Parts List & Operating Instructions For No. 6486A Ford 2 .

Parts List & Operating Instructions forNo. 6486A Ford 2.0L, 2.3L, 2.5L EngineCam Tool Kit511541 [6474]511542 [6475]567622Ford Tool Application ChartYearModelEngineTool DescriptionPart No.FordAmericanPart No.Ford GlobalPart No.1994-2002Contour2.0L 4 cyl. VIN 3Cam Alignment Tool6474 (511541)T94P-6256-CH303-4651997-2002Contour2.0L 4 cyl. VIN 3Crankshaft TDC Timing Pin6475 (511542)T97P-6000-A303-5741999-2002Cougar2.0L VIN 3Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2014Edge2.0L VIN 9Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 dge2.0LCrankshaft TDC Timing Pin5676222013-2014Escape2.0L VIN 9Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2004Escape2.0L VIN BCam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2008Escape2.3L VIN ZCam Alignment Tool6474 kshaft TDC Timing Pin5676222009-2014Escape2.5L VIN 7Cam Alignment Tool6474 (511541)2009-2012Escape2.5LCrankshaft TDC Timing Pin5676222005-2008Escape Hybrid2.3L VIN HCam Alignment Tool6474 (511541)T94P-6256-CH303-4652009-2012Escape Hybrid2.5L VIN 3Cam Alignment Tool6474 (511541)T94P-6256-CH303-4652012-2014Explorer2.0L VIN 9Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2014Focus2.0L VIN 2Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2004Focus2.0L VIN 3Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2004Focus2.0L VIN 5Cam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2012Focus2.0L VIN NCam Alignment Tool6474 (511541)T94P-6256-CH303-4652005-2011Focus2.0L VIN NCrankshaft TDC Timing Pin6475 haft TDC Timing Pin5676222003-2007Focus2.3L VIN ZCam Alignment Tool6474 (511541)2005-2007Focus2.3LCrankshaft TDC Timing 03-507T94P-6256-CH303-465303-507Form No. 567790Sheet No. 1 of 3 Bosch Automotive Service Solutions LLCIssue Date: July 25, 2014 Rev. B

Parts List & Operating InstructionsForm No. 567790, Sheet 1 of 3 backFord Tool Application ChartYearModelEngineTool DescriptionPart No.FordAmericanPart No.Ford GlobalPart No.2013-2014Fusion2.0LCam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2009Fusion2.3L VIN ZCam Alignment Tool6474 kshaft TDC Timing Pin5676222010-2014Fusion2.5L VIN ACam Alignment Tool6474 (511541)2010-2014Fusion2.5LCrankshaft TDC Timing Pin5676222010-2014Fusion Hybrid2.5L VIN 3Cam Alignment Tool6474 (511541)T94P-6256-CH303-4652005-2008Mariner2.3L VIN ZCam Alignment Tool6474 nkshaft TDC Timing Pin5676222009-2012Mariner2.5L VIN 7Cam Alignment Tool6474 (511541)2009-2012Mariner2.5LCrankshaft TDC Timing Pin5676222005-2008Mariner Hybrid2.3L VIN HCam Alignment Tool6474 (511541)T94P-6256-CH303-4652009-2012Mariner Hybrid2.5L VIN 3Cam Alignment Tool6474 (511541)T94P-6256-CH303-4652006-2009Milan2.3L VIN ZCam Alignment Tool6474 shaft TDC Timing Pin5676222010-2011Milan2.5LCam Alignment Tool6474 (511541)T94P-6256-CH303-4652010-2012Milan Hybrid2.5L VIN 3Cam Alignment Tool6474 shaft TDC Timing Pin5676222014MKT2.0LCam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 KX2.0L VIN 9Cam Alignment Tool6474 (511541)T94P-6256-CH303-4652012MKX2.0LCrankshaft TDC Timing Pin5676222013-2014MKZ2.0LCam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2009MKZ2.3L VIN ZCam Alignment Tool6474 aft TDC Timing Pin5676222010-2012MKZ2.5L VIN ACam Alignment Tool6474 (511541)T94P-6256-CH303-4652010-2012MKZ Hybrid2.5L VIN 3Cam Alignment Tool6474 aft TDC Timing Pin5676221994-2002Mystique2.0L 4 cyl. VIN 3Cam Alignment Tool6474 (511541)T94P-6256-CH303-4651997-2002Mystique2.0L 4 cyl. VIN 3Crankshaft TDC Timing Tool6475 (511542)T97P-6000-A303-5742001-2011Ranger2.3L VIN DCam Alignment Tool6474 kshaft TDC Timing Pin5676222013-2014Taurus2.0LCam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2013Transit2.0L VIN NCam Alignment ToolCrankshaft TDC Timing Pin6474 (511541)6475 2012Transit2.0LCrankshaft TDC Timing Pin5676222006-2009Zephyr2.3L VIN ZCam Alignment Tool6474 (511541)2006-2009Zephyr2.3LCrankshaft TDC Timing Get parts at OTCparts.com

Parts List & Operating InstructionsForm No. 567790511541 (6474) Ford Camshaft Alignment ToolApplication:1994 – 20021999 – 20022012 – 20142001 – 20042013 – 20142005 – 20082009 – 20142005 – 20082009 – 20122012 – 20142000 – 20042002 – 20042005 – 20122003 – 20072006 – 20092010 – 20142010 – 20142009 – 20122010 – 20112010 – 2012201420122010 – 20122001 – 20112010 – 20132.0L 4 cyl. Contour, Mystique (VIN 3)2.0L Cougar (VIN 3)2.0L Edge, Explorer (VIN 9)2.0L Escape (VIN B)2.0L Escape (VIN 9), Fusion, MKZ, Taurus2.3L Escape, Mariner (VIN Z)2.5L Escape (VIN 7)2.3L Escape Hybrid, Mariner Hybrid (VIN H)2.5L Escape Hybrid, Mariner Hybrid (VIN 3)2.0L Focus (VIN 2)2.0L Focus (VIN 3)2.0L Focus (VIN 5)2.0L Focus (VIN N)2.3L Focus (VIN Z)2.3L Fusion, Milan, MKZ, Zephyr (VIN Z)2.5L Fusion (VIN A)2.5L Fusion Hybrid (VIN 3)2.5L Mariner (VIN 7)2.5L Milan2.5L Milan Hybrid, MKZ Hybrid (VIN 3)2.0L MKT2.0L MKX (VIN 9)2.5L MKZ (VIN A)2.3L Ranger (VIN D)2.0L Transit (VIN N)CAUTION: The Camshaft Alignment Tool is forcamshaft alignment only. Using this tool toprevent rotation can result in engine damage.NOTE: Same as Ford No. 303-465 (T94P-6256-CH).The camshaft timing slots are offset. If the camshaftalignment timing tool cannot be installed, rotate thecrankshaft one complete revolution clockwise tocorrectly position the camshafts.1. Rotate engine to top dead center on the No. 1 cylinder.No. 511541(6474)2. Align camshafts by installing tool No. 511541 (6474)into the slots at the rear of the camshafts as shown.3. Service the timing belt as required according toinstructions in the vehicle service manual.4. Torque fasteners to factory specifications.5. Remove the tool.WARNING: Wear eyeprotection that meets ANSIZ87.1 and OSHA standards.Sheet No. 2 of 3 Bosch Automotive Service Solutions LLCIssue Date: July 25, 2014 Rev. B

Parts List & Operating InstructionsForm No. 567790, Sheet 2 of 3 back511542 (6475) Ford Crankshaft TDC Timing PinApplication:1997 – 20021999 – 20022012 – 20142001 – 20042013 – 20142012 – 20142000 – 20042002 – 20042005 – 201120142010 – 20132.0L 4 cyl. Contour, Mystique (VIN 3)2.0L Cougar (VIN 3)2.0L Edge, Explorer (VIN 9)2.0L Escape (VIN B)2.0L Escape (VIN 9), Fusion, MKZ, Taurus2.0L Focus (VIN 2)2.0L Focus (VIN 3)2.0L Focus (VIN 5)2.0L Focus (VIN N)2.0L MKT2.0L Transit (VIN N)No. 511542511542(6475)CAUTION: To prevent damage to the engine,remove the No. 511542 (6475) timing pin fromthe engine and reinstall the access plug BEFOREcranking the engine.1. Rotate crankshaft to set No. 1 cylinder on TDCof compression stroke.2. Remove the access plug from the engine andinstall tool No. 511542 (6475) timing pin as shown.(The pin will completely thread into the hole whenthe engine is at TDC on the No. 1 cylinder.)3. Service the timing belt as required according tovehicle service manual procedures.4. Torque fasteners to factory specifications.WARNING: Wear eyeprotection that meets ANSIZ87.1 and OSHA standards.

Parts List & Operating InstructionsForm No. 567790567622 Ford Crankshaft TDC Timing PinApplication:20122005 – 20082009 – 20122005 – 20122005 – 20072006 – 20092010 – 20142010 – 20112010 – 20122005 – 20112010 – ge, MKXEscape, MarinerEscape, MarinerFocusFocusFusion, Milan, MKZ, ZephyrFusionMilanMKZRangerTransitNOTE: The 567622 Crankshaft TDC Timing Pin will contactthe crankshaft and prevent it from turning past TDC. However,the crankshaft can still be rotated in the counterclockwisedirection. The crankshaft must remain at the TDC positionduring the crankshaft pulley removal and installation.1. Remove engine plug bolt.NOTE: Rotate the crankshaft in the clockwise direction only.2. Install the 567622 Crankshaft TDC Timing Pin in thehole. Rotate crankshaft until it makes contact withthe 567622 Crankshaft TDC Timing Pin.3. Perform crankshaft or timing service as requiredaccording to vehicle service manual.WARNING: Wear eyeprotection that meets ANSIZ87.1 and OSHA standards.567622567768 15No. 567622Sheet No. 3 of 3 Bosch Automotive Service Solutions LLCIssue Date: July 25, 2014 Rev. B

2005-2012 Focus 2.0L VIN N Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 2005-2011 Focus 2.0L VIN N Crankshaft TDC Timing Pin 6475 (511542) T97P-6000-A 303-574 2005-2012 Focus 2.0L Crankshaft TDC Timing Pin 567622 303-507 2003-2007 Focus 2.3L VIN Z Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465