World Class Gasket Manufacturer

2y ago
38 Views
2 Downloads
6.40 MB
60 Pages
Last View : 14d ago
Last Download : 4m ago
Upload by : Pierre Damon
Transcription

World Class Gasket Manufacturer

Content2WORLD CLASS GASKET MANUFACTURERLeader Gasket Technologies:World Class Gasket Manufacturer4Semi-Metallic gasketsLeader Spiral Wound gasketsLeaderKAM kammprofile gasketsLeader Elastagraph Leader Elastagraph -SGLeader Corrugated gaskets131416182022Metallic gasketsLeader RTJ gaskets2425Sheet Material gasketsLeader Clipperlon 2100Leader Clipperlon 2110Leader Clipperlon 2120Leader Clipperlon 21302728293031OEM industriesLeaderTHERMHPLE Flexible Graphites323435TablesChemical resistance guideProfile overview365258Find your local LEADER60

WORLD CLASS GASKET MANUFACTURER3

LEADER GASKET TECHNOLOGIES:World Class Gasket ManufacturerLeader Gasket Technologies is a manufacturer of metallic, semi-metallic and softgasket products. Originally founded in 1989 in Baton Rouge - Louisiana, focussedon Spiral Wound technology and Specialty Equipment gaskets such as CorrugatedMetal gaskets, Leader has evolved into a global manufacturer of gaskets andgasket products for various industries using the latest technologies.4WORLD CLASS GASKET MANUFACTURER

Leading the industryToday, we are the leading global provider for numerousindustries, ranging from petrochemical multinationals andthe automotive industry to small and medium enterprises allover the world. From our offices in Deer Park - Texas, BatonRouge - Louisiana and Bytča - Slovakia we offer gasket solutions for every business, from mass production of standardsto very specific custom-made.InnovationsOur innovations include the patented Elastagraph technology, reducing emmisions in the environment, API RTJ Rings,Leader Spiral Wound gaskets meeting the highest specs setout by the Petrochemical Industry, Kammprofiles for bothpipe flanges and equipment installations and a full range ofsoft sheet materials. Additionally, we manufacture an arrayof semi metallic specialty gaskets for our OEM customers.The most recent addition was our internally manufacturedBiax Process (filled and Biaxially oriented PTFE) marketedunder our Clipperlon brand.Sustainable Gasket SolutionsThere are many parameters which impact the performanceof a gasket. Identifying these factors and ensuring they areall optimized to provide you with a safe and sustainable flange connection is at the core of our business. This includesadvanced gasket selection tools, training on-site and flange management programs for maintenance, such as TotalFlange Care and Flange Integrity Management.Technical testingLeader has its own test that meets the current standard.This allows Leader to test gaskets in-house according tothe current state of technology in accordance with currenttest procedures (for example, standard leakage tests orpressure strength, relaxation and crushing tests) and also todistribute the required characteristic values in accordancewith EN 13555. In addition to the above-mentioned tests,the sealing behaviour, as required in the VDI 2440/2200, canbe determined according to previous Temperature storage.Engineering SolutionsLeader Gasket Technologies engineers and product specialists have the know-how to provide recommendations andsolutions for all your gasket needs. The engineered staff isboth in-house and field rep. experienced in close cooperation all partners.Investing in the futureLeader Gasket technologies invests in a sustainable futureby developing new types of flange connections whichfurther reduce emissions and increase safety. Our engineering team uses its own state of the art AMTEC test equipment, FEA analytical programs and 3d drawing programs totest and develop these new designs.WORLD CLASS GASKET MANUFACTURER5

CapabilitiesEngineering TeamThe Leader Gasket Technologies engineers and productspecialists cooperate intensively with maintenance specialists and mechanical engineers in the industry.Our market know-how allows us to develop new customizedsolutions and techniques creating cost savings for our customers. Our Leader Gasket Technologies team is ready toprovide technical expertise and support to solve existing orpotential problems. We participate on project preparationand finalize complete gasket solutions.Our special team of skilled and experienced experts provide assistance on the selection and use of Leader GasketTechnologies products being equipped with a modernlaboratory.Our engineering teams in both US and Europe are availablefor your request even on daily live chat via www.leadergt.comOUR ENGINEERS ARE QUALIFIEDTO HELP YOU WITH:ØØØØØØØØØØEmission reduction programsInstallation proceduresMaterial & design selectionBolt load calculation & recommendationsEN1591-1Bolting proceduresFlange machining recommendationsOn-site training (Flange IntegrityManagement)Product R&D and in-house testingReview of corporate piping standards toimplement product consolidation to reduceinventory costCo-engineering of customized parts andgasket solutionsØ Safety consulting and procedures6WORLD CLASS GASKET MANUFACTURER

Materials for ManufacturingLeader Gasket Technologies carries a plethora of raw materials from standard 304 and 316L materials to Titanium,Alloy 20, Monel, Hasteloy, and other exotics. Our materialspecifications, on-site vendor and incoming goods inspections assure our end customers receiving only the highestquality materials on each and every order.Turnaround SupportLeader Gasket Technologies offers complete support forturnarounds, plant shutdowns, and production stops forindustrial companies. This involves the replacement of gaskets for chemical plants, oil refineries, power generationcompanies and other industrial sectors. Whether it is foremergency repairs or planned shutdowns, Leader has themanagement and staff in-house to carry out these stops including all logistic services needed such as on site containerservices. Together with its allied distributor partners Leadercan offer a full service concept of supply; service and on sitesupport.WORLD CLASS GASKET MANUFACTURER7

QualityProduct quality and reliability are the fundamental elementsfor our success as a trusted manufacturer to industry. Wego above and beyond industry standards to ensure that ourproducts are manufactured with high quality, high performance materials and consistent, repeatable and documented procedures. All special alloys are 100% PMI tested anddocumented to ensure products are supplied as specified.Detailed material test reports, PMI travelers, independenttesting results and other quality documentation can be provided upon request.Quality & Safety statementQuality, Safety and Sustainability are of high concern for Leader Gasket Technologies; both towardsour associates, customers and communities we livein.Within the company and towards the market a clearvision on Quality and Safety has been integratedincluding Principles.Health, safety and environmental commitmentsare described and implemented throughout theorganization. Special teams are in place to consciously strive for improvement committed by themanagement.6 Golden Rules of Safety are implementedthroughout the entire organisationTesting and development laboratoryAMTEC testing equipment Emission reduction tests and development Product/Production innovation Testing according to Int. Standards DIN 28090, EN 13555 or ASTM Customer specific tests and projects Bolting and torque calculations according EN 1591 Leader Gasket Technologies traceabilityTraceability is the ability to verify the history, location, orapplication of an item by means of documented recordedidentification. Material traceability is important to the aerospace, nuclear, and process industry because they frequently make use of high strength materials that look identical tocommercial low strength versions.Leader Gasket Technologies guaranties full traceability using a heat code, job number and batch code on all manufactured products. This allows easy identification of rawmaterials and production settings. In case of special customer request we can provide customized product tracebility, documentation and certification.8WORLD CLASS GASKET MANUFACTURER

Total Flange CareThere are many parameters which impact the performanceof a gasket. Identifying these factors and ensuring they areall optimized to provide you with a safe and sustainableflange connection is at the core of our business. At LeaderGasket Technologies we call this approach Total FlangeCare.InnovationThe development of gaskets is a process that is always inmotion. At Leader Gasket Technologies we operate in theforefront of this field. Our engineering team utilizes the latest techniques to develop innovative gaskets, specificallydesigned to perform optimally in increasingly complicatedprocesses in various industries.GASKETSFLANGESAND BOLTSTIGHTNESSINSTALLATIONDESIGN &CALCULATIONGasket failure?A leaking flange connection is often called a “gasket failure”.Yet, in many cases simply replacing the gasket doesn’t solvethe problem. This is because there are many factors whichhave a direct and indirect impact on the performance of aflange connection. The gasket itself is a very important partof the equation, but it can only perform as intended when itis properly installed and maintained.Flange Integrity managementThis why we call a leaking flange connection an “integrityproblem”. Our approach to solving this problem is FlangeIntegrity Management. This is where we systematically identify all the contributing factors that cause the leak and establish the right approach to come up with a lasting solution.Four parametersSafety and sustainability are the highest concern in industrial gasketting. Creating and maintaining a leak free flangeconnections is of the utmost importance. At Leader Gaskettechnology we always look at the combination of the following four parameters: GasketFlanges and boltsAssemblyOperating conditionsMEETING THE HIGHEST STANDARD!Ø Training mechanics / engineers EN1591-4Ø Advising gasket selectionØ Inspection and recommendation flangeparametersØ Gasket testingØ Calculation bolt force, tightness and emissionØ Flange management programsØ LDARWORLD CLASS GASKET MANUFACTURER9

Sustainable Gasket SolutionsLeaks can cause the emission of gases and vapors in pressurized industrial equipment. Losing raw materials is notonly problematic because of costs. This loss also createsa multitude of risks and dangers. In the long term, certainchemicals may pose a risk to the health of workers. A leakof flammable substances increases the risk of fire and explosion. In addition, the emission of chemical substances isharmful to the environment.Emission reductionGaskets and pipe connections are the greatest risk to potential leakage points and emission. In large industrial installations there are many gaskets present and when thesegaskets are not reliable, total emission can soar. LeaderGasket Technologies is specialized in gaskets that reducefugitive emissions. Through education about the propergasket selection, proper calculations and installation advice, Leader can help any industry with emission reduction.10WORLD CLASS GASKET MANUFACTURERLEAKING IS DANGEROUSAND COSTLY!ØØØØØØØUnsafe situationsEmissionEnvironmental impactLoss of productionLoss of productCleaning costExtra maintenance

IndustriesChemicalsOEM industriesEnergyOil & GasFood & PharmaceuticalsPrimary industriesFuel cell industriesRefineriesMaritime sectorWORLD CLASS GASKET MANUFACTURER11

Certificates & TestsSummary of the tests and certificates for Leader Gasket Technologies products.Spiral Wound Gaskets –SRI TA-Luft EN13555 BAM Hot Blow Out test Fire Safe API 6FBKammprofiles TA-Luft EN13555 BAM Fire Safe API 6FBElastagraph Gaskets TA-Luft EN13555 BAM Hot Blow Out test Fire Safe API 6FB DVGWElastagraph Gasketswith inner eyelet TA-LuftCorrugated Gaskets CG EN13555Filled PTFE – Clipperlon 2100, 2110,2120, 2130 TA-Luft Blow Out test FDA EC1935/EU10/2011For a copy of the original and accurate certificate we refer to our website: www.leadergt.comDetermining the characteristic values of gasket Characteristic values according to EN 13555 Qsmax and Qsmin (EN 13555) PQR value (EN 13555) EG module (EN 13555) DIN 28090, DIN 28091 DIN 3535 DIN 52913 TA-Luft VD244012WORLD CLASS GASKET MANUFACTURER

SEMI - METALLIC GASKETSWORLD CLASS GASKET MANUFACTURER13

Leader Spiral Wound GasketsHIGH INTEGRITY SWG GASKETSThe spiral wound gasket (SWG) is without any doubt one ofthe most widely used metal/soft-material gaskets. The design is based on an existing concept which has proven itsexcellent properties over many years.The basic principle of the spiral wound gasket consists ofalternating layers of V-shaped metal coils and soft, nonmetallic filling material. The first and the last coils consistonly of metal in order to reinforce the spiral on the inner andouter diameters.This ‚sandwich‘ construction, in conjunction with the specialV-shape of the spiral metal band and the properties of thefilling material make the spiral wound gasket ideal for applications with high Temperature differences and associatedvoltage differences, joint relaxation and flange twists.Applications Piping (DIN/ANSI) TA-Luft In the event of Temperature fluctuations Tongue and groove connections Heat exchangers Equipment Steam boilers High pressuresPropertiesOuter ring Centring of the gasket Prevents blow-out Increase in mechanical strength Labelling Material: steel, stainless steel, non-ferrous metalsSURFACE PRESSURE LIMITSSTYLETEMP. Cmin. MPamax. 207030020070280SI/SRIPTFEfillerLatest version of productdatasheet available on www.leadergt.com14WORLD CLASS GASKET MANUFACTURERInner ring Prevention of turbulence Strengthening of the gasket Protection against contamination of the medium Indispensable for PTFE filler Required for vacuumSpirals 3.2 mm/4.5 mm/6.4 mm thickness Filler: Graphite, PTFE, Mica Metal band: in various grades Actual sealing function Forms: round or ovalPressure Max. 200 bar, depending on the installation and surfacepressureApprovals

STYLES OF LEADER SPIRAL WOUND GASKETSStyle S without inner and outer ringStyle SI with inner ringStyle SR with outer ringD1D2D3D4Style SRI with inner and outer ringMATERIALS - OVERVIEW*MATERIALDIN / ENTRADE NAMEAISI / UNSTEMPERATURE C1.4301X5CrNi18-10Stainless steel304 (S30400)-200 to 5501.4404X2CrNiMo17-12-2Stainless steel316L (S31603)-200 to 5501.4571X6CrNiMoTi17-12-2Stainless steel316Ti (S31635)-270 to 5501.4541X6CrNiTi18-10Stainless steel321 (S32100)-270 to 5501.0038St 37-2General structural steelA570 Gr.36 (S235JR)1.4876X10NiCrAITi32-20Incoloy 800 (Alloy 800)ASTMB409 (N08800)-110 to 9502.4617NiMo28Hastelloy B2 (Alloy B2)ASTMB333 (N10665)-200 to 4502.4819NiMo16Cr15WHastelloy C276 (Alloy C276)ASTMB575 (N10276)-200 to 4502.4816NiCr15FeInconel 600 (Alloy 600)ASTMB168 (N06600)-60 to 9002.4360NiCu30FeMonel 400 (Alloy 400)ASTMB127 (N04400)-60 to 4253.7035Ti 2Titanium Gr. 2ASTMB265 (R50400)-40 to 300Graphite 98%--Graphite 99.85%---200 to 450**PTFE---240 to 250MICA--0 to 800-40 to 450-200 to 450**Other materials available on request* the information listed here is not claimed to be exhaustive and serves only as a guide; despite careful content control we assume no liability orguarantee for the topicality, correctness and completeness of the information provided** (to 550 only after consulation)WORLD CLASS GASKET MANUFACTURER15

LeaderKAMKAMMPROFILE GASKETSThe use of kammprofile gaskets has increased enormouslyin recent decades – not only for the sealing of standardflanges, but also of equipment components, such as heatexchangers and containers.LeaderKAM kammprofile gaskets with soft material layersare characterised on the one hand by a very low minimumsurface pressure which is determined by the material of thesupport. On the other hand, the maximum permissible surface pressure is very high as this is determined by the valueof the metal carrier material.This gives the grooved gaskets with layers a very wide rangeof application. They are therefore almost universally applicable. The bolt force to be applied when using grooved gaskets is determined by the characteristic data of the screws.Applications Flanged pipes (DIN/ANSI) TA-Luft Grooved flanges Heat exchanger Equipment Boilers High pressurePropertiesMetal Core Thickness: 1,5-10 mm Stainless steel/steel in various grades Depending on the thickness of the layers, the carrier material contains the precisely defined comb-like groovesSoft material layer Thickness:0.5 mm or 1 mm Graphite(-200 to 450 C) PTFE(-240 to 250 C) Mica(0 to 800 C) Silver(-270 to 750 C)Pressure Max. 200 bar, depending on the installation and surfacepressureSURFACE PRESSURE LIMITSSTYLETEMP. Cmin. MPamax. MPaKV, KV9, KB9- Steel / Stainless steel 30020025120Latest version of productdatasheet available on www.leadergt.com16WORLD CLASS GASKET MANUFACTURERTypes (forms) Round, oval, rectangular With seam gaps according to drawingTotal thickness Standard: 4 or 5 mmApprovals

STYLES OF LEADERKAM KAMMPROFILE GASKETStyle KV without outer guide ringStyle KB convex without outer guide ringStyle KV9 with fixed outer guide ringStyle KB9 convex with fixed outer guide ringStyle KV9S with fixed outer guide ringand predetermined breaking pointStyle KB9S convex with turned outer guidering and predetermined breaking pointStyle KV9L with loose outer guide ringD1D2D3Style KB9L convex with loose outer guide ringMATERIALS - OVERVIEW*MATERIALDIN / ENTRADENAMEAISI / UNSTEMPERATURE C1.4301X5CrNi18-10Stainless Steel304 (S30400)-200 to 5501.4404X2CrNiMo17-12-2Stainless Steel316L (S31603)-200 to 5501.4571X6CrNiMoTi17-12-2Stainless Steel316Ti (S31635)-270 to 5501.4541X6CrNiTi18-10Stainless Steel321 (S32100)-270 to 5501.0038St 37-2General Structural SteelA570 Gr.36 (S235JR)1.4876X10NiCrAITi32-20Incoloy 800 (Alloy 800)ASTMB409 (N08800)-110 to 9502.4617NiMo28Hastelloy B2 (Alloy B2)ASTMB333 (N10665)-200 to 4502.4819NiMo16Cr15WHastelloy C276 (Alloy C276)ASTMB575 (N10276)-200 to 4502.4816NiCr15FeInconel 600 (Alloy 600)ASTMB168 (N06600)-60 to 9002.4360NiCu30FeMonel 400 (Alloy 400)ASTMB127 (N04400)-60 to 4253.7035Ti 2Titanium Gr. 2ASTMB265 (R50400)-40 to 300Graphite 98%--Graphite 99.85%---200 to 450**PTFE---240 to 250ePTFE---240 to 250Silver---270 to 750Mica--0 to 800-40 to 450-200 to 450**Other materials available on request* the information listed here is not claimed to be exhaustive and serves only as a guide; despite careful content control we assume no liability orguarantee for the topicality, correctness and completeness of the information provided** (to 550 only after consultation)WORLD CLASS GASKET MANUFACTURER17

Leader Elastagraph EMISSION REDUCTION GASKETSElastagraph gaskets feature a corrugated core made ofstainless steel in the carrier assembly, which is seamlesslycoated with flexible Graphite of different densities andthicknesses. This version provides much better sealcharacteristics in comparison to standard corrugated ringgaskets.Elastagraph ‘s corrugated form ensures a constantspringback against the flange surfaces. The reducedeffective seal area achieved benefits the bolt force wheninitial torque is applied, as the entire ring edge is notimmediately compressed.In contrast to conventional Graphite gaskets, the methodof production of Elastagraph creates a type of sealwithout a joint. The corrugate core is completely coatedwith Graphite. An additional Graphite area with a higherdensity is applied to the internal part of Elastagraph onboth sides. This creates a line pressure which significantlyincreases the sealing behaviour in comparison to classicalgaskets. The core is also made of stainless steel and canwithstand potential damage.Applications Flanged Pipes (DIN/ANSI) TA-Luft Vompensates for flange irregularities Emission reductionmin. MPamax. MPa202025030020150Elastagraph GraphiteFacingLatest version of productdatasheet available on www.leadergt.com18WORLD CLASS GASKET MANUFACTURERSoft material layer Thickness: 0,5 mm or 1 mm Graphite: (-200 to 450 C)Types Round Only for standard flanges IBC or RF Standard dimension up to DN 600 or 24 inches Special dimension as Elastagraph SGSURFACE PRESSURE LIMITSTEMP. CMetal Core Thickness: 0.6 mm Standard 1.4404 (316L) Other materials possiblePressure Max. 64 bar, depending on the installation and surfacepressureApprovalsSTYLEPropertiesSpecial Features High compressibility Good sealing behaviour at low bolt forces Good flexibility in uneven flange surfaces Good flexibility even on poor surfaces High fault tolerance in assembly Very good springback function Good mechanical properties with Temperature fluctuations Very good stability (PQR)Total thickness Standard: 1.6 mm or 3.2 mm

STYLE OF LEADER ELASTAGRAPH GASKETD1D2MATERIALS - OVERVIEW*MATERIALDIN / ENTRADENAMEAISI / UNS1.4301X5CrNi18-10Stainless Steel304 (S30400)TEMPERATURE C-200 to 5501.4404X2CrNiMo17-12-2Stainless Steel316L (S31603)-200 to 5501.4571X6CrNiMoTi17-12-2Stainless Steel316Ti (S31635)-270 to 5501.4541X6CrNiTi18-10Stainless Steel321 (S32100)-270 to 5501.0038St 37-2General Structural SteelA570 Gr.36 (S235JR)-40 to 4501.4876X10NiCrAITi32-20Incoloy 800 (Alloy 800)ASTMB409 (N08800)-110 to 9502.4617NiMo28Hastelloy B2 (Alloy B2)ASTMB333 (N10665)-200 to 4502.4819NiMo16Cr15WHastelloy C276 (Alloy C276)ASTMB575 (N10276)-200 to 4502.4816NiCr15FeInconel 600 (Alloy 600)ASTMB168 (N06600)-60 to 9002.4360NiCu30FeMonel 400 (Alloy 400)ASTMB127 (N04400)-60 to 4253.7035Ti 2Titan Gr. 2ASTMB265 (R50400)Graphite 98%---200 to 450**-40 to 300Graphite 99.85%---200 to 450**Other materials available on requestthe information listed here is not claimed to be exhaustive and serves only as a guide; despite careful content control we assume no liability orguarantee for the topicality, correctness and completeness of the information provided** (to 550 only after consultation)*WORLD CLASS GASKET MANUFACTURER19

Leader Elastagraph SGEMISSION REDUCTION GASKETSElastagraph SG consists of a corrugated metal carrierwhich is coated with Graphite on both sides.The corrugated form of Elastagraph SG guarantees a verygood flexibility against the flange surfaces. Applying theGraphite layer to the carrier‘s grooves in the manufacturingprocess improves the bolt force of the initial torque, as theentire ring edge is not immediately compressed.This creates a line pressure which significantly increasesthe sealing behaviour in comparison to classical gaskets.The core is also made of stainless steel and can withstandpotential damage.Applications Pipes (DIN / ANSI / Special Dimensions) TA-Luft Heat exchanger Equipment Boilers Compensates for flange irregularitiesPropertiesMetal Core Thickness: 0.6 mm Standard 1.4404 (316L) Other materials possibleSoft material layer Thickness: 0.5 mm, 0.8 mm, 1 mm Graphite: (-200 to 450 C)ApprovalsPressure Max. 64 bar, depending on the installation and surfacepressureSURFACE PRESSURE LIMITSSTYLETEMP. Cmin. MPamax. MPa202025030020150Elastagraph -SGGraphiteFacingLatest version of productdatasheet available on www.leadergt.comTypes (forms) Round, square, oval With seam gaps according to drawingSpecial Features high compressibility good sealing characteristics at low bolt load good adaptability to rough or uneven flange surfaces Good adaptability even with poor surfaces Very high fault tolerance in assembly and operation Very good recovery Good mechanical properties at high temperature Manufactured to special dimensions on requestTotal thickness Standard: approx. 2.5 mm, 3.0 mm or 3.5 mm Other thicknesses available on request20WORLD CLASS GASKET MANUFACTURER

STYLES OF LEADER ELASTAGRAPH SG GASKETD1D2D3MATERIALS - OVERVIEW*MATERIALDIN / ENTRADENAMEAISI / UNSTEMPERATURE C1.4301X5CrNi18-10Stainless Steel304 (S30400)-200 to 5501.4404X2CrNiMo17-12-2Stainless Steel316L (S31603)-200 to 5501.4571X6CrNiMoTi17-12-2Stainless Steel316Ti (S31635)-270 to 5501.4541X6CrNiTi18-10Stainless Steel321 (S32100)-270 to 5501.0038St 37-2General Structural SteelA570 Gr.36 (S235JR)1.4876X10NiCrAITi32-20Incoloy 800 (Alloy 800)ASTMB409 (N08800)-110 to 9502.4617NiMo28Hastelloy B2 (Alloy B2)ASTMB333 (N10665)-200 to 4502.4819NiMo16Cr15WHastelloy C276 (Alloy C276)ASTMB575 (N10276)-200 to 4502.4816NiCr15FeInconel 600 (Alloy 600)ASTMB168 (N06600)-60 to 9002.4360NiCu30FeMonel 400 (Alloy 400)ASTMB127 (N04400)-60 to 4253.7035Ti 2-40 to 450Titan Gr. 2ASTMB265 (R50400)Graphite 98%---200 to 450**-40 to 300Graphite 99.85%---200 to 450**Other materials available on request* the information listed here is not claimed to be exhaustive and serves only as a guide; despite careful content control we assume no liability orguarantee for the topicality, correctness and completeness of the information provided** (to 550 only after consultation)WORLD CLASS GASKET MANUFACTURER21

Leader Corrugated GasketsThese gaskets are used in soft and uneven flange connectionsto seal against hot gaseous media. The base plate of approx.0.5 mm thickness is mostly made of stainless steel or softiron. The overall height of the corrugationis approx. 1.2 - 1.5 mm. The layer is made of Graphite orPTFE (ePTFE).The total thickness of a standard pipe gasket is approximately3.0 mm with a 0.8-mm layer on both sides. Other layerthicknesses, such as 0.5 mm and 1 mm, are also possible.The gaskets can be manufactured in all common shapes anddimensions.Applications Pipes (DIN/ANSI) TA-Luft (Technical Instructions on Air Quality Control) Grooved flanges Heat exchanger Equipment Boilers Compensation for unevennessApprovalsSURFACE PRESSURE LIMITSSTYLETEMP. Cmin. MPamax. MPaCG4, CG41-Stainless Steel carrier / 020025-Latest version of productdatasheet available on www.leadergt.com22WORLD CLASS GASKET MANUFACTURERPropertiesMetal Core Thickness: 0,5 mm, corrugationst ca. 1,2 - 1,5 mm Pitch diameter 3 - 4 mm Stainless Steel /Steel in various gradesSoft material layer Thickness: 0.5, 0.8 and 1 mm layers Graphite(-200 to 450 C) PTFE(-240 to 250 C)Pressure Max. 64 bar, depending on the installationand surface pressureTypes (forms) Round, oval, rectangular With seam gaps according to drawingSpecial Features Very good flexibility Blow-out certifiedTotal thickness 2.5 mm, 3.0 mm or 3.5 mm Other thicknesses are available on request

STYLES OF LEADER CORRUGATED GASKETSCG4CG4Style CG4 fully coatedCG41Style CG4 with internal flangesD1D2D3Style CG41 partially coatedMATERIALS - OVERVIEW*MATERIALSDIN / ENTRADENAMEAISI / UNS1.4301X5CrNi18-10Stainless Steel304 (S30400)TEMPERATURE C-200 to 5501.4404X2CrNiMo17-12-2Stainless Steel316L (S31603)-200 to 5501.4571X6CrNiMoTi17-12-2Stainless Steel316Ti (S31635)-270 to 5501.4541X6CrNiTi18-10Stainless Steel321 (S32100)-270 to 5501.0038St 37-2General Structural SteelA570 Gr.36 (S235JR)-40 to 4501.4876X10NiCrAITi32-20Incoloy 800 (Alloy 800)ASTMB409 (N08800)-110 to 9502.4617NiMo28Hastelloy B2 (Alloy B2)ASTMB333 (N10665)-200 to 4502.4819NiMo16Cr15WHastelloy C276 (Alloy C276)ASTMB575 (N10276)-200 to 4502.4816NiCr15FeInconel 600 (Alloy 600)ASTMB168 (N06600)-60 to 9002.4360NiCu30FeMonel 400 (Alloy 400)ASTMB127 (N04400)-60 to 4253.7035Ti 2Titanium Gr. 2ASTMB265 (R50400)-40 to 300Graphite 98%---200 to 450**Graphite 99.85%---200 to 450**PTFE---240 to 250ePTFE---240 to 250Other materials available on request* the information listed here is not claimed to be exhaustive and serves only as a guide; despite careful content control we assume no liability orguarantee for the topicality, correctness and completeness of the information provided** (to 550 only after consultation)WORLD CLASS GASKET MANUFACTURER23

METALLIC GASKETS24WORLD CLASS GASKET MANUFACTURER

Leader RTJRING TYPE JOINT GASKETSLeader RTJ gaskets are solid, full metal gaskets witha special profile, for use in special flanges. Ring JointGaskets (RTJ) are designed for use under high pressures and Temperatures. They are used primarily in the(petro)chemical industry.Dimensions and profiles are defined in the standards API6A, ASME B 16.20 and ISO 7483.The contact surfaces between RTJ gaskets and flanges arerelatively small so that a very high surface pressure can berealised. This is necessary to push the sealing material intothe uneven areas of the flange. In order to avoid damage tothe flanges, it is important that the sealing material is softerthan the material of the flanges. For this reason, the API 6Aspecifies maximum values for the hardness of different materials for RTJ seals.Applications Piping (RTJ) Very high pressures Refinery Gas Industry Petrochemicals High pressure valves Gas compressorsPropertiesMetal Various steels and stainless steels in accordancewith material tableStyle Oval Octogonal RX BXSURFACE PRESSURE LIMITSSTYLETEMP. Cmin. MPamax. t ironStainlesssteelPressure Max. 400 bar, depending on the installationand surface pressureTypes In accordance with API 6A, ASME B16.20 Special dimensionLatest version of productdatasheet available on www.leadergt.comWORLD CLASS GASKET MANUFACTURER25

STYLES OF LEADER RTJ GASKETOVALOCTOGONALOval StyleOctagonal StyleRX StyleBX StyleMATERIALS - OVERVIEW*DIN / ENDESIGNATIONMATERIALAISI ASTM UNSSoft Iron--X5CrNi18-101.4301304 (S30400)12CrMo19-5X2CrNi19-11X5CrNiMo 17-12-2X2CrNiMo 17-12-2X6CrNiMoTi17-12-2X6CrNiTi 18-10X6CrNiNb 18-10X15CrNiSi 282.48161.48762.48582.46172.4819A182-F5 (S50100)304 L (S30403)316 (S3

2 WORLD CLASS GASKET MANUFACTURER Content Leader Gasket Technologies: World Class Gasket Manufacturer 4 Semi-Metallic gaskets 13 Leader Spiral Wound gaskets 14 LeaderKAM kammprofile gaskets 16 Leader Elastagraph 18 Leader Elastagraph -SG 20 Leader Corrug

Related Documents:

Automotive Powertrain Assembly Analysis with Abaqus Overview Introduction Gasket Element Formulations Gasket Element Library Defining Gasket Element Geometry Gasket Element Behavior Using Gasket Elements in a Model Application: Coolant Manifold Cover Gasket Application: Transmission Pan Gasket Application: Engine Bore Distortion Gasket Element Output Variables Practical Tips for Gasket Usage .

# 5550 valve body cover gasket duraprene 01- 1 5550.gas01 5550 gasket vbody upper (volvo) 1 5550.gas03 5550 gasket vbody lower (volvo) 1 5550.gas04 5550.valve body gasket 1 5550.gas05 5550 valve body gasket 1 5550.gas06 5550 valve body gasket 1 5550.gas07 5550 valve body gasket 1 5550.g

Compression Gasket seal Flange gasket Frame Frame gasket Screw Door Door thickness Frame Gasket Deep offset cam 6.4 (.25) Compression Lockwashers (2) Jam nuts (2) Straight cam Offset cam reversed Deep offset cam reversed Grip range Flange gasket Frame Door Gasket Cam Grip (Measured with gasket compressed) For gasketed doors: ACTUAL SIZE

KAMMPROFILE GASKET The Kammprofile gasket Flexpro has the compressibility of a sheet gasket for low sealing stress, along with the bolt tightness of a spiral wound gasket—plus the handling ease of a solid metal gasket and its resistance to buckling. This gasket f

close tolerances to provide the proper gasket compression. Unlike the bonnet, the seat ring does not bottom in the body, allowing this small clearance to compensate for manufac-turing tolerances and thermal expansion. Figure 9: Body Gasket Unbalanced Trim Figure 10: Body Gasket Balance trim Seat Ring Gasket Bonnet Gasket Bonnet Seat Ring Gasket .

III. GASKET MATERIAL Wide varieties of materials are used in the manufacturing of gaskets. This section is aimed at providing a brief overview of the common elastomeric materials and selection of proper material for water header gasket. Gasket can be classified on the basis of material as follows: · Metallic gasket · Nonmetallic gasket

in the gasket seating surfaces. 2. Sufficient forces must be available to maintain a residual stress on the gasket under operating conditions to ensure that the gasket will be in intimate contact with the gasket seating surfaces to prevent blow-by or leakage. 3. The selection of the gasket material must be such that it will withstand the

American Revolution in 1788, when he and his contemporaries were still riding the wave of patriotism emanating from their fresh victory over the British Empire. These histories, marked by American prominence on a global scale, were written into the early 20th century as American patriotism was reinforced by further victory in the War of 1812 and by western expansion. By the latter point, they .