Rexroth IndraMotion Edition 04 MLC 12VRS System Overview

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Electric Drivesand ControlsHydraulicsLinear Motion andAssembly TechnologiesRexroth IndraMotionMLC 12VRSSystem OverviewProject Planning ManualPneumaticsServiceR911333860Edition 04

Bosch Rexroth AGTitleDOK-MLC***-SYSTEM**V12-PR04-EN-PRexroth IndraMotion MLC 12VRS System OverviewRexroth IndraMotionMLC 12VRSSystem OverviewType of DocumentationDocument TypecodeInternal File ReferencePurpose of DocumentationRecord of RevisionCopyrightProject Planning ecb870e0a6846a001b927ad-4-en-US-3This documentation provides an overview on the hardware/software compo‐nents of the automation system IndraMotion MLC in the mentioned version. Ithelps assembling a system.EditionRelease DateNotesEdition 0105.2011First edition for 12VRSEdition 0208.2011Supplemented withchapter 11.5"IndraControl VEP 30.4 /40.4 / 50.4 – EmbeddedPC-Based OperatingTerminals"Edition 0303.2012Supplements, correc‐tionsEdition 0409.2012Supplement: Open Loop Bosch Rexroth AG 2012This document, as well as the data, specifications and other information setforth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐produced or given to third parties without its consent.LiabilityPublished byThe specified data is intended for product description purposes only and shallnot be deemed to be a guaranteed characteristic unless expressly stipulatedin the contract. All rights are reserved with respect to the content of this docu‐mentation and the availability of the product.Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyPhone 49 9352 18 0Fax 49 9352 18 8400http://www.boschrexroth.com/electricsSystem Development Automation Motion Logic Control, HaBu (KaWa/MePe)NoteThis document has been printed on chlorine-free bleached paper.

DOK-MLC***-SYSTEM**V12-PR04-EN-PRexroth IndraMotion MLC 12VRS System OverviewBosch Rexroth AGI/223Table of ContentsTable of .43.3.53.3.63.3.73.3.83.444.14.255.15.25.3About this Documentation. 9Validity of the Documentation. 9Documentation Structure. 9Required and Supplementing Documentations. 9Information Representation. 14Safety Instructions. 14Symbols Used. 14Terms and Abbreviations. 14Important Instructions on Use. 17Intended Use. 17Introduction. 17Areas of Use and Application. 17Unintended Use. 18Safety Instructions for Electric Drives and Controls. 19Definitions of Terms. 19General Information. 20Using the Safety Instructions and Passing Them on to Others. 20Requirements for Safe Use. 20Hazards by Improper Use. 21Instructions with Regard to Specific Dangers. 22Protection Against Contact With Electrical Parts and Housings. 22Protective Extra-Low Voltage as Protection Against Electric Shock . 23Protection Against Dangerous Movements. 24Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting. 25Protection Against Contact With Hot Parts. 26Protection During Handling and Mounting. 26Battery Safety. 26Protection Against Pressurized Systems. 27Explanation of Signal Words and the Safety Alert Symbol. 27Brief Description. 29IndraMotion MLC. 29Topology. 30Control Hardware. 31General Information. 31Control Variants of the IndraMotion MLC. 31Technical Data IndraMotion MLC. 33

II/223Bosch Rexroth AGDOK-MLC***-SYSTEM**V12-PR04-EN-PRexroth IndraMotion MLC 12VRS System OverviewTable of are/Software Control . 41Firmware IndraMotion MLC. 41Software. 41Software Add-Ons. 43Diagnostic and Service Tools. 45IndraMotion Service Tool. 45I-Remote. 45Ports and Operating Elements. 47IndraControl L. 47Overview. 47Interfaces. 49Ethernet Interface X7E5. 49Real-Time Ethernet Interfaces X7E3/X7E4 (Optional for L25). 50sercos III X7E1/X7E2 (only IndraControl L with sercos III). 51Profibus DP X7P (Optional for IndraControl L25). 52Ready Contact . 54Compact Flash Slot. 55Inline Bus. 56Function Module Plug. 56Digital Onboard Inputs and Outputs (IndraControl L45/L65 Only). 57General Information. 57Digital Onboard Inputs. 57Digital Onboard Outputs. 59Power Supply. 61Externally Connectable Power Supply. 61Operating Elements and Displays. 62IndraDrive - Drive Technology. 65General Information. 65Compact System IndraDrive Cs. 66Brief Description. 66Technical Data. 66Firmware. 67Documentation. 67IndraDrive Control Section. 67Brief Description. 67Technical Data. 70Firmware. 72Documentation. 72IndraDrive C Converters. 72Brief Description. 72Technical Data. 74Documentation. 77IndraDrive M Inverters. 77

DOK-MLC***-SYSTEM**V12-PR04-EN-PRexroth IndraMotion MLC 12VRS System OverviewBosch Rexroth AGIII/223Table of f Description. 77Technical Data. 78Documentation. 80IndraDrive M Supply Units. 80Brief Description. 80Technical Data. 81Documentation. 82I/O Periphery. 839.19.29.39.49.59.69.7General Information. 83FDT/DTM. 83Rexroth Inline Terminals. 83Rexroth IndraControl S20. 89Rexroth IndraControl S67. 91Rexroth Fieldline M8. 94Rexroth Block I/O. 9410Function Modules. .710.7.110.7.210.7.310.810.8.1General Information. 97Characteristics of the sercos Interface. 98CrossComm sercos III (CFL01.1-R3) - sercos III Cross Communication. 100General Information. 100Hardware. 102MLC Link as Line, Double Line or Ring. 103CrossComm sercos II (CFL01.1-Q2), sercos II Cross Communication. 105General Information. 105Hardware. 106MLC Link as Single or Double Ring. 107Optical Ring Adjustment. 109sercos II (CFL01.1-Q2) – Master Communication. 110General Information. 110Hardware. 111S-RAM Modules (CFL01.1-Y1) - Memory Extension for the IndraMotion MLC. 111General Information. 111Hardware. 112Battery. 112Battery Buffer. 112Battery Monitoring. 112Battery Replacement. 112PLS (CFL01.1-N1) - Programmable Limit Switch. 113General Information. 113Working Principle of the Hardware-Based PLS. 114Hardware. 116Fast I/O (CFL01.1-E2). 118General Information. 118

IV/223Bosch Rexroth AGDOK-MLC***-SYSTEM**V12-PR04-EN-PRexroth IndraMotion MLC 12VRS System OverviewTable of ware. 118RT-Ethernet/Profibus DP (CFL01.1-TP). 123General Information. 123Hardware. 124Ports and Displays. 124LED Display. 125IndraControl V – Visualization Devices. 127General Information. 127Small Control Panel VCP. 128Brief Description. 128Technical Data. 129Variants. 130Accessories. 130Connecting Cable. 130Battery Kit. 131Documentation. 131IndraControl VCH 08 – Compact Hand-Held Terminal for Mobile Use. 131Brief Description. 131Field of Application. 132Technical Data. 132Variants. 133Accessories. 133Documentation. 133IndraControl VEP 30.3/40.3/50.3 – Embedded PC-Based Operator Terminals. 133Brief Description. 133Field of Application. 134Technical Data. 134Wear Parts. 134Variants. 134Accessories. 135Documentation. 135IndraControl VEP 30.4 / 40.4 / 50.4 – Embedded PC-Based Operator TerminalsIndraControl VEP30.4 / 40.4 / 50.4 – Embedded PC-Based Operator Terminals. 135Brief Description. 135Field of Application. 136Technical Data. 136Wear Parts. 136Variants. 136Documentation. 138IndraControl VEH 30.2 Embedded PC-Based, Portable Operating and Visualization Device. 138Brief Description. 138Field of Application. 139Technical Data. 139Wear Parts. 140Variants. 140

DOK-MLC***-SYSTEM**V12-PR04-EN-PRexroth IndraMotion MLC 12VRS System OverviewBosch Rexroth AGV/223Table of .1111.11.111.11.2Brief Description. 140Panel PCs VPP 16.3/40.3/60.3. 140Brief Description. 140Field of Application. 141Operating System. 141Technical Data. 141Wear Parts. 142Variants. 143Accessories. 146Documentation. 146Standard Industrial PCs VSP 16.3/40.3. 146Brief Description. 146Field of Application. 147Operating System. 147Technical Data. 147Wear Parts. 148Variants. 149Accessories. 151Documentation. 151Compact Industrial PC VPB 40.3 with the Operating Devices VDP 08.3/16.3/40.3. 151Brief Description. 151Field of Application. 152Operating System.

Rexroth IndraMotion MLC 12VRS System Overview Project Planning Manual DOK-MLC***-SYSTEM**V1

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