ø1616h7h72219,519,536SAE364-holeflange206Keyway connection22ca.ø 120ø 152.4 h8801151ø 264VDMA-4-hole flange18961.90ANSI B92.1a17T12 / 24 DP 30 3636132132ø 228.65928285 5h9h91111ø 80 h8ø 80 h8ø 127 h817.512127754109109Keyway connection82ø 160 h8ø 200118559ø 24092,5* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.11

IPC Size 7, Rotation and dimensions (mounting flange 1 , shaft end 1 )1257520121*63c/2ø 152.4 h8M12 x 28 deepdimension formultiple pumpsonlyc/22646Rotation counterclockwise (ccw)ePø 228.6264c53.5ø 14 h9S2213.7114.3ca. ø 130135Rotation clockwise(cw)SPø 50 h7Pressure port (P)Suction port (S)øhkrøglvType mm]v[mm]wThreadWeight[kg]IPC 7 – 16016248305688.950.8M12 x 2069.935.7M12 x 2050.01416IPC 7 – 20017446346288.950.8M12 x 2069.935.7M12 x 2054.01416IPC 7 – 250188423872106.461.9M16 x 2569.935.7M12 x 2059.01417* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.Dependent on the pump position, filling or ventilation is possible here prior to commissioning.12SAE FlangeNo.

IPV Size 7, Designs and dimensionsRotation, Suction portMounting flangeShaft endSAE 4-hole flangeKeyway connectionStandardRotation clockwise,Suction port pump111VariantsRotation counterclockwise,Suction port pumpSAE 4-hole flangeKeyway connection6Rotation clockwise*,Suction port pump1SAE 4-hole flangeInvolute gearing79.411Rotation counterclockwise*,Suction port pump61087.3 63VDMA-4-hole flange209ANSI B92.1a15T8 / 16 DP 30 Keyway connectionø 200 h8ø 250110122563ø 290120.5* Direction of rotation free selectable in the illustrated mounting flange / shaft end combination.13

Measurement values – Airborne noise level (measuring location 1 m axial)60655560Airborne noise level dB(A)IPC 4Airborne noise level dB(A)IPC 350454005010015020050452500Operating pressure p [bar]IPC 3 – 10IPC 3 – 555IPC 3 – 8IPC 3 – 3.5IPC 3 – 6.3IPC 4 – 32IPC 4 – 1670756570Airborne noise level dB(A)IPC 6Airborne noise level dB(A)IPC 5605550050100150200250Operating pressure p [bar]IPC 5 – 6450100150200250Operating pressure p [bar]IPC 4 – 25IPC 4 – 13IPC 4 – 20656055050100150200250Operating pressure p [bar]IPC 5 – 50IPC 5 – 40IPC 7IPC 6 – 125IPC 6 – 100IPC 6 – 80Measurement conditions Speed: 1 500 rpm Viscosity of pressure fluid: 46 mm 2s -1 Operating temperature: 40 C80Airborne noise level dB(A)75NoteMeasurement taken in a low-noise room. In an anechoic roomthe measurements are approx. 5 dB(A) lower.706560050100Operating pressure p [bar]IPC 7 – 25014150IPC 7 – 200200250IPC 7 – 160

Measurement values – Efficiency ηv and ηgIPC 3IPC 4100100ηv95909080Efficiency %Efficiency %8075050100150200IPC 3 – 10IPC 3 – 575700250Operating pressure p [bar]50100150200250Operating pressure p [bar]IPC 3 – 8IPC 3 – 3.5IPC 3 – 6.3IPC 5IPC 4 – 32IPC 4 – 16IPC 4 – 25IPC 4 – 13IPC 4 – 20IPC 6100100ηv95959090ηg85ηvηg8580Efficiency %80Efficiency %ηg85ηg8570ηv957570050100150200250Operating pressure p [bar]IPC 5 – 647570050100150200250Operating pressure p [bar]IPC 5 – 50IPC 5 – 40IPC 7100IPC 6 – 125IPC 6 – 100IPC 6 – 80Measurement conditions Speed: 1 500 rpm Viscosity of pressure fluid: 46 mm 2s -1 Operating temperature: 40 Cηv9590ηg85Efficiency %807570050100150200250Operating pressure p [bar]IPC 7 – 250IPC 7 – 200IPC 7 – 16015

Suction and pressure flange according to SAE.2)CiA1)kBSAE J 518 CCode 61SAE J 518 CCode 62DAThreadB[mm]C[mm]D[mm]E 1)Seal ringi[mm]k[mm]10G½46543618.66 – 3.5338.117.5M834511G¾50653624.99 – 3.5347.622.3M1034512G155703832.92 – 3.5352.426.2M10345SAE flange no.16Wrench torque for screws according to ISO 61621)Screw EN ISO 47622)Round seal ring (O-Ring) ISO-R 1629 NBR3)Special design. Deviation from SAE J 518 C Code 61S 2)ThreadMax. pressure[bar]13G 1-¼68794137.69 – 3.5358.730.2M1027614 3)G 1-½82985047.22 – 3.5369.935.7M12345 3)30G 1-½78934547.22 – 3.5369.935.7M1220715G2901024556.74 – 3.5377.842.9M1220716G 2-½1051145069.44 – 3.5388.950.8M1217217G31241345085.32 – 3.53106.461.9M1613817/2G 3-½1361524898.02 – 3.53120.769.9M163518G414616248110.72 – 3.53130.277.8M163450G½46543618.66 – 3.3540.518.2M841451G¾55713524.99 – 3.5350.823.8M1041452G165814232.92 – 3.5357.227.8M1241453aG 1-¼78954537.69 – 3.5366.631.8M1441454G 1-½9411211247.22 – 3.5379.336.5M1641455G21141346556.75 – 3.5396.844.5M2040056G 2-½1521808069.45 – 3.53123.858.8M24400

Multi-flow pumps, pump combinationsPump combinations in order of type and sizeIPC 7IPV 7IPVS 7IPH 6IPC 6IPV 6IPVS 6Combinations of IPC pumps IPC pumps of identical or different sizes can be combinedin multiflow pumps. All sizes of the relevant pump volume are available as twoor three-flow pumps; four-flow pumps must be designedby Voith. The pumps are arranged in decreasing order according toframe size and delivery.Selection1. Determine pressure ranges and define the appropriatepump serie(s).2. Determine pump volume and select the appropriatesize(s).3. Define sequence of the pumps.4. Check the torques.5. Determine rotation and suction.6. Specify mounting flange and shaft end.IPC 5IPV 5IPVS 5IPH 5IPH 4IPC 4IPV 4IPVS 4IPC 3IPV 3IPVS 3Combinations of IPC/IP -pumpsIt is possible to combine IPC pumps with other Voith pumpseries (e.g. high-pressure pumps IPV). The pumps are arranged by types and sizes as shown inthe illustration above. If identical types or identical sizes follow each other, thepump with the higher pump flow is placed closer to thedrive. Mounting, assemblyMulti-flow pumps are generally mounted to the drive bymeans of a flange. All information about the flange designand shaft end is found in the catalog of the relevant pumpseries. Definition of direction of rotation and suction port. Definition of mounting flange and shaft end. 17

DesignsRotation and suctionMounting flangeclockwise (cw)Shaft endcounterclockwise (ccw)271627014510716383Special design184For designs and dimensions,see catalog of the relevantpump series.89Special hole flange5VDMA-4-hole flange7SAE-2-hole-flange (variant)For designs and dimensions,see catalog of the relevantpump series

Allowed input torquesSizeA[Nm]B[Nm]3160804335190560540061 05078071 9601 200ABType codeIPC 3 - 3.5 1 0 1Shaft end0 Splined gear shaft ANSI B92.1a1 Parallel shaft with keywayMounting flange0 SAE-2-hole1 SAE-4-hole4 VDMA-2-hole5 VDMA-4-hole7 SAE-2-hole, variantRotation, Suction port1 Clockwise rotation, suction port pump6 Counter-clockwise rotation, suction port pump4 Clockwise rotation, special design9 Counter-clockwise rotation, special 2405064664801001257125160200250SizeType19

Voith GroupSt. Poeltener Str. 4389522 hone 49 7152 992 3sales-rut@voith.com90118-IPC-PDS-EN-210224, BDI. All data and information without obligation. Subject to change.This is a translated documentOriginal language: German.Legally binding language version of the document: German3159-000099-DSH-DEX-00

ipc 5 – 64 64.9 400 2 600 97.3 210 250 14.40 ipc 6 – 80 80.7 400 2 400 121.0 210 250 30.90 ipc 6 – 100 101.3 400 2 200 151.9 210 250 36.10 ipc 6 – 125 126.2 400 2 200 189.3 210 250 43.70 ipc 7 – 160 160.

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