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Headquarters & Manufacturing4200 Holland Boulevard, Chesapeake, VA 23323Fax: 1.757.485.7490 1.951.340.4108 1.630.752.0208 1.502.969.0380 1.540.213.2222SM Cyclo de Mexico, S.A. de C.V.MonterreyGuadalajaraCiudad de México 52.81.8144.5130 52.33.3675.4323 52.55.2282.8700 52.81.8144.5130 ext. 3109 52.33.3675.4418 52.55.2282.8700SM Cyclo of Canada, Ltd.Toronto, ONVancouver, BC 1.905.469.1050 1.604.525.5403 1.905.469.1055 1.604.525.0879SM Cyclo Colombia, S.A.S.Bogotá 57.1.300.0673 57.1.300.0673 ext. 105Sumitomo Indústrias Pesadas do Brasil Ltda.São Paulo 55.11.4403.9292 55.11.4403.9292SM Cyclo de Chile Ltda.SantiagoAntofagastaConcepción 56.2.2892.7000 56.5.5256.1611 56.41.246.9806 56.2.2892.7001 56.5.5256.1616 56.41.246.9171SM Cyclo de Guatemala Ensambladora, Ltda.Guatemala 502.6648.0500 502.6648.9171SM Cyclo de Argentina, SABuenos Aires 54.3327.45.4095 54.3327.45.4099World HeadquartersJapanSumitomo Heavy Industries, Ltd.Power Transmission & Controls GroupThinkPark Tower, 1-1, Osaki 2-chome,Shinagawa-ku, Tokyo 141-6025 JapanTel: 81-367-37-2511 Fax: 81-368-66-5160www.sumitomodrive.comE-mail: customercare@suminet.comCatalog 07.401.90.001 2016 Sumitomo Machinery Corporation of America Printed in USAPremium Efficient Motor EditionPhone: 1.757.485.3355 1.951.340.4100 1.630.752.0200 1.502.969.0378 1.540.213.2442CYCLO HBB helical Buddybox Sumitomo Machinery Corp. of AmericaChesapeake, VACorona, CAGlendale Heights, ILLouisville, KYVerona, VAofcCYCLO HBBHELICAL BUDDYBOX GearmotorPremium Efficient Motor EditionCatalog 07.401.90.001

Cyclo HBBHelical Buddybox EP.NA MotorsEnhanced Performance (EP.NA) integral motors represent exceptional value to customers. To maximize theperformance of the motors, a host of advanced features has been developed providingtangibleInsulation FullLoad Life benefits(In Hours) to the users.For applications ranging from robotics to bulk material handling.120,000Sumitomo offers a comprehensive lineup of premier power transmission products to keep customers' operations performing attheir best. This includes the broadest range of the most reliable and highest quality speed reducers, gearmotors and large industrialgearboxes available in the industry.Our Premium Efficient Motors feature lower temperature rise androbust class “F” insulation. The combination of those attributesyield reduced motor operating temperatures that exponentiallyincrease the thermal life of the insulation. In order to match thelonger insulation life, deep groove ball bearings have beenincorporated to further extend the life of our products.Insulation Full Load Life (In Hours)Insulation Full Load Life (In Hours)012345 6Months789 10 11 12Inverter dutyTypical Motor(Class F Insulation/Class F Rise)Typical Motor(Class F Insulation/Class F Rise)Typical Motor(Class F Insulation/Class B Rise)EP.NA Motor Motor TypeTypical Motor(Class F Insulation/(Class F Insulation/EP.NA Temp. Rise)Class B Rise)Motor TypeTotal OperationalTotal OperationalSavingsSavings 090%EP.NA Motor(Class F Insulation/EP.NA Temp. Rise) 2,25085%All of the motors feature corona resistant magnet wire thatresists 80%the voltage spikes that are inherent to the widely1 inverters1.52and extends35insulation7.510 Inverter15applied IGBTlife.HPduty brake motors are also available. The non-brake motorsare suitable for a 10:1 turndown. The advanced fan designhelps to keep the motor running cool at lower input speeds. 2,250 1,500Eco 1,500friendly 750Optimized GeometryPremium efficiency, mandated by the DOE (Department of Energy, 750 0USA), shrinks the carbon footprint by delivering more torque at the1 2 3 4 5 6 7 8 9 10 11 12same level of energy consumption.Months Higher starting torques may 0allow smaller motorstobeselected for some applications.1 2 3 4 5 6 7 8 9 10 11 12Increasing motor size is one of several techniques to reducelosses and achieve premium efficiency. Sumitomo optimizedits existing external envelope while still accommodating a largemotor core. The result is a compact premium efficient motor.Months95%EfficiencyEfficiency88.58858,850IB P1 Series71 - 1,354 lb in(8 - 153 N m )Servo 6000142 - 4,425 lb in (16 - 500 N m )88,5078,850,7461,318 - 45,492 lb in(149 - 5,140 N m)Fine Cyclo 55 - 603,000 lb in (6.2 - 68,130 N m)Hyponic 44 - 13,100 lb in (5 - 1,480 N m)Cyclo BBB 5 Series1,088 - 45,450 lb in(123 - 5,140 N m)Cyclo BBB 4 Series1,088 - 159,983 lb in (123 - 17,400 N m)Cyclo HBB1,080 - 75,800 lb in (122 - 8,564 N m )Helical Shaft Mount3,900 - 388,884 lb in (440 - 43,938 N m)23,012 - 4,885,614 lb in (2,600 - 552,000 N m)Paramax 9000Hansen P4 Single-Stage40,000 - 1,504,00 lb in (4,519 - 170,000 N m)Hansen P4 Multi-Stage46,000 - 9,735,825 lb in (5,200 - 1,100,000 N m)105,000 - 7,250,000 lb in(11,863 - 819,000 N m)122,000 - 889,000 lb in(13,784 - 100,445 N m)Hansen P4 VerticalHansen P4 UniMinerDP1000: 40,713 - 6,515,000 lb in (4,600 - 736,000 N m)Mill Drives: 7,806,362 - 42,625,212 lb in (882,000 - 4,816,000 N m)Seisa DrivesTorque (N m)885,0751101001,00010,000100,0001,000,000Product Configurator: www.sumitomodrive.com/ConfiguratorSumitomo Drive Technologies’ online product Configurator streamlines theselection process, enabling you to build our power transmission products foryour specific application.Premium EfficiencyStandard Efficiency95%90%8.85Inline Cyclo 6000 750Standard Efficiency40,00080,00040,0000 1,500Large Industrial80,000120,000 2,250The assumptions for the study are as follows:9.8 cents of a dollar per kWh 8600 operating hours annually A 7.5 kilowatt95%motor (10HP) IE3 motor costing 25% more than the IE1 motor IE3 premiumPremiumEfficiencyefficiency motor being2.8% moreefficient than the IE1 standard efficiency motorEfficiencyLife in HoursLife in Hours120,000Torque (lbs in)Precision /Motion ControlExceptionally long lifeTypical MotorEP.NA MotorTypical MotorThe premium (ClassefficiencydesignisFcost-effectiveF Insulation/(ClassInsulation/(Class FinInsulation/EP.NAconsumptionTemp. Rise)Class B Rise)F Rise)reducing energythroughouttheClassfullTypespeed range, resulting in Motora lowertotal lifecycle cost.Right AngleTo simplify transactions throughout the continent, NorthAmerican version (.NA) features standard multiple listingsincluding DOE, UL and CSA, along with CE marking. Otherversions are available for premium performance withEuropean 50 Hz voltages.Cost-effective0Total Operational SavingsAll in one40,000OffsetParallelLife in Hours80,000Premium EfficiencyStandard 101580%www.sumitomodrive.comConfigure yourSumitomo Drive Technologiesproducts today ive.comScan with a QR codereader to login!

GearmotorsTable of Contents1. General Information2. GearmotorsHow to Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2Configure a Model Number (Nomenclature). . . . . . . . 2.4AGMA Load Classifications . . . . . . . . . . . . . . . . . . . . . . . . 2.6Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.81HP - 40 HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.263. Options4. Technical InformationAvailable Bore Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2Exact Ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4Special Load Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 4.16Taper-Grip Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.19Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.22Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.24Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.28Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.30Standard Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.39Brakemotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.43Brakemotor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.45Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.51

Cyclo HBBHelical Buddybox Flexible configurationsPatented universalhousing design Shaft Options:hollow Mounting Options:flangefaceDouble output sealsprevent lubricantleaks and protectfrom contaminationPatented keyless, steelTaper-Grip bushingallows for quick and easymounting and removal.Installs from either sideUtilizes all Cyclo input modifications:C-Face input, integralgearmotor, brakemotoror servomotorCyclo input provideshigh overload capacity,exceptional reliability andlong service lifeCyclo Quality and Reliability,Shaft Mount DesignHigh performance steel gearing componentsdeliver 85-90% efficiency1.2 General InformationCyclo HBB

Parallel Shaft Helical Gearboxwith Cyclo Reducer InputProduct DescriptionSumitomo’s Cyclo Helical Buddybox (Cyclo HBB) speed reducersand gearmotors provide innovative shaft mounted drive solutions for demanding services. The Cyclo HBB combines thequiet, efficient and reliable performance of the Cyclo technologyinput with the rugged helical gear output. The modular designprovides a compact, efficient product and the most flexible rangeof output speed and torque combinations available. Sumitomo’spatented Taper Grip bushing system enhances the Cyclo HBBvalue by offering a simple shaft-mounting device that providesself-aligning, backlash-free torque transmission to the drivenshaft. The Cyclo HBB design is flexible and easily adapts to CEMAScrew Conveyor Drive applications with a modular conversion kit.Features & Benefits Cycloidal speed reduction technology Quiet, efficient and reliable operation with high torquedensity and compact size Modular design Interchangeable cast iron housings in foot, flanged or facemount configurations Double output seals Virtually leak-free operation and optimal protection fromlubrication contamination Taper Grip Bushing Simple, steel, keyless shaft mounting system resists frettingand eases unit installation and removal from driven shaft CEMA Screw Conveyor Drive option Quick and simple conversion for Cyclo HBB units to fitCEMA standard dimensionsSpecificationsRatios:Torque Capacity:HP:Mounting:Options:Motor Standards:Keyless, steel Taper-Grip bushingmakes mounting of hollow shaft unitseasy and economicalThe Sumitomo Taper-Grip bushing is a keyless, torque transmission deviceintegrated into the shaft mounted, offset parallel Cyclo HBB reducer andgearmotor product lines.The unique, patented design has a number of benefits : Easy mounting and removal of the unit to and from the driven shaft Standard bore sizes require no shaft preparation such as a keyway,undercut, or keeper plate Backlash free torque transmission Works with standard shafting, no special tolerances required Automatic shaft center alignment Resistant to fretting and corrosion Multiple stock bore sizes for quick delivery.11:1 up to 26,000:1 and greaterUp to 75,800 in. lbs.1/8 to 40Hollow Shaft, Flange, FaceIntegral Motor, C-FaceNEMA, IEC, JIS, UL, CSA, CEApplications Material Handling Conveyors Baggage Handling Shredders Belt Filter Press Mixer/BlenderCyclo HBB Rolling Mill Table Screw Conveyors Elevators Hoist Drives Climber Screens Food ProcessingGeneral Information 1.3

Cyclo HBBProduct Range (Standard Motor and Reducer Combinations)Reduction Ratios 11 - 417Motor Power HP (kW)Input TypeNominal RatioActual RatioActual50 HzOutput60 HzRPM1/8 (0.1)1/4 (0.2)1/3 (0.25)1/2 (0.4)3/4 (0.55)1 (0.75)1.5 (1.1)2 (1.5)3 (2.2)5 (3.7)7.5 (5.5)10 (7.5)15 (11)20 (15)25 (18.5)30 (22)40 (30)Combinations with 1450 and 1750 RPM llllllllllllllllllllllllllllllllllll* Refer to the table shown at the bottom of this pageReduction Rations 364 - 10658CycloMotor Power HP (kW)Input TypeNominal RatioActual RatioActual50 HzOutput60 HzRPM1/8 (0.1)1/4 (0.2)1/3 (0.25)1/2 (0.4)3/4 (0.55)1 (0.75)1.5 (1.1)2 (1.5)3 (2.2)5 (3.7)7.5 (5.5)Combinations with 1450 and 1750 RPM llllllllll Standard efficiency motorl Premium efficiency or IE3 motor* Planetary Actual Ratio1.4 General InformationUnit SizeNominal RatioActual 17.5010.8517.7710.8617.68Actual RPM50 Hz13886.313884.613382.913481.613382.060 Hz16710416710216110016198.516199.0Cyclo HBB

Cyclo HBBFAQsHow do I select a Cyclo HBB reducer or gearmotor?Selection is based on the actual horsepower and/or torque requirements at the output shaft. TheCyclo HBB speed reducer has particularly high efficiencies over a wide range of reduction ratios, whichfrequently permits the use of reduced input power requirements (smaller HP motor) without sacrificingoutput shaft torque. The selection procedures in this catalog, will guide you in choosing the most efficient reducer for your application.What information do I need to get started in the selection process?To select the proper reducer for your application, you will need to know:· Application: type of driven machine· Hours of operation per day· Motor horsepower (HP) and speed (RPM)· Loading Conditions· Mounting PositionIf there are any special environmental factors or operation requirements, they must also be noted. Thisinformation will be important in determining the Service Factor of your application.Common ConfigurationsSingle ReductionGearmotorWhat are service factors and how are they used?In general, reducers and gearmotors are rated for specific conditions and operating requirements of theapplication by the use of AGMA-defined Service Factors. There are three AGMA load classifications forgearmotors: I, II, and III (pages 3.6 - 3.7). The Service Factors are used in the productselection process to adjust for the specific conditions and operating requirements of your application.What do I do if my application has particularly severe operating conditions?The standard ratings for Cyclo HBB are based on 10-hour daily service under conditions of uniformloads (equivalent to AGMA service factor 1.0). By following the product selection process, you willdetermine and apply the Service Factors to compensate for severe operating conditions.Single Reduction Reducer withC-Face AdapterHow can I be sure that the reducer can withstand periodic excessive overloads?Cyclo HBB speed reducers provide 300% momentary intermittent shock loads capacity.For applications with shock loads greater than 300%, consult an SMA Application Engineer.What are the standard input speeds?In general terms, the speeds are 1750 and 1165 RPM at 60Hz, and 1450 and 980 RPM at 50Hz. Theselection tables in this catalog are based on 1750 RPM. When other input speeds are used, the horsepower and torque ratings will vary.What are the thermal limitations of the Cyclo HBB?The Cyclo speed reducer, by virtue of its smooth, almost frictionless operation (unlike traditionalhelical gears), has a thermal rating that far exceeds its mechanical capacity and all but eliminates theconventional limitations due to heat.Why is a Taper-Grip bushing used? What is its material?The Taper-Grip bushing is integral to the Cyclo HBB and provides for easy mounting and removalto and from the shaft of the driven machine. Because it requires no keyway, the shaft isn’t weakenedand maximum torque is transmitted. With the added strength of steel, the Taper-Grip bushing can beused in reversing and/or high start-up applications. The steel Taper-Grip bushing can be used on allTaper-Grip products.What kind of torque arm do you supply? At what position should it be mounted?The standard torque arm assembly is shown in the gearmotor dimensions, pages 2.52 - 2.63. Thetorque arm should be mounted at 90 degrees to a line from the point of attachment to the reducer andthe center of the output bore with plus or minus 15 degrees variance. It should always be mounted intension, not compression. T-type and flange-mount (banjo) torque arms are also offered as options.Cyclo HBBDouble Reduction, C-FaceReducer with Torque ArmC-Face Reducer with ScrewConveyor AdapterGeneral Information 1.5

Cyclo HBBEnhanced Performance (EP) Motors FAQsWhat efficiency level are these Enhanced Performance (EP) motors?The EP motor is a Premium efficiency class, or International Efficiency 3 (IE3) design.What standards do these motors meet?This motor line is compliant with the Energy Policy and Conservation Act (EPAct), as recently amended by the Departmentof Energy with a new ruling. The DOE expands the scope of covered motor products to include previously exempt motors,such as gearmotors and brakemotors. Compliance to the new ruling starts on June 1, 2016.These Sumitomo motors met the efficiency levels promoted by the Consortium for Energy Efficiency (CEE) and exceed theCanadian efficiency levels specified by NRCan.The IE3 efficiency ratings conform to both the IEC Standard 60034-30:2009 and eco-design directive 2005/32/EC.Will these motors work with inverters?All current SMA motors feature corona resistant magnet wire that extends the life of the insulation and enables the motorsto resist the voltage spikes common with IGBT variable frequency drives.What agency listings apply?All motors in this product line are UL recognized, CSA certified and CE marked.Can the EP motors be nameplated to operate at 50 hertz?The EP.NA motor can be nameplated and will operate at 50 hertz, but depending on the export destination, it may not meetthat country’s energy efficiency requirements. For areas requiring IE3 performance at 50 hertz, like Asia and Europe, other 50hertz specific versions of the EP motors can be provided.Is the selection procedure the same as previous gearmotors?Similar, the difference is restricted to applications with a large number of across the line starts and stops. Because the EPmotors have more inertia and higher inrush current than previous integral motors, a supplemental service factor is appliedto these applications using EP motors.Are the brakes the same?The brakes are the same direct acting, fast response types used previously. They are a new larger model that has beenredesigned to match the new motor profiles. Because the EP motor inertia is significantly higher, it may be necessary toadjust external trigger points or limit switches. Since the brake assembly shapes are different, old and new parts are notinterchangeable.What is the standard insulation system?The EP motors continue with the Class F system, which limits the temperature rise to a Class B rise, where it bounds theallowable temperature rise to 80 C. It utilizes an insulation system capable of handling a 105 C rise to significantly extendinsulation life.Are EP motors interchangeable with old AF-motors?The new EP motors without brake have the same 10:1 constant torque speed range as the AF-motor. Motors aredimensionally and performance-wise different so VFD re-programming will be required. For EP brakemotor with use onVFDs, the applicable speed range may be limited. Please consult the factory for options for EP brakemotors.Will old motors continue to be available?EP motors will eventually replace the older motors. Older motors do not meet the federally mandated efficiencyrequirements that go into effect on June 1, 2016. Non-compliant motors after that date cannot be manufactured orimported into the United States.Should I be concerned if I am replacing an older motor with the new EP motor?For most applications, the use of the new EP motor will result in a more efficient, cooler-running and energy-saving motor.However, for applications with certain performance constraints, you may need to review the impact of the following:- larger dimension and weight- larger moment of inertia- higher starting current and torque.1.6 General InformationCyclo HBB

Cyclo HBBStandard SpecificationsCapacity Range:3 Phase Integral MotorEP.NA MotorPower Supply:Standard SpecificationsStandard Specifications with Built-In Brake1 75HP (0.75 55 kW), 4PMotor Power:230/460V, 60Hz, 3Phase575V, 60Hz, 3Phase1 40HP (0.75 30 kW), 4P, FB BrakeBrake Power:1 15HP (0.75 11kW): 230/460V, 60Hz, 1Ph575V, 60Hz, 1Ph20 40HP (15 30kW): 200 240V, 60Hz, 1Ph380 480V 60Hz, 1Ph575V, 60Hz, 1PhMotor StandardEfficiencyProtectionNEMAPremium Efficiency (IE3), DOE CC305B, NRCANIP55CertificationConduit BoxInverter OperationCE Mark, UL Recognition, CSA ApprovalDiecast Aluminum, NPT Conduit Thread10:1 Constant Torque Speed RangeInsulation Meets NEMA MG1, Part 31CE Mark, UL Recognition, CSA ApprovalDiecast Aluminum, NPT Conduit Thread4:1 Constant Torque Speed Range or better.Insulation Meets NEMA MG1, Part 31Capacity Range:0.75 55 kW (1 75HP), 4P0.75 30 kW (1 40HP), 4P, FB BrakePower Supply:Motor Power:0.75 4kW (1 6HP): 220/380V, 50Hz, 3Phase230/400V, 50Hz, 3Phase240/415V, 50Hz, 3Phase5.5 55kW (1 75HP): 380V, 50Hz, 3Phase400V, 50Hz, 3Phase415V, 50Hz, 3PhaseIECIE3IP55CE Mark, (UL Recognition Pending)Diecast Aluminum, Metric Conduit Thread5:1 Constant Torque Speed Range or betterInsulation Meets NEMA MG1, Part 31Brake Power:0.75 4kW (1 6HP): 220 380V, 50Hz, 1Ph5.5 30kW (1 40HP): 380 415V, 50Hz, 1Ph37 45kW (50 60HP): 200 220V, 50Hz, 1PhEnclosureTotally Enclosed Fan Cooled TypeTotally Enclosed Fan Cooled TypeMotor TypeInduction Motor, Squirel Cage RotorInduction Motor, Squirel Cage RotorFrame Material1 20HP (0.75 15kW), 4P: diecast Al1 20HP (0.75 15kW), 4P: diecast Al25HP 75HP (18.5 55kW), 4P: cast iron25HP 60HP (18.5 45kW), 4P: cast ironBearingsDeep Groove, Ball Bearing, CM ClearanceDeep Groove, Ball Bearing, CM ClearanceInsulationClass FMotor: Class FNEMAPremium Efficiency (IE3), DOE CC305B, NRCANIP55 (1 15HP)IP54 (20 40HP)AmbientConditionsHBB Reducer3 Phase IntegralMotor - Common3 Phase Integral MotorIE3 CE Motor37 45 kW (50 60HP), 4P, ESB BrakeMotor StandardEfficiencyProtectionCertificationConduit BoxInverter OperationIECIE3IP44CE Mark, (UL Recognition Pending)Diecast Aluminum, Metric Conduit Thread3:1 Constant Torque Speed Range or better.Insulation Meets NEMA MG1, Part 31Brake: Class FTime RatingContinuousReductionCombination of Cyclo or Planetary input and helical gear outputLubricationCyclo portion is grease or oil, planetary and helical portions are oil lubricated.SealsNitrile material, dual lipped, tandem output sealsMaterialRugged cast iron housings in all sizesPaint ColorBlue, Munsell color number 6.5PB 3.6/8.2Bearings"Deep groove ball bearings on geared output; ball bearings on Cyclo/Planetary input.Output tapered roller bearings optional."Installation LocationIndoor (Minimal dust and humidity)Ambient Temperature14 104 F (-10 40 C)Ambient HumidityUnder 85%ElevationUnder 3300 feet (1000 meters)AtmosphereWell ventilated location, free of corrosive gases, explosive gases, vapors, and dustCyclo HBBContinuousGeneral Information 1.7

Cyclo HBBMounting PositionsPlease see the Appendix (Section 5) for additional mounting configurations.Y1Y2Y3Y4Y5Y6Cyclo HBBGeneral Information 1.8

Cyclo 6000 IB P1 Series Seisa Drives Large Industrial Offset Parallel Right Angle Inline . Sumitomo’s Cyclo Helical Buddybox (Cyclo HBB) speed reducers and gearmotors provide innovative shaft mounted drive solu-tions for demandi

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