Metallurgical And Materials Engineering
Metallurgical and Materials EngineeringScheme of Teaching and ExaminationB. Tech (Metallurgical and Materials Engineering)Academic Semester VIIPeriods perweekS. No.Board 130(1-4)MMEMMEMMEScheme of Examinationand MarksAlloys their Properties andSelectionProfessional Elective -II ( MMEAnnexure - II)Professional Elective -III ( MMEAnnexure - III)Corrosion and Protection ofMaterials LabMinor ProjectTPMidSemTACreditTotal L (T ME4133MMEIndustrial Training and Seminar -II002030205017HSS4104HumanitiesHumanities & Social Sciences100015102518PFD4107HumanitiesProfessional Development0010302050157522TOTAL* End Semester Examination** Progress Review Examination.10214 120 185 270MME: Metallurgical and Materials EngineeringProfessional Elective -II (MME Annexure - II)S. SubjectCorrosion and Protection of MaterialsEnvironmental Sustainability and MaterialsAdvanced Secondary Steel MakingLight MetalsProfessional Elective -III (MME Annexure - III)S. )MME4130(5)SubjectMetal Joining ProcessesDesign and Selection of MaterialsIndustrial Pollution and ControlIndustrial TribologyIntroduction to Stainless Steel
Metallurgical and Materials Engineering(7th Semester)Detailed Syllabus
Metallurgical and Materials EngineeringSemester: VIIBranch: Metallurgical and Materials EngineeringSubject: Alloys their Properties and SelectionCode: MME4128 .Course Description:This course has been intended to improve the understanding of the students about the useof alloying and their effect in improving the properties of a material. Various alloyingelements and their effects are discoursed. Effect of various alloying elements in both ferrousand non-ferrous alloys will be discussed thoroughly for better understanding. Variousferrous and non-ferrous alloys will be reviewed with respect to their properties andapplications.Course Objectives:1. Study about alloying and their effect on final properties;2. Understand the need for alloying and utilize the knowledge in tailoring the alloys fora particular application;3. Study the various ferrous based alloys, their production, properties and applications;4. Explore the structure, properties and applications of various non-ferrous alloys;5. To establish a concrete understanding of alloying and their effects in a particularmaterial atomistically.Syllabus:UNIT – 1Alloying elements, use of alloying, limitations of plain carbon steel, effect of alloyingelements on transformation temperature, effect of alloying elements on critical cooling rate,on hardenability and on tempering, low alloy steels such as high tensile structural steel,case hardening steels, ball bearing steels, spring steels, low alloy high strength structuralsteels, Introduction to alloy design.UNIT – 2Structure properties and applications of high nickel steels, High Speed Steels, Die Steel,Hadfield steel and maraging steel.UNIT – 3Introduction to cast irons, structure and properties of white cast irons, gray cast iron,malleable cast iron, nodular cast iron and alloy cast irons. Introduction to Stainless steels,types of stainless steels, heat resistant high strength steels.UNIT – 4Non ferrous alloys, structure and properties of brasses, bronzes, babbits, structure andproperties of titanium alloys, aluminum alloys, monels, brazing and soldering alloys.
UNIT –5Metals at low temperatures, effect of low temperature on properties, effect of lowtemperature on notched bar test, metallurgical factors, and mechanical factors, magneticsteels and alloys, alloys for electrical applications, zirconium alloys in nuclear technology.amorphous metals, high entropy alloys, specifications of alloys: ISI, AISI and EN standards(Basic concepts only).Text Books:1.2.3.Physical metallurgy for engineers- by D.S. Clark and Warne.Structures and Properties of alloys- by Robert M. Brick and Phillips.Introduction to Physical metallurgy- by Sidney H. Avner.Reference Books:1.2.3.4.5.The Materials Selector, N A Waterman and M F Ashby, Vols. I, II and III,Chapman and Hall, London, 1996.Engineering Materials: Properties and Applications of Metals and Alloys, ChandraP Sharma, Prentice-Hall of India Pvt. Ltd; 1st edition, 2004.Fathi Habashi, Alloys: Preparation, Properties, Applications, WILEYVCH VerlagGmbH, 2007.Concepts in Physical Metallurgy, AL Kumar, IOP Science, 2017.ASM Specialty Handbook: Cast Irons, Joseph R. Davis, ASM International, 1996.Course Outcome:1.2.3.4.Students will attain an ability to distinguish between various alloying effects;Students will have an increased level of awareness towards alloys and theirapplications;The knowledge of this syllabus will help in the production of alloys steel, cast ironand nonferrous alloys as per their need;Students will be able to apply their basic understanding in development of alloyswith better properties.
Professional Elective -II (MME Annexure - II)S. SubjectCorrosion and Protection of MaterialsEnvironmental Sustainability and MaterialsAdvanced Secondary Steel MakingLight Metals
Metallurgical and Materials EngineeringSemester: VIIBranch: Metallurgical and Materials EngineeringSubject: Corrosion and Protection of MaterialsCode: MME 4129(1) .Course Description:The course provides fundamentals knowledge and applies its thorough training in corrosionand its prevention. To study the fundamental chemistry, physics, and metallurgyunderpinning corrosion processes and learn about approaches to corrosion and controlranges from material selection through cathodic protection to corrosion inhibition and alsothe protective coatings.Course Objectives:1. To learn advanced topics of corrosion and advanced corrosion with emphasis onbasic concepts;2. To understand the significance of corrosion principles;3. To understand the behavior of corrosion in acid media;4. To understand the energy conversion in chemical cells and electrochemical cells.Syllabus:UNIT – 1Introduction to corrosion, examples of corrosion, technical significance of corrosion,chemical and electrochemical reactions, electro motive force, electrode potential, galvanicseries, Pilling Bed Worth ratio, electrochemical equilibrium, potential pH diagram, electrodekinetics, Evans diagram, effect of oxides, solution velocity.UNIT – 2Classification of various forms of corrosion such as pitting, crevice, intergranular, selectiveleaching, stress corrosion cracking, hydrogen embrittlement, high temperature oxidation,Bio-Corrosion, Wagner, Electrochemical oxidation theory, Hauffe’s valency affects, Welddecay.UNIT – 3Polarization and types of polarization, mixed potential theory, passivity, methods of testingin corrosion, potentiodynamic polarization, linear polarization, electrochemical impedance,spectroscopy, electrochemical noise.UNIT – 4Tafel’s equation, Butler Volmer equation, Stern Geary equation, corrosion measurementtechniques linear polarization, Tafel extrapolation, EIS, Mott Schottky technique,kinetics of oxidation, corrosion behaviour of industrial metals and alloys.
UNIT –5Methods of corrosion control, inhibition, coatings, alloying, heat treatment, change indesign, change in corrosive environment, Types of inhibitors, types of coatings.Cathodic and anodic protection.Text Books:1.2.3.4.5.Principles and Prevention of Corrosion (second edition), Denny A Jones, PrenticeHall, N. J. (1996).Corrosion Engineering (Third Edition), M. G. Fontana, McGraw-Hill BookCompany (NY) (1987).Corrosion and Corrosion Control, H. H. Uhlig and R. W. Revie, Wiley (NY) (1985).Corrosion, L. L. Shreir, Vol I and II, Butterworths, Kent (1976).Atlas of Electrochemical Equilibria in aqueous solutions, M. Pourbaix, NACE,Houston (1974).Reference Books:1.2.3.4.5.Modern Electrochemistry, J.O.M. Bockris and A. K. N Reddy, Vol. I and II, PlenumPress (NY) (1970).Microbial Corrosion, C. A. C. Sequeira, European Federation of Corrosion, ManeyPub. (2000).Microbiologically Influenced corrosion, B. J. Little, Wiley-Inter science (2007)Manual of Bio-corrosion, H. Videla, J. F. Wilkes, R. A. Silva, CRC Press (1996).Fundamental Aspects of Corrosion of Metals in Aqueous Environments, R. W.Staehle, Special lecture series on the fundamentals of corrosion, Univ. ofMinnesota (USA), 1968.Course Outcome:1.2.3.4.Application of cathodic and anodic protection to engineering systems andunderstand eddy current relations;Development of electrochemical reaction of alloys and cathodic and anodicrelations. Multi-component in various atmosphere;Analysis of Tafel curve in acid, gases and mixture of both;Construction of a system for protection of materials through various coating.
Metallurgical and Materials EngineeringSemester: VIIBranch: Metallurgical and Materials EngineeringSubject: Environmental Sustainability and MaterialsCode: MME 4129(2) .Course Description:Sustainability includes not only use of environmental resources but also social andeconomic goals and captures the interactions between all three elements. This courseprovides with the theoretical background and practical aspects. The sustainable materials,aims to reduce the impact of construction related activities. This course includes topicssuch as the principles of green design, industrial ecology, product life cycle assessment,and relevant materials research for environmental and energy applications.This course basically provides with the professional competitive advantage to choosecareers in the application of green energy technology, environmental engineering,environmental monitoring and protection, resource and waste management as well asrelated materials aspects.Course Objectives:The goal of this course is to provide a comprehensive overview of the core concepts,strategies and practices of sustainable materials:1. To introduce the students to the environmental aspects of materials, and the rolematerials engineers play in building a sustainable environment;2. To specialize in environmentally-conscious product design and manufacturingprocesses involving the usage of modern materials.Syllabus:UNIT- 1:Man and environment, principles of environmental management and Sustainabledevelopment, Environmental limits and the sustainability principle, the precautionaryprinciples, concept of green technology, Energy Systems & Climate Change, globalwarming, adverse effects of CO2.UNIT- 2Sustainable resources, related parameters, concept on nonconventional energy, solarenergy, wind energy, fuel cell, photovoltaic, pyrolysis, digestion process, hydroelectricity,bio-reactors.UNIT- 3Sustainable construction materials, recycled glass aggregates, utilization of fly ash, slags,tailings, structural behaviour of high strength concrete in adverse conditions, particulate,filamentary, short-fiber, and laminated composites.UNIT- 4Material resource consumption, materials life cycle assessment, materials chemistry forsustainable energy and pollution control, waste management.
UNIT- 5Concept of product, related parameters, product design analysis, qualifying a sustainableproducts, product cycles, material selection for sustainable products, case studies.Text Books:1. Materials and the Environment, Michael Ashby, Butterworth-Heinemann, 2009.2. Introduction to Engineering and the Environment, Edward S. Rubin, McGraw Hill,2001.Reference Books:1. Environmentally Conscious Materials and Chemicals Processing, Myer Kutz, Wiley,2007.2. The Physical Chemistry of Materials: Energy and Environmental Applications,Rolando M.A. Roque-Malherbe, CRC Press, 2010.Course Outcome:1.2.3.4.Understand the broad principles of environmental engineering;Understand the environmental impacts of materials and chemical processing;Able to evaluate and critically assess environmental life cycles of various materials;Knowledgeable in advanced material usage in energy and environmentalapplications;5. Demonstrate the analytical and technical skills.
Metallurgical and Materials EngineeringSemester: VIIBranch: Metallurgical and Materials EngineeringSubject: Advanced Secondary Steel MakingCode: MME 4129(3) .Course Descriptions:The course deals with the secondary metallurgical processes of steel making and to designand optimize the process flow route. It also helps the students to improve the quality of thesteel products and efficiency of the process.Course Objectives:1. Study about the different process of secondary steel making;2. Study about the benefits of adoption of different environment during secondarysteel making process;3. Learn the concept to achieve the requisite composition of final steel.Syllabus:UNIT- 1History of steel making, major steel making process: BOF, EAF, CONARC, EOF; Impuritiespresent in the liquid steel and its effects on properties of steel.UNIT- 2Objectives of secondary steel making, Ladle furnace method, Injection metallurgy,Degassing processes: Ladle degassing (VOD, VAD), Stream degassing process, Circulationdegassing process (RH, DH), de-oxidation process.UNIT- 3Non-metallic inclusion in steels, Source of inclusion in steel and its control, Inclusionengineering, Impact of inclusion on properties of steels.UNIT- 4Continuous casing of steel, Tundish metallurgy, Moulds used for continuous casting, Useof casting powder, Electro-magnetic stirring, Developments in continuous castingtechnology, Ingot casting, Casting defects and its remedies, Final finishing operations.UNIT- 5Production of stainless steels through VOD, AOD and CLU process, production of ultraclean steel through post solidification treatments (VAR, ESR processes), Recent advances insteel making and continuous casting.
Text Books:1. Secondary steel making – Principle & Applications, Ghosh, CRC Press – 2001.2. Iron making and steel making Theory and Practice, Ahindra Ghosh andAmitChatterjee, Prentice-Hall of India Private Limited, 2008.3. An Introduction to Modern steel making, R H Tupkary, Khanna Publication, India.Reference Books:1. Principles of Secondary Processing and Casting of liquid steel, Ghosh, Oxford & IBHPublication.2. Fundamentals of steel making, E.T. Tukdogan.3. Steel making, Kurdin.Course Outcome:On completion of the course the student should be able to:1.2.3.4.AbleAbleAbleAbletotototoidentify the various advanced secondary metallurgical techniques;acquire a good knowledge of the subject;a step ahead in the field of steel making;solve the problems in an industry.
Metallurgical and Materials EngineeringSemester: VIISubject: Light MetalsBranch: Metallurgical and Materials EngineeringCode: MME 4129(4) .Course Description:This course has been intended to improve the understanding of the students about thevarious light alloys their microstructure, properties and applications. Various alloyclassifications and identification has been discoursed.Course Objectives:1. To understand the physical metallurgy of light metal alloys;2. To explore the various properties and applications of light metal alloys;3. Study the detailed classifications of the light metal alloys.Syllabus:UNIT – 1Aluminum alloys, Classification, Properties and physical metallurgy of Al-Cu alloys, Al-Mgalloys, Al-Zn alloys, Al-Mn alloys and Al-Si alloys aluminum alloys: Ternary phasediagrams, Al-Cu-Mg alloys, Al-Si-Mg alloys and Al-Zn-Mg alloys.UNIT - 2Magnesium alloys, precipitation hardening in magnesium base alloys, Mg-Al-Zn alloys,corrosion resistance of Mg-alloys. Zinc-base alloys, classification, properties andapplications.UNIT - 3Commercially pure titanium and its properties, applications, interstitial solid solutions oftitanium, strengthening mechanisms of Titanium alloys.UNIT - 4Alpha Ti alloys, beta Ti-alloys, alpha plus beta Ti alloys, Ti-6Al-4V, Ti-8Al-1Mo-1V, Ti13V11Cr-3Al alloys.UNIT - 5Beryllium alloys, classification properties and applications zirconium alloys, classification,properties and applications.Text Books:1. Light alloys: Metallurgy of the light metals E. Arnold, I. J. Polmear, Metal Park, OhioAmerican society for metals, London, 1982.2. Structures and Properties of alloys, Robert M. Brick and Phillips.3. Introduction to Physical metallurgy, Sidney H. Avner.
Reference Books:1. Metallurgical abstracts on light metals and alloys Keikinzoku Shōgakukai, LightMetal Educational Foundation., 1999.2. Engineering Materials: Properties and Applications of Metals and Alloys, Chandra PSharma, Prentice-Hall of India Pvt. Ltd; 1st edition, 2004.3. Concepts in Physical Metallurgy, AL Kumar, IOP Science, 2017.4. Alloys: Preparation, Properties, Applications, Fathi Habashi, WILEY‐VCH VerlagGmbH, 2007.5. ASM Metals Handbook Vol-1 & 2.Course Outcome:At the end of the course:1. Student will attain sound knowledge on microstructures, properties, andapplications of several nonferrous alloys such as Al, Be, Mg, Ti, and Zn alloys;2. Student will be able to design light alloys for specific metallurgical applications.
Professional Elective -III (MME Annexure - III)S. )MME4130(5)SubjectMetal Joining ProcessesDesign and Selection of MaterialsIndustrial Pollution and ControlIndustrial TribologyIntroduction to Stainless Steel
Metallurgical and Materials EngineeringSemester: VIISubject: Metal Joining ProcessesBranch: Metallurgical and Materials EngineeringCode: MME 4130(1) .Course Description:‘Metal Joining Processes’ is an important manufacturing route to formulate bulk storageand processing equipment and Power generation equipment. Out of Welding, Brazing andsoldering processes, welding is one of the major manufacturing processes used in thefabrication of process equipment, steel structures, piping and ship building. The subjectfocuses on knowledge and understanding of various joining process and equipment, thefundamental principles and their relative merits and demerits. This subject focuses on theweldability of different metals and alloys being important for students of metallurgy. Thiscourse also provides the knowledge about metallurgical effect of welding in various ferrousand nonferrous metals like carbon steel, stainless steel, aluminium and titanium. Thestudent will be able to apply knowledge and skills of welding metallurgy in producingproducts of quality as per the quality standard of the industries.Course Objectives:1. To provide the knowledge on basics of joining processes;2. To gain the knowledge on the Gas and Arc welding and Resistance and Pressurewelding processes;3. To gain the knowledge on the special welding processes and soldering and brazingtechniques;4. To gain hands on experience on inspection and testing of weld elements.Syllabus:UNIT – 1Sources of heat energy, the flame, the electric arc, chemical reactions during welding,oxidation reaction, protection of weld pool with fluxes or gases, micro structural changesduring welding, the effect of heat on metals, pre-treatment and post-treatment of welds,theory of distortion, residual stress in welds.UNIT – 2Classification of welding processes- heat sources and shielding methods- fusion weldingprocesses, oxy-acetylene welding, arc welding-manual, submerged arc welding, gastungsten arc and gas metal arc welding; their advantages and disadvantages, Pressurewelding, cold and hot pressure welding, friction stir welding, and diffusion welding, rollbonding, resistance welding, spot and projection welding, advantages and disadvantages.UNIT – 3Principle, equipment, process variables, merits, Limitations and applications of electronbeam, plasma arc and laser beam welding processes, Practice of soldering, joint types andpreparation, fluxes, heat sources and heat transfer, brazing practice, filler mat
5. ASM Specialty Handbook: Cast Irons, Joseph R. Davis, ASM International, 1996. Course Outcome: 1. Students will attain an ability to distinguish between various alloying effects; 2. Students will have an increased level of awareness towards alloys and their applications; 3.
Review Metallurgical process for valuable elements recovery from red mud—A review Zhaobo Liu, Hongxu Li⁎ School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083, China Beijing Key Laboratory of Rare and Precious Metals Gree
metallurgical testwork with rapid small-scale tests and by calibrating metallurgical properties with other features (e.g., proxies) that can be realised from resource drilling [11,24,25]. In the context of geometallurgical programmes, metallurgical sampling and testwork are a critical input. 1.3. Current Practice and Focus of This Contribution
IM-3000 Metallurgical Microscope 1.2 Features and Benefits 3 The IM-3000 metallurgical microscope provides brightfield (BF) illumination. The IM-3000 metallographic microscope is a powerful optical tool for the metallographer and metallurgist. 2.0 Unpacking, Shipping and Installation 2.1 Unpacking Unit is delivered in a box. Unpack and check .
A Review of Common Metallurgical Defects in Ductile Cast Iron Causes and Cures C.M.Ecob Customer Services Manager, Elkem AS, Foundry Products Division Abstract The objective of this paper is to provide an overview of some of the most common metallurgical defects found in the
metallurgical data (including gold mass-balances). A wide range of metallurgical techniques are used to test the extractability of gold from gold ore. The most common metallurgical tests employed are direct cyanidation, gravity separ
M46 Metallurgical Microscope Features. Fein . 2 High performance nosepiece: Tilted quintuple brightfield/darkfield . nosepiece, with DIC slot. 7. 7. 8. Metallurgical objective lenses: LWD Brightfield Plan Achromat High Resolution Brightfield Semi Apo LWD BD Plan Achromat High Resolution Brightfield / Darkfield Semi Apo BD .
Metallurgical / Failure Analysis Chromatography Consulting Mechanical Testing Mass . § Sorby develops metallurgical microscope to observe meteorites (1863) From Wikipedia, "History of the Microscope"; Biological Microscope, courtesy University of Cambridge . Optical Microscopy From: "The Metallurgical Microscope", Walter Rosenhain,
METALLURGICAL MICROSCOPE TYPE RV3 USB : For the first time in India, this is the only Inverted Metallurgical microscope which has a built in CCD camera & equiped with a USB Port to plug it directly to your computer for Instant photography & Image analysis. One more Video out port to connect it to a TV monitor.Microstructure
