RIVER PROTECTION PROJECT -WASTE TREATMENT PLANT .

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Issued byRPP-WTP PDC RIVER PROTECTION PROJECT - WASTE TREATMENT PLANTENGINEERING SPECIFICATIONFOREMF Centrifugal PumpsContent applicable to ALARA? YesADRNo.24590-BOF-ADR-MS-16-0003Quality LevelCMRev0D Yes NoD N/A (alpha revision or revision 0)Specification changes retroactive?YrtD NoDOE Contract No.DE-AC27-01RV14136NOTE: Contents of this document are Dangerous Waste Permit affecting.2("r'I1115116I11li,m IA ma e!!r! !!! Jung ShinErica PobereznyOriginator 'YBy: Jung Shin. jwshln1Org Name: Bechlol Nallonal Inc. Piaced: Apr-11,2017James Babcocka?!!! ! [- l""'""""''NIAPlaced· Apr 11 20171 ousse, 1v10nammao Zadehatiedama 'V Name Bedltal National, Inc.Placed Apr11,2017Holden CarrolltVNIAJulian LearnYoussef Mohammad ZadehJulian Learn0611/16Holden CarrollRobert PrestonNIAYoussef Mohammad IONNo.24590-BOF-3PS-MPCO-T000124590-G048-F00009 Rev 19 (Revised 212412016)Rev2PageiRef: 24590-WTP-3DP-G048-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal PumpsRevision HistoryQ SpecificationRevision OnlyMargin Reduced?Revision012Reason for RevisionCMOnlyYESN/ANON/AN/AN/AIssued for Purchase(Revised Section 8 Quality Assurance Requirements, Deleted Section10.1.5, Corrected reference Section from 6.4 to 6.0 in Section 10.3.7.3,Corrected Exhibit No. in Section 10.3.7.4; added statements to determinestatus of SCNs applicable to Exhibits 1, 2, and 3; Incorporated C&Ireview comment for the use of a pressure transmitter in place of apressure switch in Section 3.8.1. Add additional instrument, processconnections and Foundation Fieldbus requirements in Sections 3.8.3,3.8.4, 3.8.5, and 3.8.6.) Issued for PurchaseRevised Sections 2.2 and 3.8 (including its subsections), 6.3.6, and 6.3.7to include C&I requirements on Seller's standard Plan 53B system.Pressure transmitters is moved from Seller's scope to Buyer's scope ofwork. Added Sections 10.3.1.4, 10.3.7.8, 10.3.7.9, and Exhibit 4 tocapture submittals associated with the C&I requirements. Minor changesfor revised document numbers and editorial changes are marked in theright-hand margin of the document. No EIEs against this document. Issued for Quote24590-G04B-F00009 Rev 19 (2/24/2016)Page iiRef: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal PumpsNoticePlease note that source, special nuclear, and byproduct materials, as defined in the AtomicEnergy Act of 1954 (AEA), are regulated at the US Department of Energy (DOE) facilitiesexclusively by DOE acting pursuant to its AEA authority. DOE asserts, that pursuant to theAEA, it has sole and exclusive responsibility and authority to regulate source, special nuclear,and byproduct materials at DOE-owned nuclear facilities. Information contained herein onradionuclides is provided for process description purposes only.Page iii24590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590 -WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal PumpsContentsNotice . iii123456Scope .11.1Project Description and Location . 11.2Equipment, Material, and Services Required . 11.3Work by Others . 11.4Definitions . 2Applicable Documents.32.1General . 32.2Codes and Industry Standards . 32.3Reference Documents/Drawings . 4Design Requirements.43.1Basic Function . 43.2Performance . 43.3Design Conditions. 53.4Environmental Conditions . 53.5Mechanical Requirements . 53.6Loadings . 63.7Electrical Requirements . 63.8Instrumentation and Control Requirements . 63.9Accessibility and Maintenance . 7Materials .74.1Construction . 74.2Prohibited Materials . 84.3Special Requirements . 84.4Storage of Special Materials (e.g., stainless steel) prior to work . 8Fabrication .85.1General . 85.2Welding . 85.3Assembly . 8Tests and Inspections .96.1Personnel Qualifications . 96.2Non-Destructive Examinations . 96.3Shop Tests . 96.4Positive Material Identification . 106.5Safety Requirements . 10Page iv24590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590 -WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps7Preparation for Shipment .107.1Cleanliness . 107.2Tagging . 107.3Packaging . 108Quality Assurance .119Configuration Management .1110Documentation and Submittals .1110.1General . 1110.2Schedule . 1110.3Submittals . 12ExhibitsExhibit 1 Structural Design Loads for Seismic III and IV Equipment and Tanks . Exhibit 1, Page 1Exhibit 2 Positive Material Identification (PMI) for Shop Fabrication . Exhibit 2, Page 1Exhibit 3 Low Voltage Induction Motors . Exhibit 3, Page 1Exhibit 4 Pressure Transmitter Data Sheet . Exhibit 4, Page 1FiguresFigure 1Pump Operating Range . 5Page v24590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590 -WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps11.1ScopeProject Description and LocationThe Office of River Protection (ORP) and its contractors manage 177 underground radioactive wastestorage tanks at the Hanford Site in Washington. These tanks contain approximately 56 million USgallons of radioactive waste. Bechtel National, Inc. (BNI) has entered into contract with the USDepartment of Energy to design, construct, and commission the Hanford Tank Waste Treatment andImmobilization Plant (WTP) to process and vitrify this waste into a stable form that is suitable forpermanent storage. The WTP will be constructed in the 200 East Area of the Hanford Site, nearRichland, Washington. The main facilities within the WTP complex will be the Pretreatment facility(PTF), Low-Activity Waste facility (LAW), High-Level Waste facility (HLW), Balance of Facilities(BOF), Analytical Laboratory (Lab), and the Effluent Management Facility (EMF).1.2Equipment, Material, and Services RequiredThis specification, combined with the applicable pump mechanical datasheets, project specifications andpurchase order requisition documentation defines the minimum requirements for the design, dimensionalrequirements, materials of construction, testing, and documentation of centrifugal pumps for the EMFFacility which are designed in accordance with ASME B73.1, including:1.2.1Horizontal centrifugal pumps complete with electric motor, baseplate, startup strainer, andaccessories as specified in individual Pump Data Sheets and Motor Data Sheets.1.2.2Specific modifications to pump, attachments, baseplate, baseplate attachments, electric motor,and/or electric motor attachments are detailed in individual Pump Data Sheets.1.2.3Stainless steel (SS) shim packs for each foot mounting position for each pump and driver. Theshims shall be cut and slotted to match each support baseplate and cover a minimum 70% ofthe area between the baseplate and baseframe/top-plate. Unless otherwise agreed to by theBuyer, each shim pack shall contain the following:1 each SS shim 0.250" in thickness2 each SS shim 0.125" in thickness2 each SS shim 0.0625" in thickness2 each SS shim 0.040" in thickness2 each SS shim 0.010" in thickness2 each SS shim 0.005" in thickness1.3Work by OthersThe following items and services will be supplied by the Buyer and are not included in the Seller’s scopeof work:1.3.1Material shipping, unloading and storage at job site1.3.2Installation labor1.3.3External pipingPage 124590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps1.3.4Electrical power supply1.3.5Wiring external to the pump1.3.6Motor starters1.3.7Pressure transmitters1.41.4.1DefinitionsDefinitions – See ASME B73.1 and:BUYERBechtel National Inc. for the WTPSELLERDesigner, manufacturer, fabricator, vendor, supplier, bidder who provides equipment,components, services or other products for delivery or direct benefit to the BuyerQuality LevelWTP Project’s quality classifications of structures, systems, and components based on theirimportance to safety. See Supplier Quality Assurance Program Requirements Datasheet andindividual Pump Data Sheets for quality requirements.Commercial QualityStructures, systems, components, and associated services that are required to meet therequirements of DOE Order 414.1C. See Supplier Quality Assurance Program RequirementsDatasheet and individual Pump Data Sheets for Quality Requirements.Seismic CategoryWTP Project’s seismic classifications of structures, systems, and components based on theirsafety function. See Exhibit 1, Structural Design Loads for Seismic Qualification of SeismicCategory III & IV Equipment and Tanks, and individual Mechanical Pump Data Sheets forseismic requirements.1.4.2Acronyms of Organizations and FAmerican National Standards InstituteAmerican Petroleum InstituteAmerican Society of Mechanical EngineersAmerican Society for Testing and Materials, InternationalAmerican Welding SocietyBest Efficiency PointBechtel National Inc.Bill of MaterialsCode of Federal RegulationsCommercial Quality LevelDirect Feed LAW Effluent Management Facility Process SystemDirect Feed Low-Activity WasteDepartment of EnergyEffluent Management FacilityPage 224590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal PPOQAPRPP-WTPSCNSDSSPDTULWTP22.1Field Device Tool/Device Type ManagerHydraulic Institute StandardsInstitute of Electrical and Electronic EngineersMinimum Continuous Stable FlowMaterial Requisition QuoteMaterial Requisition PurchaseNon-Destructive ExaminationNational Electrical Manufacturers Association (NEMA)Net Positive Suction HeadNationally Recognized Testing LaboratoryOccupational Safety and Health AdministrationProcess Industry PracticesPurchase OrderQuality Assurance ProgramRiver Protection Project – Waste Treatment PlantSpecification Change NoticeSafety Data SheetsSingle Pole Double ThrowUnderwriters Laboratories, Inc.Hanford Tank Waste TreatmentApplicable DocumentsGeneral2.1.1Work shall be done in accordance with the referenced codes, standards, and documents listedbelow and the exhibits, which are an integral part of this specification.2.1.2When specific chapters, sections, parts, or paragraphs are listed following a code, industrystandard, or reference document (including exhibits), only those chapters, sections, parts, orparagraphs of the document are applicable and shall be applied.2.1.3In case of conflict between this specification and referenced codes and standards, therequirements for all must be met with the most stringent governing, as determined by Buyer.2.1.4For the codes and standards listed below, the specific edition year identified shall be followed.For the codes and standards that are incorporated by reference (daughter codes and standards),the referenced daughter edition or current edition shall be followed. If an edition year is notidentified, the latest issue, including addenda, at the time of award shall apply.2.2Codes and Industry StandardsASME B73.1ASME B16.5ABMA 9ABMA 11ASME B15.1ASME B1.1Specification for Horizontal End Suction CentrifugalPumps for Chemical Process - 2001Pipe Flanges and Flanged FittingsLoad Ratings and Fatigue Life for Ball BearingsLoad Ratings and Fatigue Life for Roller BearingSafety Standard for Mechanical Power TransmissionApparatusUnified Inch Screw ThreadsPage 324590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal PumpsASME Section IXUBCHISPIP RESP0022.3BPVC Section IX, Qualification Standard for Welding andBrazing Procedures, Welders, Brazers, and Welding andBrazing OperatorsUniform Building Code – 1997Hydraulic Institute StandardsDesign of ASME B73.l and General Purpose PumpBaseplatesReference Documents/Drawings2.3.1Reference DocumentsThe following documents and their associated change notices listed in Part 2 of the MaterialRequisition (MR) are applicable:2.3.1.124590-WTP-3PS-G000-T0003, Engineering Specification for Packaging, Handling, andStorage Requirements2.3.1.224590-WTP-LIST-ESH-16-0001, Restricted Materials List2.3.2Reference DrawingsNone.33.13.1.13.2Design RequirementsBasic FunctionThe centrifugal pumps shall provide motive force required to move various process liquids(defined in individual Pump Data Sheets) in the EMF Facility within the WTP Project.Performance3.2.1Pump head capacity characteristic curves shall be selected to rise continuously as flow isreduced to shutoff. Head rise to shut-off shall be at least 10% of the head at the rated capacity.3.2.2Pump shall be capable of a minimum head increase of 5% at the rated flow by installing a newimpeller, up to the maximum allowable shown on the Seller's typical pump curves.3.2.3Unless otherwise noted in individual Pump Data Sheet, the net positive suction head (NPSH)available shall exceed the NPSH required by at least 3 feet from minimum continuous flow to110% of rated operating point.3.2.4Pumps with suction Specific Speeds (Nss) greater than 11,000 require approval from theBuyer.3.2.5Both the normal and rated flow rates shall be within the acceptable and preferred flow rateranges established in Figure 1. Buyer approval is required before deviating from this chart.Page 424590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal PumpsFigure 1Pump Operating Range1413cautionjC:::)12n11!I.a 82. ed7650102030405060708090100 110 120 130Row Rate - Percent ot BEP3.3Design Conditions3.3.1Equipment and accessories are to be used in a plant with a design life of 40 years. The designobjective for pumps purchased to this Specification shall be 40 years of useful life withperiodic maintenance as recommended by the Seller. Maintainable items will be specified forcost-effective design lives taking into account current technology and standards.3.3.2Specific design conditions shall be detailed in individual Pump Data Sheets for each pump.3.4Environmental Conditions3.4.1Pumps shall be subjected to the operating conditions specified in individual Pump DataSheets.3.4.2When noted in individual Pump Data Sheets, the seal elastomer components shall useradiation-tolerant materials. When noted in individual Pump Data Sheets, bearings shall usespecial radiation resistant lubricants.3.4.3All pumps subject to decontamination shall be designed to withstand the process withoutdegradation of function.3.5Mechanical Requirements3.5.1See individual Pump Data Sheets.3.5.2Suction and discharge nozzles shall be flanged in accordance with ASME B73.1, [paragraph4.2]. See individual Pump Data Sheets for additional requirements.Page 524590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps3.5.3Modifications and/or special nozzle configurations are specified in individual Pump DataSheets.3.5.4Seal gland shall be as specified in ASME B73.1, [paragraph 4.6.6]. For services where thepump case is a higher grade alloy, the seal gland shall be of the same material as the pumpcase or an alloy of greater corrosion resistance. See paragraph 6.4 of this specification forpositive material identification requirements.3.5.5Unless otherwise specified, all pumps shall be supplied with stainless steel baseplates to bewelded to Buyer’s baseframe/top-plate. Seller shall provide shim packs for leveling perSection 1.2.3 of this specification. See individual pump data sheets for additional baseplaterequirements.3.5.6Seller shall note on pump data sheets or general arrangement drawings the weld type, size, andlength to anchor the baseplate.3.5.7The combination noise level of the pump and motor shall not exceed 85 dBA when measured3 feet in any direction from the pump/driver unit.3.5.8All pumps shall come with a mechanical seal, unless otherwise noted on the individual pumpdatasheets. Details associated with each seal are detailed on each individual pump datasheet.3.5.9All pumps shall be provided with a drain on the casing.3.5.10All pumps shall be designed to withstand decontamination with water without the degradationof function. Refer to section 5.3.4 of this specification for additional requirements for pumplocated within R3 or R4 area.3.6Loadings3.6.1Seller shall submit allowable nozzle/flange loadings to Buyer for review on individual PumpData Sheets.3.6.2Pump assemblies shall be designed for seismic loads as specified in the individual Pump DataSheets. Design loads shall be calculated in accordance with Exhibit 1, Structural DesignLoads for Seismic Category III & IV Equipment and Tanks.3.7Electrical Requirements3.7.1Low Voltage Induction Motors shall conform to Exhibit 3, Low Voltage Induction Motors.3.7.2Electric Motors shall be sized so that they are not overloaded at any point on the performancecurve.3.83.8.1Instrumentation and Control RequirementsInstrumentation that is included on the barrier fluid system (Plan 53B system, if specified onmechanical data sheets) shall be designed per Seller’s Standard.Page 624590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps3.8.2Seal failure detection shall be equipped with the barrier fluid systems which include discreetcontacts or other electronic data signal interface for Buyer’s external alarm (pressurealarm). Seller shall provide recommendation on the pressure alarm settings for use inBUYER’s Distributed Control Pressure Transmitter Connection3.8.6.13.8.7Instrument Data Sheet3.8.7.13.9Seller shall provide an end connection detail associated with the connection of thepressure transmitter.Seller shall provide an instrument datasheet for the pressure transmitter containinginformation as shown in Exhibit 4. Buyer will procure final device. However, seller shallsupply a unit as required for testing.Accessibility and Maintenance3.9.1Frequency of inspection and maintenance intervals shall be in accordance with equipmentSeller's recommendations.3.9.2Seller shall specify access and space requirements to facilitate maintenance during normalplant operation or scheduled shutdown.3.9.3Seller shall specify recommended startup strainer for each pump application including screensize or perforation size. This shall be noted on each individual pump data sheet and on the Billof Materials.44.1MaterialsConstruction4.1.1Materials of construction and corrosion allowance are shown on individual pump data sheets.4.1.2Horizontal end suction centrifugal pump construction shall be in accordance with ASMEB73.1.4.1.3Restrictions to repair of pressure containing or wetted parts shall be in accordance with ASMEB73.1 [paragraph 4.8]. No repairs may be made on any wetted part without prior Buyerapproval. Repairs by plugging, peening, or impregnation are not allowed on parts wetted bythe pumped fluid.Page 724590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps4.24.2.1Prohibited MaterialsAll materials in contact with stainless steel or nickel-based alloys shall not cause corrosion orother harmful effects. Requirements: 4.2.24.34.3.14.44.4.155.15.1.15.2The total chloride/fluoride content shall not exceed 200 ppm.The total sulfur content shall not exceed 400 ppm.The total of low melting point metals such as lead, zinc, copper, tin, antimony, andmercury shall not exceed 1 percent; of this, mercury shall not exceed 50 ppm.The materials listed in 24590-WTP-LIST-ESH-16-0001, Restricted Materials List, shall notbe used on any supplied equipment or brought onto the WTP site.Special RequirementsSpecial conditions and requirements, if any, are detailed in individual pump data sheets.Storage of Special Materials (e.g., stainless steel) prior to workStorage of Special Materials (Seller's Location) shall be in accordance with the Seller's QAPand 24590-WTP-3PS-G000-T0003, General Specification for Packaging, Shipping, Handlingand Storage Requirements. Seller shall submit an SDDR in case of conflict.FabricationGeneralFor the equipment supplied per this specification, the Seller shall ensure that all sharp edgesare broken/smoothed and all burrs removed. Machined metal surfaces subjected to humantouch through maintenance or operational reason shall be constructed to have no sharp edgesunless it serves the function of the equipment.Welding5.2.1Weld repairs required shall be performed and inspected by qualified operators in accordancewith Section IX of the ASME Code. Either the original WPS or one submitted as a designatedrepair WPS shall be used.5.2.2Weld repair records shall be included with document submittal package.5.3Assembly5.3.1Pump and driver mounted by the Seller shall be properly aligned prior to shipment. To ensurefinal alignment can be achieved in the field, the equipment Seller shall align the pump anddriver within 0.002-inch parallel offset. The driver shall not be bolt bound in any direction andhold down bolts shall not be undercut or undersized to relieve this condition.5.3.2Each pump, motor and baseplate assembly shall include all components and accessories fullyassembled, piped and wired, requiring only setting on the foundation and connecting Buyer'spiping, electrical, and control systems.Page 824590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps5.3.3Nonferrous parts, nameplates, instruction plates, machined faces and fittings, preparations forfield welding, and parts to be embedded in concrete shall not be painted.5.3.4The pumps located within an area with a classification of R3 or R4 (as shown on individualpump data sheets) shall be radiation resistant and be able to withstand decontaminationactivities, including water and 0.5M nitric acid washdown.66.16.1.16.26.2.16.3Tests and InspectionsPersonnel QualificationsSeller's inspection and test personnel qualifications shall be made available for Buyer'ssupplier quality representative.Pressure TestsHydrostatic tests on machined parts shall be in accordance with ASME B73.1 [paragraph5.2.1]. See individual pump data sheets for additional tests.Shop Tests6.3.1Buyer’s inspection plan shall indicate tests and inspections to be witnessed. The individualpump datasheets may further define inspection, test requirements, and pump media type.6.3.2Pump performance tests shall be performed per Hydraulic Institute Standards (HIS) asrequired by ASME B73.1 [paragraph 5.2].6.3.3Hydrostatic testing of equipment shall be performed using potable water with chlorine contentof no more than 50 ppm.6.3.4Seller shall furnish all facilities necessary for the performance of such tests. In the eventSeller’s own facilities are not suitable for such tests, Seller shall advise Buyer for usingalternative facilities.6.3.5Motors shall be tested per requirements in Exhibit 3, Low Voltage Induction Motors, Section5.1.6.3.6Instrumentation within Seller’s scope shall be calibrated with test and calibration equipmentthat are traceable to NIST standards.6.3.7Mechanical Pump Seals (Plan 53B system, if specified on mechanical data sheets) shall betested in accordance with Seller’s Standard to ensure the functionality of the pump assembly.Page 924590-G04B-F00019 Rev 4 (2/12/2008)Ref: 24590-WTP-3DP-G04B-00049

24590-BOF-3PS-MPC0-T0001, Rev 2EMF Centrifugal Pumps6.46.4.16.5Positive Material IdentificationPositive material identification (PMI) shall be performed in accordance with Exhibit 2,Positive Material Identification (PMI) for Shop Fabrication.Safety Requirements6.5.1See individual pump data sheets for specific safety requirements.6.5.2Safety guards shall be furnished in accordance with ASME B73.1, [paragraph 4.12.1].77.1Preparation for ShipmentCleanlinessAll dirt, oil, grease, loose mill scale, weld splatter and other foreign matter shall be removed fromall surfaces in accordance with specification 24590-WTP-3PS-G000-T0003, EngineeringSpecification for Packaging, Handling, and Storage Requirements.7.2Tagging7.2.1Nameplates for pumps shall be provided and attached as specified in ASME B73.1 [paragraph7.3].7.2.2Nameplates for motors shall comply with Exhibit 3, Low Voltage Induction Motors, Section4.3.7.2.3Buyer's equipment number listed on the individual pump data sheets shall be included onnameplate.7.2.4Buyer's instrument tag numbers listed on the individual in

ASME B73.1 Specification for Horizontal End Suction Centrifugal Pumps for Chemical Process - 2001 ASME B16.5 Pipe Flanges and Flanged Fittings ABMA 9 Load Ratings and Fatigue Life for Ball Bearings ABMA 11 Load Ratings and Fatigue Life for Roller Bearing ASME B15.1 Sa

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