KEENSERTS Threaded Inserts - KVT-Fastening

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KEENSERTS Threaded insertsCertainly the perfect fit for heavy duty applications

The center of excellence for highperformance fastening technologyKVT-Fastening is an expert for high-quality fasteningapplications and offers engineering solutionsbased on the wide product portfolio of the leadingmanufacturers in the market.Mechanical engineering Automotive Electrical engineering Energy Precisionengineering Fluid power Transportation Off-shore and Marine Medical equipmentAviation and aerospace Construction industry Watch manufacturing industrywww.kvt-fastening.com2

High-performance solutions from KVT-Fasteningare found wherever absolutely safe and secureconnections are essential. These small butextremely resilient components play key roleswhere it matters most – whether in the electronicsand energy sector, the automotive and transportation industries, aviation and aerospace, engineering and construction, precision engineering, ormedical equipment.KVT-Fastening does not just supply standardproducts and individual components, but also provides close and active customer support in thesearch for ideal solutions, particularly when specific requirements must be fulfilled. This portfoliois complemented by a range of innovative tools andmachines as well as, if needed, the integration intoautomated serial production workflows.Ever since 1927, KVT-Fastening has stood forexperience, solution-driven know-how, uniqueexpertise in development and consultancy as wellas the ultimate in reliability. Since December2012, KVT-Fastening is a member of the BossardGroup. Bossard is a leading provider of intelligentsolutions for industrial fastening technology. Therange includes global sales, technical consulting(engineering) and logistics of fastening technology components and bolts. Customers benefitfrom the extension of competencies in industrialfastening technology and from an optimallyenhanced product or service portfolio.3

KEENSERTS threaded inserts – guaranteed reliablefastening solutionKEENSERTS threaded inserts are the perfect solution toprevent threads from becoming stripped in fields likemechanical or precision engineering, aviation and aerospace. KEENSERTS are made of stainless steel 1.4305 /AISI 303. They are extremely durable and withstand numerous loosening and tightening cycles without threadstripping. They can be readily used in light metal, steel orcast iron application. They can also be used as an easyand efficient replacement for damaged threads in expensive components.KEENSERTS threaded inserts are preassembled withspecial keys that lock the KEENSERTS into place toabsolutely eliminate rotation and vibration even in heavyduty applications. Depending on the tread size,KEENSERTS are available with two or four key locks,both either with normal or self-locking thread.Benefitsn Easy installationn Highly durablen Repair of damaged threadsn Pre-assembled key locks4

KEENSERTS ContentsThreaded inserts with 2 key locks 6Threaded inserts with 2 key locks, self-locking 7Threaded inserts with 4 key locks 8Threaded inserts with 4 key locks, self-locking 9Tool, installation 10Technical performances, installation recommendations as well as unspecifiedtolerances regarding the dimensions of the parts have to be requested individualfor each application before starting the series production.All dimensions are specified in mm.5

Threaded inserts2 key locksDMaterialStainless steel 1.4305 / AISI 303d1Types KNCM, KNM, KNHM xtraction force [N]EShear engagement „A [mm2]“ x ultimate shearstrength of parent material „Rm [N / mm2]“LKEENSERTS with UNC or UNF threads, MS andNAS specification are available upon request. 90 /-10 d4d3d2Td1DHole patternL1LType KNCM, small seriesThread sized15HThread sizeD4hM3M5x0,80M4M6x0,75Order referenceL 0,25d2d36Hd4Tmin.A[mm2]KNCM 3x0,54,254,4M5x0,805,16,033,1KNCM 4x0,75,255,5M6x0,756,17,558,4Order referenceL pe KNM, standard seriesThread sized15HThread sizeD4hM5M8x1,25KNM 5x0,8M6M10x1,25KNM 6x110,08,8M10x1,2510,2513,0177,7Order referenceL 0,3d2d36Hd4Tmin.A[mm2]Type KNHM, heavy-duty seriesThread sized15HThread sizeD4hM5M10x1,25KNHM 5x0,810,08,8M10x1,2510,2513,0177,7M6M12x1,25KNHM g.com

KEENSERTS Threaded inserts2 key locks, self-lockingTypes KNML, KNHMLThe self-locking feature is designed similarlyto MIL-N-25027 and supplied with MIL-L8937lubrication.MaterialStainless steel 1.4305 / AISI 303 with Molykote surface treatmentL1Extraction force [N]Shear engagement „A [mm2]“ x ultimate shearstrength of parent material „Rm [N / mm2]“LHole pattern90 /-10 d4d3d2Td1DKEENSERTS with UNC or UNF threads, MS andNAS specification are available upon request.90 /-1d4d3d2d1DSelf-locking areaL1LType KNML, standard seriesOrder referenceL 0,3L1 ,08,28,8M10x1,2510,2513,0152,7Order referenceL 0,3L1 *d2d36Hd4Tmin.A[mm2]Thread sized15HThread sizeD4hM5M8 x1,25KNML 5x0,8M6M10x1,25KNML 6x1Type KNHML, heavy-duty seriesThread sized15HThread sizeD4hM5M10x1,25KNHML ML 6x112,09,510,8M12x1,2512,2515,5242,5* L1 minimum srew-in depthwww.kvt-fastening.com7

Threaded inserts4 key locksDMaterialStainless steel 1.4305 / AISI 303d1Types KNM, KNHMExtraction force [N]Shear engagement „A [mm2]“ x ultimate shearstrength of parent material „Rm [N / mm2]“LKEENSERTS with UNC or UNF threads, MS andNAS specification are available upon request.Hole pattern90 /-10 d4d3d2Td1D L1LTyp KNM, standard seriesThread sizeD4hThread sized15HOrder referenceL 0,3d2d36Hd4Tmin.A[mm2]M8M12 x1,25KNM M M 12x1,7516,014,75M16x1,5016,2520,0470,2Thread sizeD4hOrder referenceL 0,3d2d36Hd4Tmin.A[mm2]M8M14x1,50KNHM M M HM 16x222,020,50M22x1,522,2527,0896,8Typ KNHM, heavy duty seriesThread sized15H8www.kvt-fastening.com

KEENSERTS Threaded inserts4 key locks, self-lockingTypes KNML, KNHMLThe self-locking feature is designed similarlyto MIL-N-25027 and supplied with MIL-L8937lubrication.MaterialStainless steel 1.4305 / AISI 303 with Molykote surface treatmentd1DSelf-locking areaL1L xtraction force [N]EShear engagement „A [mm2]“ x ultimate shearstrength of parent material „Rm [N / mm2]“Hole pattern90 /-10 d4d3d2Td1DKEENSERTS with UNC or UNF threads, MS andNAS specification are available upon request.L1LTyp KNML, standard seriesOrder referenceL 0,3L1 *d2d36Hd4Tmin.A[mm2]M12x1,25KNML 0KNML 50KNML 12x1,7516,011,214,75M16x1,5016,2520,0441,4Thread sized15HThread sizeD4hM8Typ KNHM, heavy duty seriesThread sized15HThread sizeD4hOrder referenceL 0,3L1 *d2d36Hd4Tmin.A[mm2]M8M14x1,50KNHML 0KNHML 0KNHML 50KNHML 16x222,012,420,50M22x1,522,2527,0855,2* L1 minimum srew-in depthwww.kvt-fastening.com9

Tool InstallationTool for threaded inserts with 2 or 4 key locksTypes KNCM small series and KNM, KNMLTypes KNHM, KNHML heavy duty seriesInternal thread KEENSERTS Order referenceOrder referenceM3KRTM 3 – 01M4KRTM 4 – 01M5KRTM 5 – 01KRTM 5 – 02M6KRTM 6 – 01KRTM 6 – 02M8KRTM 8 – 01KRTM 8 – 02M10KRTM 10 – 01KRTM 10 – 02M12KRTM 12 – 01KRTM 12 – 02M16KRTM 16 – 02Installation1. M anually screw the KEENSEERTS threadedinsert on the mandrel using 2 - 3 turns.2. A ttach the installation tool, including thespigot, and turn it until the key locks snap inthe bore hole. Continue the screwing processuntil the KEENSEERTS threaded insert isfully screwed in.3. H itting the tool with a hammer, drive the snappedin key locks in until they touch the material.1231234. S lightly lift the tool and it turn clockwise byabout 45 .5. H itting the tool with a hammer, drive the keylocksin completely until the tool is once again flushwith the surface.6. Installation complete.10www.kvt-fastening.com

KVT-Fastening – Fastening technologyBlind rivet nutsBlind rivet technologyThread insertsSelf-clinchingfastenersStud welding systems 1)Lock nutsBonding fastenersAccess solutionsQuick fasteningelements and clipsQuick release pinsand spring plungers Adhesives andsealants 1) Constructionfasteners 2)Special processes 2)PlugsPressure intensifiers 3)Fastening, sealing and flow control solutions for complexapplicationsInstallation technologyQuick connectors 4)The extensive KVT-Fastening portfolio offers optimal solutionsfor your most challenging applications. The products included inthis catalog represent only a selection from our entire productportfolio. Upon request, we will be pleased to provide additionalinformation or an individual consultation to you.Intelligent logistic systemsBossard SmartBin and SmartLabel areintelligent logistics systems which monitor stock with total reliability and ensurestock replenishment automatically.An online system transmits the datato our server, and this – if necessary –triggers an order. These systemsensure quick and easy availability ofC-parts while production is running.Logistic systemsCompetent analysis for efficientsolutionsFor more information about our rangeof products and order at our E-shop,please visitwww.kvt-fastening.com1)KVT-Fastening’s highly qualified expertsanalyze the given task at hand.Based on this sound understanding ofthe project, they then develop idealsolutions that are economical, efficient,and safe.SolutioneeringNot available in Germany. 2) Only available in Switzerland. 3) Not available in Switzerland. 4) Not available in Austria.

KVT-Fastening AGDietikon/Zürich SwitzerlandTel: 41 44 743 33 -Fastening Sp. z o.o.Radom PolandTel: 48 58 762 17 -Tehnika pritrjevanja d.o.o.Ljubljana SloveniaTel: 386 1 siKVT-Fastening GmbHIllerrieden GermanyTel: 49 7306 782 - Fastening S.R.L.Bucureşti RomaniaTel: 40 37 roKVT-Fastening s.r.o.Brno Czech RepublicTel: 420 547 g.czKVT-Fastening GmbHLinz/Pichling AustriaTel: 43 732 25 77 -Fastening spol. s.r.o.Bratislava SlovakiaTel: 421 9 .skKVT-Fastening Kft.Budapest HungaryTel: 36 1 769 0925info-HU@kvt-fastening.comwww.kvt-fastening.hu KVT / KEENSERTS / EN / 12-2015 / qu / We reserve the right to make changeswww.kvt-fastening.com

KEENSERTS threaded inserts – guaranteed reliable fastening solution KEENSERTS threaded inserts are the perfect solution to prevent threads from becoming stripped in fields like mechanical or precision engineering, aviation and aero-space. KEENSERTS are made of stainless steel 1.4305

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