SPECIAL MINING WIRE ROPES - TEUFELBERGER
SPECIAL MININGWIRE ROPESOpen-pit and underground minesEN
CONTENTCONTENTSAbout TEUFELBERGER4High performance steel wire ropes8Ropes for underground mining8Ropes for open-pit mines10Drive ropes for cable belt conveyors11Recommended mining steel wire ropes12Hoisting ropes14NOROTEC MT 83 14Full-locked coil rope 15 SOLITEC 16SOLITEC 6xK19S 17SOLITEC 6xK36WS 18SOLITEC 8xK19S 196x19 and 6x36 classes 20NOROTEC MT 91 21QS 816 V(G) 22Guide ropes24Full-locked coil rope24Half-locked coil rope25Balance ropes34x7 class2626WARNINGUsing these products may prove hazardous. Therefore, never use our products for purposesother than those they were designed for. Customers must ensure that all persons using theseproducts are familiar with their correct use and the related necessary safety precautions. Pleasebear in mind that any of these products may inflict harm when used incorrectly or subjected toexcessive loads.TEUFELBERGER , PLASTFILL , SUPERFILL and SOLITEC are internationally registered trademarks of TEUFELBERGER group. NOROTEC is applied for many countries by TEUFELBERGERgroup. Subject to technical modifications, typesetting and printing errors.3
TEUFELBERGEREXPERTISE FROM225 YEARS OF EXPERIENCEWhat started back in 1790 with simple hemp ropes has since evolved into a globally successful group of enterprisesspecializing in the development and production of fiber and steel wire ropes, strapping, and composites.Vast diversityIts products are designed for a wide variety ofapplications ranging from cranes and marineapplications to packaging and through to theautomotive sector. It is the continuity and stabilityof a family business that makes us the reliablepartner who supports you, competently andeffectively, in coping with your daily challenges.Yachting RopesPaper CarrierRopesCompositeSafety & RescueCommercialMarineTreecareRopeway &Minning RopesCrane RopesIndustrial FiberRopesWire RopeFiber RopeRope & SafetyFibers PlasticsThermoplasticLight weight SolutionsStrappingTogether in MotionGlobal presence ensurescustomer proximityManufacturing operations in various countriesallow us to meet local quality and certificationstandards as well as customer requirementswithout difficulty. From our sites in Austria, theCzech Republic, the U.S., Sweden, and Thailand,and backed by a close-knit global network ofdistribution partners, we continue to satisfy theexpectations of our customers.Innovative solutions throughsynergiesTEUFELBERGER is a leading specialist for fiberEspecially fiber and steel wire products brought5 % of TEUFELBERGER’s employees are activeand steel wire ropes, strapping, and fiber compo about valuable synergies with regard to bothin research and development and make suresite components. The spectrum of technologiesapplication and manufacturing technologies,that our customers have access to the latest,in TEUFELBERGER’s portfolio generates variouswhich have benefited our customers tremen-innovative rope technologies. 10 % of the entiresynergies between the extrusion of thermoplas-dously. This makes TEUFELBERGER your idealinvestment volume are committed to develop-tics, braiding of high performance fibers, andpartner right from the project planning phase.ment and quality assurance.processing of wires into ropes, strapping, andlightweight composite components.5
TEUFELBERGER SEIL GES.M.B.H.WE OFFER MORE.In manufacturing, research & development and marketing & sales, TEUFEL BERGER focuses exclusively on high quality specialpurpose steel wire ropes. Breakthrough technologies and top quality products are the base of our success.TEUFELBERGER ServicePLASTFILL INSERTExpert adviceThe lubricated steel core is covered in a tight synthetic coat. This providesTEUFELBERGER’s network of experts p rovides competent support closethe following advantages:to you. This allows us to find the best possible s olution for your needs.— Long service life due to the permanent lubrication and the reduction24 h Hotline: 43 (0) 7242 615 388of friction between the rope’s core and its outer strands— Resistance to compression and lateral pressure as well as to envi-Customized solutions and productsronmental influences and the ingress of dirtJoint development efforts with crane and equipment manufacturers— Higher breaking forces due to reduced surface pressures in the ropeand close cooperation with our suppliers ensure that our products— Reduced internal abrasion thanks to the exact positioning of strandssatisfy all your requirements. Working together with you, the team fromwith consistent clearances between themTEUFELBERGER will determine the best solution.Quality and expertiseSUPERFILL COMPACTION TECHNOLOGYTop qualityEach rope strand is compacted by a special process, which significantlyTEUFELBERGER processes only high quality raw materials in its cutting-edge manufacturing facilities. The comprehensive quality testingof primary materials and final products as well as the certification toISO 9001 guarantee the consistent high quality of our steel wire ropes.CompetenceOur special ropes are designed to fulfill the requirements of your application. Worldwide reference projects are a testament to the high quality ofimproves the rope’s properties:— Up to 30 % greater breaking forces than non-compacted ropes— Prolonged service life due to lower specific loading— Less abrasion on the rope and on reels and drums due to the rope’ssmooth surface— Resistance against crushing in multilayer operationsour work. We provide test certificates according to EN 10204-3.1. Othertest certificates on request.GALVANIZED WIRESOur steel wires are galvanized before they are drawn in order to achieveResearch and developmenthigh wire precision. This ensures optimal stability and service life. InInnovative productsexceptional corrosion resistance.As customer requirements change, our products must satisfy new, higherdemands. Our R&D team drives innovation and continuous productimprovement in terms of safety, reliability, and durability.Successful partnershipsIntensive partnerships with a sizable number of key users in the sparepart market are clear examples of our focus on our customers’ needs.Also, the long-standing cooperation with universities and research institutions ensure the lively exchange of ideas toward the developmentof new and existing products.combination with the PLASTFILL technology, this galvanization ensures
Our technology. Your benefit.Flexibility, quality, perfect spooling, rotation resistance, breaking force,life time, safe and reliable in use.SUPERFILL PLASTFILL GALVANIZED WIRES7
HIGH PERFORMANCE STEEL WIRE ROPESROPES FORUNDERGROUND MININGSafety and reliability are indispensable preconditions for steel wire ropes in mines. Constantly increasing requirementsfor carrying capacity and operational time impose extraordinarily high demands on the quality and the service life of the wireropes. Our mining ropes are ready to meet these demands in the best way possible with the use of modern technologiesand continuous quality control.RopesApplications NOROTEC MT 83 SOLITEC— Multi-strand rotation resistant rope, lang’s lay,6- or 8-strand ordinary and lang’s lay wire ropedesignation refers to the ropes shown in theperfectly suited as hoisting rope for frictionwith a plastic compound core and SUPERFILL illustration below.systems.compaction technology. Particularly suitable as — This rope’s special structure makes it lesshoisting rope on friction systems and drums upprone to internal damage. Its lubricated coreto 2.5 layer spooling. A very good alternative toand lubricated fiber strands minimize internala rope with triangular strands.fretting corrosion.— High breaking forces, achieved in particular— High flexibility due to a very flexible core andsupporting strands. The rope also absorbshigh dynamic strain.ensure utmost safety for your application— With its stranded-in vibration-dampeningtrapezoidal profile, the unique SOLITEC resistance. The multi-strand constructiontechnology ensures high dimensional ac-provides low twist at high torsional stability.curacy and, in this way, helps avoid wavinessinstallation and replacement.in the rope— The permanently greased fiber core and— Increased cost-effectiveness due to reducedthe plastic compound core are breakproof,rope abrasion, longer service life and pro-tearproof, and increase the rope’s servicelonged maintenance intervals. The structurelife even furtherof this rope is intended for long-term use.By choosing NOROTEC MT 83, you willGround mounted friction (Koepe) hoistthrough SUPERFILL compaction technology,— Safe and efficient handling due to rotationThis rope provides increased safety duringThe colored square preceding the rope’sTower mounted friction (Koepe) hoist withdeflection sheaves (Koepe) hoist— High elasticity and flexibility thanks to thespecial designgain increased productivity, long-term costreduction, and added competitiveness. 6x19 and 6x36 classes6-strand ordinary and lang’s lay wire rope with Full-locked coil ropeSUPERFILL compaction technology. SuitedA rope with an outer layer of Z-shaped wiresfor use as a hoisting rope on friction systemsarranged over a layer consisting of alternatingand drums.round and I-shaped wires, which in turn is placed— As a result of the compacted outer strands,around a round wire core. Suitable as a hoistingit is ideal for friction or single-layer drumand guide rope.systems – even in difficult conditions. This— Higher breaking force than stranded ropespermits its long and faultless use in perma-of the same rope grade— Ideal running surface due to the rope’s smoothsurface without gaps or valleys— Individual broken Z-wires have no negativeimpact on the rope structure— Long service life due to the smooth ropesurfacenent operation and helps reduce downtimeto a minimum.— Long service life – due to the permanentlylubricated fiber core— High resistance against friction corrosionand wire breakage due to the use of specialpolypropylene profiles.Blair hoist
HIGH PERFORMANCE STEEL WIRE ROPESApplicationsRopes NOROTECTM MT 91 Half-locked coil ropeThe colored square preceding the rope’sFeaturing a revolutionary design, extremelyA rope with an outer layer of alternating rounddesignation refers to the ropes shown in thehigh breaking forces, rotation resistance, andand I-shaped wires arranged around a round wireillustration below.high flexibility, this rope is perfectly suited as acore. Perfectly suited for use as a guide rope.hoisting rope in multi or single-layer spooling— High resistance to abrasion due to the formor for shaft sinking.— Excellent spooling results in multilayer spooling applications make this highly flexible ropesuited for extremely challenging hoistingoperations.Double drum hoistand size of strong outer wires— Individual broken outer wires have no negative effects on the rope structure— High resistance against corrosion due togalvanized wires— Longer service life for optimum cost-effectiveness and extremely high breaking forces 34x7 classdue to the rope’s structure, combined withNon-rotating ordinary and lang’s lay wire ropes,the innovative PLASTFILL and SUPERFILL especially suited as balance ropes.technologies.— Extremely high resistance against corro-— High rotation resistance due to the rope’ssion due to galvanized wires and protectionadvanced balanced design makes it suitablethrough permanent lubrication provided byfor deep mining operations.PLASTFILL insertGuide ropes— Rotation resistance and high flexibility due QS 816 V(G)This extremely resistant 8-strand ordinary layrope is particularly suited for use as a hoistingrope for drums.— Reliability and safety in operation as a resultof its extremely high breaking forcesto the 34x7 strand construction and the highnumber of wires.— The computer-optimized constructionensures that our balance ropes fully performto customer requirements, both on existinghoisting and on new designed systems.— Extremely robust and resistant due to thePLASTFILL and SUPERFILL technologyinsert— Very high dimensional stability under lateralpressures ensures excellent winding behavior, even in multilayer spooling use9
HIGH PERFORMANCE STEEL WIRE ROPESROPES FOROPEN-PIT MINESSurface mining applications require ropes that can be used permanently and in extreme working conditions. In order tomake profitable use of pieces of equipment such as shovels and draglines it must be possible to use them safely and reliably24 hours a day, 365 days a year.Ropes QS 816 V(G)Applications— Less fatigue on sheaves due to the better dis-The colored square preceding the rope’sThis extremely resistant ordinary lay or lang’stribution of pressure ensured by the 8-stranddesignation refers to the ropes shown in thelay 8-strand rope with PLASTFILL is particularlyconstructionillustration below.suited for use as a hoisting, boom and pendant— Excellent bending fatigue performance andrope for draglines and shovels.high flexibility due to the 8-strand construc-— Reliability and safety in operation as a resulttionDraglineof its extremely high breaking forces— Extremely robust and resistant due to thePLASTFILL and SUPERFILL technologyinsert— Very high dimensional stability under lateralpressures ensures excellent winding behavior,even in multilayer spooling useShovel
HIGH PERFORMANCE STEEL WIRE ROPESDRIVE ROPES FORCABLE BELT CONVEYORSThe performance and quality of drive wire ropes that form a key element of cable belt conveyors can affect the reliability andmaintenance costs of the whole system dramatically. TEUFELBERGER s generation of SOLITEC ropes was developed inorder to produce the most durable, long lasting, and flexible ropes in the industry.Ropes SOLITEC Applications— The permanently greased fiber core andThe colored square preceding the rope’s6-strand lang’s lay wire rope with plastic com-the plastic compound core are breakproof,designation refers to the ropes shown in thepound core and SUPERFILL compaction tech-tearproof, and increase the rope’s serviceillustration below.nology. Suited as drive wire rope for cable beltlife even further.conveyors.— High breaking forces, achieved in particular— High elasticity and flexibility thanks to theWire rope for rope driven conveyorsspecial design.through SUPERFILL compaction technology,ensure utmost safety for your application.— With its stranded-in vibration-dampening trapezoidal profile tails, the unique SOLITEC technology ensures accurate dimensioning and, inthis way, helps avoid waviness in the rope.11
HIGH PERFORMANCE STEEL WIRE ROPESRECOMMENDED MININGSTEEL WIRE ROPESTEUFELBERGER offers a wide range of premium quality steel wire ropes developed to fulfill the highestcustomer’s requirements.RopeNOROTEC MT 83Diameter CharacteristicsHoistingmmFriction30-63Rotation resistant multi-GuideBalanceDrum ShaftsinkingDriveDragline Shovelwire ropestrand rope offering highflexibility and greaterease of handlingFull-lockedcoil hoist rope20-38Smooth surface and high resistance to abrasionand aggressive environmentsFull-lockedcoil guide rope19-60Smooth surface and high resistance to abrasionand aggressive environmentsSOLITEC(SUPERFILL ) 24-60The top wire rope for longest service life,vibration reduced operation and controlled lowelongation.6x19 & 6x36classes24-60The well priced “classic” with full lubricationinsideHalf-lockedcoil rope19-60NOROTECTM MT 9120-70 ngth of1770 N/mm21860 N/mm22060 93235381⅛1¼1⅜1½Other diameters are available on request. Technical specifications are subject to change.lbskNlbslbs*On request19
HOISTING ROPES6x19 AND 6x36 CLASSESThe “classic” among wire ropes for mining is provided with a fully lubricated fiber or steel core in case of large diameters.This, combined with a 6-strand construction, makes this well-priced rope the flexible allrounder for mining applications.Specifications— Construction classes: 6 x K19S, 6 x K21F, 6 x K25F, 6 x K36WS MULTILAYER SPOOLING*— Ordinary and lang’s lay, right or left lay, bright or galvanized SUPERFILL — Normative references: DIN 21254 and EN 12385 part 6, respectively PLASTFILL Technical dataNominal ØmmWeightinchMinimum breaking force at a tensile strength of1670 N/mm21770 N/mm21860 61,535345,082479.326.261,439323,5001,525342,8
Wire Rope Yachting Ropes Safety & Rescue Treecare Ropeway & Minning Ropes Crane Ropes Rope & Safety Strapping Together in Motion Paper Carrier Ropes Commercial Marine Industrial Fiber . stitutions ensure the lively exchange of i
The Moly-Cop Ropes supplied the mining wire rope samples and the information on their mechanical per-formance as listed below: wire rope A wire rope B wire rope C - wire rope D wire rope E. The manufac- turers of these wire ropes have not released chemical compositions, structures of these wire ropes. 3.2. ATR-FTIR Measurements
CONTENTS CONTENTS About TEUFELBE RGER 4 High performance steel wire ropes 6 Ropes for offshore cranes & winchesRopes 6 Ropes for marine riser-tensioners 7 Ropes for drilling operations 8 Rotation resistant ropes 10 EVOLUTION TK18 10 EVOLUTION TK16 11 EVOLUTION TK16plus 12 Non-rotation resistant ropes 14 QS 816 V(G) 14 PERFECTION M8 16 EXECUTION D6s 17 EXECUTION D6 17
steel wire ropes in order to provide our customers with the best and most cost-effective solution. Todays goods for lifting are heavier than ever. The lifting heights are getting higher, which poses a huge challenge not only for the cranes, but even more so for wire ropes. Teufelberger-Redaelli high-performance steel wire ropes support the .
RIGGING ROPES Splicing instructions. 2 SPLICING INSTRUCTIONS SIRIUS / STA SET / POLY NYLON Tie a knot about 4 m from the rope . TEUFELBERGER Fiber Rope GmbH, Vogelweiderstraße 50, 4600 Wels, Austria TEUFELBERGER Fiber Rope GmbH Vogelweiderstraße 50 4600 Wels, Austria Telephone: 43 (0) 7242 413-0
Steel Wire Ropes for Open-Pit Mining Haggie's vast experience in the supply of ropes to open-cast mining operations, enables the Company to recommend and supply wire ropes which provide optimum performance. Wire ropes for face shovels must be able to withstand repeated bending, shockloading and high radial pressures.
High-Performance steel wire ropes 6 Ropes for Tower Cranes 6 Ropes for All Terrain and Crawler Cranes 7 Ropes for Civil Engineering 8 Ropes for Scraper Installations and Pontoon Cranes 10 Rotation resistant ropes 12 EVOLUTION TK16 12 EVOLUTION TK16plus 13 EVOLUTION TK27 14 EVOLUTION TK17 16 EVOLUTION TK17plus 16 PERFECTION TK15 17
TEUFELBERGER is a leading specialist for fiber and steel wire ropes, strapping, and fiber com-posite components. The arsenal of technologies in TEUFELBERGER 's quiver generates various synergies between the extrusion of thermoplastics, braiding of high performance fibers, and process-ing of wires into ropes, strapping, and lightweight
PLTW, Inc. Engineering Formulas y Mechanical Advantage (MA) IMA Ideal Mechanical Advantage AMA Actual Mechanical Advantage D E Effort Distance D R Resistance Distance F E Effort Force F R Resistance Force Wedge L Pulley Systems N IMA Total number of strands of a single string supporting the resistance d d IMA Wheel and Axle Effort at Axle Effort at Wheel Lever 1st Class 2nd .
