General Service Ball Valves - Swagelok

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General Service Ball Valves, GB Series 1www.swagelok.comG e ne ral Se r vice Ball Valve sAFSBALLGB Se r ie s Working pressures up to 6000 psig (413 bar) with temperatures from –40 to 250 F (–40 to 121 C) Swagelok tube fitting end connections in fractional (3/8 in. to 1 in.) and metric (12 mm to 25 mm),female pipe end connections in fractional (3/8 in. to 1 in.) Corrosion-resistant body materials: 316/316L, Alloy 2507, 6-Moly, Alloy 625, Alloy 825, Alloy C-276 Mechanically locked end screw design (patent pending) provides increased safety Optional API 607 for fire-safe applications and NACE MR0175/ISO 15156 for sour gas

Ball ValvesContentsFeatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Important Information AboutSwagelok General Service Ball Valves . . . . . . . . . . . . . . 2Pressure-Temperature Ratings . . . . . . . . . . . . . . . . . . .3Materials of Construction . . . . . . . . . . . . . . . . . . . . . . .4Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . .5Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . 8Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Cleaning and Packaging . . . . . . . . . . . . . . . . . . . . . . . .9Low Fugitive Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Process Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9ISO 5211-Compliant Pneumatic Actuators . . . . . . . . . . . 10Features Body seals designed for hydrostatic system proof testing up to 1.5 maximum rated pressure Valve bodies feature a bolt pattern that can be used for optional lockout, panel mount, and a bracket compatible with ISOAFSBALL5211 pneumatic actuator to reduce inventory levels and provide installation flexibility Mechanically locked (crimped) end screw design (patent-pending) to avoid accidental disassembly and increase safetyBefore crimpingAfter crimpingImportant Information About Swagelok General Service Ball Valves Swagelok general service ball valves are designed to be operated in a fully open or fully closed position.A packing adjustment may be required periodically to increase service life and to prevent leakage.Valves that have not been cycled for a period of time may have a higher initial actuation torque.

General Service Ball Valves, GB Series 3Swagelok General Service Ball Valves316 stainless steel lever handlewith sleeve gives improvedcorrosion resistanceFloating ball design achievespositive seat seal from lowthrough fully rated pressuresFull bore design provides flowwith no restrictions throughbody or ballStem springscompensate forchanges in pressure,temperature, and wearDirectional stem flatsshow open or closed positionGrounding springgrounds stem to providecontinuity for antistaticprotectionLive-loaded, 2-piecechevron stem packing R equires less operating torque Improves performance C ompensates for stem wearPEEK stem bearing P rovides smooth actuation E liminates galling betweenvalve stem and body Resists wearBottom-loaded stem Prevents stem blowout E nhances system safetyPressure-Temperature Ratings6-MolyAlloyC-2766000 (413)6000 (413)6000 (413)6000 (413)5510 (379)5800 (399)5472 (377)6000 (413)5369 (369)5535 (381)5263 (362)316/316LAlloy 2507–40 (–40)➀ to100 (37)6000 (413)6000 (413)6000 (413)200 (93)5190 (357)5981 (412)250 (121)4935 (340)5818 (400)Temperature, F ( C)Alloy 625Alloy 825Working Pressure, psig (bar)➀ Seal and survive to –58 F (–50 C), actuation not permitted below –40 F (–40 C). See PTR-5024,Low Temperature Thermal Cycle Test of Swagelok 8GB and 16GB Series General Service Ball Valves.Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. Refer toSwagelok Tubing Data, MS-01-107 for additional information.Ratings are based on ASME Code for Pressure Piping B31.3, Process Piping and ASME B31.1, Power Piping.The rating for AGB Fire Safe valves with Grafoil packing has a minimum temperature of –20 F (–28 C).AFSBALLPEEK seat and metalbody seal design withoutelastomers allowsfor improved systemcompatiblity

Ball ValvesMaterials of ConstructionValve Body Materials316/316LAlloy 2507ComponentAlloy 625Alloy 8256-MolyAlloy C-276Material Grade/ASTM Specification1 Stem nut (2)316 SS2 Stem springs (3)316 SS/A2493 Stop plate316 SS/A2404 Handle5 Handle sleeveVinyl6 Grounding spring316 SS/A3137 GlandPTFE-coated 316 SS/B7838 Packing supportPolyetheretherketone (PEEK)9 Top packing10 Bottom packingPolyetheretherketone (PEEK)➀11 Stem bearing12 Seats (2)316/316L SSA276AFSBALL13 Stem14 Body15 End screw(s)16 Ball17 End screw gasket (2)316/316L SSA276 and A479316/316L SSA276Silver-plated316 /A479625/B446825/B425625/B4466MOA479 and ed sedWetted components listed in italics.➀ Coated with molybdenum disulfide with a hydrocarbon carrier (excluding the 8GB seats).123546281517 1216 12127910142-Piece Body15C276/B57417 121612 173-Piece Body11131415Silver-platedC276

General Service Ball Valves, GB Series 5Ordering InformationBuild a GB series ball valve ordering number by combining the designators in the sequence shown below.StandardTwo different endconnections withoptions134SS - 8GB S8122345676MO - 16GB S 25MM - F 16 - JLW20YWNote: Dashes are removed from right to left until 25 characters are achieved in the part number.Two differentend connectionswith options andpneumatic actuator123SS - A8GB F2 Configuration8GB GB valve with 1/2 in. bore16GB GB valve with 7/8 in. boreA8GB 8GB (API 607)A16GB 16GB (API 607)3 End Connection 1 TypeS Swagelok tube fittingF Female NPTFK Swagelok medium pressureF RP ISO/BSP parallel thread(replace underscore with size)F RT Female ISO/BSP (replaceunderscore with size)MS SAE straight5688 - S 8 - A60C64 End Connection 1 Size6 3/8 in. (8GB only)8 1/2 in. (8GB only)12 3/4 in.16 1 in. (16GB only)12MM 12 mm (8GB only)16MM 16 mm (8GB only)18MM 18 mm20MM 20 mm22MM 22 mm (16GB only)25MM 25 mm (16GB only)5 End Connection 2 Type(Required only if different from EndConnection 1 Type.)S Swagelok tube fittingF Female NPTFK Swagelok medium pressureF RT Female ISO/BSP (replaceunderscore with size)MS SAE straight6 End Connection 2 Size(Required only if different from EndConnection 1 Size.)6 3/8 in. (8GB only)8 1/2 in. (8GB only)12 3/4 in.16 1 in. (16GB only)12MM 12 mm (8GB only)16MM 16 mm (8GB only)18MM 18 mm20MM 20 mm22MM 22 mm (16GB only)25MM 25 mm (16GB only)7 Valve Options(Note: If selecting more than one option,designators must be in alphabetical order.)None Standard (black handle sleeve)BL Blue handle sleeveGR Green handle sleeveJK Oval handle (orange is standard)JL Lever handle with locking bracket(panel mount for 8GB only)JLK Oval handle with locking bracketPT, W3, W20 Production tests(see page 9)RD Red handle sleeve (standard forA8GB and A16GB)SG Alloy 400 ball and stem(625 stem for API 607 valves)selected in accordance withMR0175/ ISO 15156 (SS only)YW Yellow handle sleeve8 Pneumatic Actuator Options(Refer to ISO 5211-CompliantPneumatic Actuators on page 10.)Sour Gas ValvesGB series valves are available for sourgas service. Alloy 2507, 6-Moly, alloy625, alloy 825, and alloy C-276 utilizematerials in accordance with NACEMR0175/ISO15156 as standard. Nospecial designator is required.The standard 316/316L SS valve usesa 316/316L body and end screwsin accordance with NACE MR0175/ISO15156. For a SS valve with allwetted materials in accordance withNACE MR0175, an alloy 400 ball andstem (alloy 625 stem for API 607 valves)are used and can be ordered by adding-SG to the SS valve ordering number.Example: SS-8GBF8-SGAFSBALL1 Material(Refer to Materials of Constructionon page 4.)SS 316/316L SS6MO 6-Moly2507 Alloy 2507625 Alloy 625825 Alloy 825HC C-2764

Ball ValvesDimensionsDimensions, in inches (millimeters), are for reference only and are subject to change.Swagelok Tube Fitting End Connections1/2 in. Female Pipe Thread End Connections(two-piece body)Dimensions are shown with Swagelok nuts finger-tight. SeeOrdering Information on page 5.Female NPT pipe thread dimensions are based on ASMEB1.20.1. See Ordering Information on page 5.HHFEEFJJGGDAFSBALLCDBolt Pattern and Panel Mount Template(For Use with Locking/Panel Mount Handle [-JL])CHandle Closed2.05(52.0)J0.56(14.3)H0.83 (21.1) hole4 holes for1/4 in. dia boltD1

General Service Ball Valves, GB Series 7DimensionsDimensions, in inches (millimeters), are for reference only and are subject to change.End ConnectionTypeSize3/8 in.FractionalSwagelokTube FittingSwagelokMediumPressureTube FittingFemale NPTPipe ThreadFemale ISO/BSP TaperedPipe ThreadFemale SAEStraight PipeThreadSS-8GBS61/2 in.SS-8GBS8➁3/4 in.SS-8GBS12➁3/4 in.SS-16GBS121 in.SS-16GBS163/4 in.SS-16GBFK121 in.SS-16GBFK1612 mmSS-8GBS12MM16 mmSS-8GBS16MM20 mmSS-8GBS20MM20 mmSS-16GBS20MM25 mmSS-16GBS25MM3/8 in.SS-8GBF61/2 in.SS-8GBF8➀(2-piece body)3/4 in.SS-8GBF12➁3/4 in.SS-16GBF121 in.SS-16GBF16➂1/2 in.SS-8GBF8RT1/2 in.SS-8GBMS83/4 in.SS-8GBMS123/4 in.SS-16GBMS121 in.SS-16GBMS16➂Orificein. , in. 7)(64.0)(38.1)(152)(74.3)➀ The 1/2 in. female NPT pipe thread configuration has a 2-piece body (stainless steel only). All other configurations have 3-piece bodies.➁ The 8GB valves with 3/4 in. end connections or 1/2 in. diameter and 0.035 in. tube wall will have a slight flow restriction through the valve.➂ The 16GB valves with 1 in. diameter and schedule 40 or 80 pipe will have a slight flow restriction through the valveAFSBALLMetricSwagelokTube FittingOrdering Number

Ball ValvesOptions and AccessoriesHandles8GB/A8GB LeverHandle with Locking/Panel Mount Bracket16GB Lever Handlewith LockingBracketOval HandleOval Handle withLocking BracketAFSBALLA variety of handle options are available for use with GB series ball valves. Toorder a lever handle with locking- bracket, add -JL to the ordering number. The8GB valve can also be panel mounted for a lever handle with locking bracket.Maximum panel thickness is 0.105 in. (2.67 mm) (12 Gauge sheet metal.)To order an oval handle, add -JK to the ordering number. Refer to page 5 forother options.Locking Handle Bracket KitsLocking Handle Bracket KitsValveSeriesKitDescription8GB/A8GB lever handleKitContents(1) Stop bracket(4) Cap screws(1) Stop plateKitOrdering Number(1) Lockable stop plate(1) Locking bracket(2) Cap screwsSS-5DK-8GB-JLKLocking/panel mount8GB/A8GB oval handle16GB/A16GB lever and oval handles➀Locking➀ The temperature range for the 16GB with oval handle is limited to a range of 0 F (–17 C) to 250 F (121 C).Fire Series (A8GB and A16GB) OptionGB Series valves are offered with a fire safe option that meets the testingspecifications of API 607, 7th edition. This option can be ordered for the 8GB or16GB by adding an A prior to the valve series and size. With the fire safe option,a red lever handle, Grafoil packing, and vented ball are standard.The vented ball allows pressure to equalize between the valvebody and the upstream port, preventing overpressurization andpotential seal blowout under fire conditions. With the vented ball,the valve is not bi-directional. This option is rated from –20 F to250 F (– 28 C to 121 C).Vented BallA8GB and A16GB Alternative Materials of ConstructionComponentPacking supports (2)PackingStem bearing(s)➀LubricantsMaterial Grade/ASTM SpecificationPolymideGrafoil with 316 SS wireAlloy X-750/AMS 5542Fluorinated tungsten disulfide; molybdenum disulfide withhydrocarbon binder; nickel antiseize in hydrocarbon carrier➀ Coated with molybdenum disulfide with hydrocarbon binder.SS-5DK-8GB-JLSS-5DK-16GB-LH

General Service Ball Valves, GB Series 9Process OptionsTestingProduction TestsEvery Swagelok general service ball valve ➀ is factory testedin both directions with nitrogen at 1000 psig (69 bar). Seatshave a maximum allowable leak rate of 0.1 std cm3/min.Shell testing is performed to a requirement of no detectableleakage with a liquid leak detector.To specify an optional production test inaddition to the standard testing, add adesignator from the table at right to thevalve ordering number.➀ Valves with vented balls are only seat tested from inlet to outlet.Example: SS-8GBF8-PTCleaning and PackagingTestDesignatorProduction Test Description-PTValves are tested with nitrogen at a customerspecified pressure. Test pressure must not exceedthe rated pressure of the valve. Maximum allowableleak rate depends on test pressure.-W20Valves are hydrostatically tested with deionizedwater at 1.5 times the rated pressure of the valve.No visible leakage is permitted.-W3Valves are tested for shell and seat leakage tosatisfy the testing requirements of API 598All Swagelok general service ball valves are cleaned andpackaged in accordance with Swagelok Standard Cleaningand Packaging (SC-10) catalog, MS-06-62.AFSBALLLow Fugitive EmissionsThe American Petroleum Institute’s API 641 tests for fugitiveemissions to atmosphere for quarter turn ball valves. The testsare conducted at a third party lab and certify that at no pointin the test did the valve leak in excess of 100 ppm of methane.Certificates stating that the valve is certified for Low Emissionsservice are available for the following GB series valves: 8GBand 16GB. For more information, contact your authorizedSwagelok sales and service representative.

Ball ValvesISO 5211-Compliant Pneumatic ActuatorsPressure-Temperature RatingsMaximum actuator pressure is 116 psig (8.0 bar). SeeMinimum Actuator Pressure table below for minimumactuator pressures.Swagelok GB series valvewith actuator, solenoid,and proximity ndard—HightemperatureHTAFSBALLThese Swagelok rack and pinion pneumatic actuators areISO 5211-compliant and are suitable for general applications.They are available in spring-return and double-acting modes.On-off (2-way) valves require 90 actuation.Valve-actuator assemblies on this page are based on a 70to 250 F (20 to 121 C) system temperature and the valvecycling at least once per day but not more than once perhour. For additional information on selecting and sizingISO 5211-compliant actuators, refer to Actuated Ball ValveSelection Guide—ISO 5211-Compliant Actuator MountingBracket Kits catalog, MS‑02‑136.For other valve body materials or if your application fallsoutside of this scope, contact your authorized Swageloksales and service representative.For technical data, including actuator materials ofconstruction and weight, refer to Ball Valve Actuation Optionscatalog, MS‑02‑343.For additional information on selecting and sizing ISO5211-compliant actuators, refer to Actuated Ball ValveSelection Guide—ISO 5211-Compliant Actuator MountingBracket Kits catalog, MS‑02‑136.Minimum Actuator PressureSpring ReturnModel DesignatorsNormally NormallyClosedOpenDoubleActingActuatorModelModel DesignatorActuation ModeSpringDoubleReturnActingMinimum ActuatorPressure, psig -A30D58 (4.0)36 (2.5)A30-A30C5-A30O5A30-A30D72 (5.0)43 (3.0)A60-A60C3-A60O3A60-A60D43 (3.0)36 (2.5)A30-A30D—58 (4.0)A60-A60D58 (4.0)36 4 Caution: Actuated assembliesmust be properly aligned andsupported. Improper alignmentor inadequate support of theactuated assembly may resultin leakage or premature valvefailure.A60-A60D—58 (4.0)A100-A100D58 (4.0)36 (2.5)TemperatureRange F ( C)–40 to 176(–40 to 80)5 to 250(–15 to 121)

General Service Ball Valves, GB Series 11ISO 5211-Compliant Pneumatic ActuatorsOrdering InformationFactory-Assembled Valves with ActuatorsTypical Ordering NumberABCSS-8GBS8 -A30D HTA Valve Ordering NumberBActuator ModelBased on valve series, actuationmode, and flow pattern, selectactuator designator. See MinimumActuator Pressure table,page 10.C Actuator ServiceHT High temperatureNone StandardKits for Field AssemblyOrder one actuator kit and one mounting bracket kit for each valve.ABAFSBALLActuator Kit Typical Ordering NumberCMS - A30-4 - DIN -HTAActuator ModelBased on valve series, actuationmode, and flow pattern, selectactuator designator. See MinimumActuator Pressure table,page 10, and Actuator ModelDesignators table below.B Coupling Drive Type-HT High temperatureNone StandardOptions for Pneumatic ActuatorsActuator Model DAA16GBA100A100-4A60A60-DAA100A100-DAA8GBC Actuator ServiceDINSwagelok can provide factory assemblies with pneumaticactuators, solenoid valves, limit switches, and positionsensors, as well as kits for field assembly.Actuator Mounting KitsValveSeriesActuatorModel8GBA30A8GBA30 or A6016GBA30 or A60A16GBA60A100KitOrdering S-MB-16GB-F05-17DIN-MMounting Bracket KitsSwagelok ISO 5211 mounting bracket kits contain: 316 stainless steel mounting bracket four A4 stainless steel socket head cap screws(A4 is approximately equivalent to AISI 316.) 316 stainless steel coupling Aluminum coupling sleeve 302 stainless steel coupling spring four 316 stainless 1/4–20 buttonhead cap screws instructions.

Ball ValvesISO 5211-Compliant Pneumatic ActuatorsOptions forISO 5211-Compliant andSwagelok PneumaticActuatorsDimensionsDimensions, in inches (millimeters), are for reference only and are subject tochange.A1.57(39.9)B2 mountingholes0.34 (8.7) diaSwagelok offers a range of accessoriesto enhance instrumentation andprocess ball valve performance andcontrol, including solenoid valves, limitswitches, and position sensors. Factoryassemblies and kits for field assemblyare r to Ball Valve Actuation Optionscatalog, MS‑02‑343, for additionalinformation.D(50.8)EOxygen Service HazardsDimensions, in. (mm)ABCDE2.04 (51.8)2.72 (69.1)4.63 (118)On-Off (2-Way) Valves8GB16GBA306.04 (153)5.13 (130)A608.01 (203)5.80 (147)2.04 (51.8)2.72 (69.1)4.71 (118)A608.01 (203)5.80 (147)2.43 (61.6)2.72 (69.1)4.71 (118)A1009.46 (240)6.31 (160)2.43 (61.6)2.72 (69.1)4.94 (126)For more information about hazardsand risks of oxygen-enriched systems,refer to Oxygen System Safetytechnical report, MS-06-13.

General Service Ball Valves, GB Series 13AFSBALLSafe Product SelectionWhen selecting a product, the total system design mustbe considered to ensure safe, trouble-free performance.Function, material compatibility, adequate ratings,proper installation, operation, and maintenance are theresponsibilities of the system designer and user.Warranty InformationSwagelok products are backed by The Swagelok LimitedLifetime Warranty. For a copy, visit swagelok.com or contactyour authorized Swagelok representative. Warning: Do not mix/interchange Swagelokproducts or components not governed by industrialdesign standards, including Swagelok tube fitting endconnections, with those of other manufacturers.Swagelok—TM Swagelok CompanyGrafoil—TM NeoGraf Solutions, LLC. 2021 Swagelok CompanyMS-02-484, RevE, March 2021

Optional API 607 for fire-safe applications and NACE MR0175/ISO 15156 for sour gas www.swagelok.com. Ball Valves AFS BALL Important Information About Swagelok General Service Ball Valves Swagelok

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