WIRELESS XBEE-BASED ENERGY METER MONITORING

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WIRELESS XBEE-BASED ENERGY METER MONITORING SYSTEMMUHAMMAD HASBULLAH BIN IDRISThis thesis is submitted as partial fulfillment of the requirements for the award of theBachelor of Electrical Engineering (Power Systems)Faculty of Electrical and Electronics EngineeringUniversiti Malaysia PahangJUNE, 2012

iiABSTRACTIn this project, automatic meter reading (AMR) has been studied. Automaticmeter reading (AMR), is the technology of automatically collecting consumption,diagnostic, and status data from water meter or energy metering devices (gas,electric) and transferring that data to a central database for billing, troubleshooting,and analysing. This technology mainly saves utility providers the expense of periodictrips to each physical location to read a meter. Another advantage is that billing canbe based on near real-time consumption rather than on estimates based on past orpredicted consumption. AMR technologies include handheld, mobile and networktechnologies based on telephony platforms (wired and wireless), radio frequency(RF), or power line transmission. For this study, AMR system in the form ofhandheld device has been developed. PIC Microcontroller unit has been used tocontinuously monitors and records the energy meter reading in its EEPROM. Themeter reading will be sent to another microcontroller unit (handheld device)wirelessly to be displayed on LCD display. For transmission of data from the energymeter to the handheld device, XBee RF module has been used. Two XBee moduleshave been used in this project. The XBee modules have been used as RF transceiverto transmit and receive the energy meter reading. Result of this project is the meterreading displayed at both the sending-end LCD and receiving-end LCD.

iiiABSTRAKDalam projek ini, bacaan meter secara automatik telah dikaji. Bacaan metersecara automatik, adalah suatu teknologi di mana data penggunaan tenagadikumpulkan secara automatik, diagnostik, dan status data dari meter air ataubarangan permeteran tenaga (gas, elektrik) dan memindahkan data kepada pangkalandata pusat untuk bil, penyelesaian masalah, dan untuk dianalisis. Dengan teknologiini, pembekal utiliti (TNB) dapat menjimatkan kos perbelanjaan perjalanan berkalauntuk setiap lokasi fizikal untuk membaca meter. Selain itu, bil yang dikeluarkanadalah berdasarkan kepada penggunaan masa yang sebenar dan bukannya kepadaanggaran yang berdasarkan pada masa lalu atau penggunaan yang diramalkan.Teknologi ini termasuklah alatan mudah alih, teknologi mudah alih dan rangkaianberdasarkan platform telefoni (berwayar dan tanpa wayar), berfrekuensi radio (RF),atau talian penghantaran kuasa. Untuk kajian ini, sistem bacaan meter automatikdalam bentuk alatan mudah alih telah dibangunkan. Pengawal mikro telah digunakanuntuk memantau secara berterusan dan merekod bacaan meter tenaga ke dalamEEPROM. Bacaan meter akan dihantar ke pengawal mikro satu lagi (di perantimudah alih) secara tanpa wayar dan kemudian dipaparkan pada paparan LCD 16x2.Bagi penghantaran data dari meter tenaga ke peranti mudah alih, modul XBeeberfrekuensi radio telah digunakan. Dua modul XBee telah digunakan dalam projekini. Modul XBee telah digunakan sebagai penghantar signal berfrekuensi radio untukmenghantar dan menerima bacaan meter tenaga. Hasil akhir projek ini adalah bacaanmeter dapat dipaparkan di kedua-dua LCD yang telah dipasang pada pengawal .

ivTABLE OF CONTENTSCHAPTER1TITLEPAGEDECLARATION BY SUPERVISORiDECLARATION BY STRAKviTABLE OF CONTENTSviiLIST OF TABLESxiLIST OF FIGURESxiiLIST OF ABBREVIATIONSxiiiiLIST OF APPENDICESxviINTRODUCTION11.1Project Background11.2Objectives31.3Problems Statement31.4Scopes of Project41.5Thesis Outline4

v22.12.2LITERATURE REVIEW5Automatic Meter Reading, AMR52.1.1 Radio frequency-based AMR6ZigBee-GSM Based Automatic Meter ReadingSystem2.32.3Networked Wireless Meter ReadingSystem Based on Zigbee Technology2.48Remote Real Time Automatic Meter ReadingSystem Based on Wireless Sensor Networks2.67Automatic Electric Meter Reading SystemBased on Zigbee2.578Wireless Communication System forEnergy Meter Reading9RESEARCH METHODOLOGY103.1Project Overview103.2Project Circuit’s Main Components123.2.1 PIC Microcontroller (PIC18F4550)123.2.2 XBee/XBee‐PRO OEM RF Modules143.2.3 16X2 LCD Display313.3Hardware Development323.4Software Development363.4.1 PICkit USB Programmer363

vi4RESULTS AND ction455.2Recommendations for Future Implementations465.3Costing and Commercialization475.3.1 Costing475.3.2 Project ENDICES51

xiiAPPENDIX A (Gantt chart for PSM1 and PSM2)52APPENDIX B (Energy Meter Pulse Counter Programming(Using mikroC PRO for PIC v.5.0.0))53APPENDIX C (PIC18F4550 Datasheet)59APPENDIX D (XBee OEM RF Modules Series 1 Datasheet)74APPENDIX E (LM7805 Datasheet)81APPENDIX F (LM1117 Datasheet)85APPENDIX G (16x2 Character LCD Datasheet)91

xiiLIST OF TABLESTITLE NO.TITLEPAGETable 3.1LCD Display Connections34Table 4.1Output Voltage for 5V & 3.3VVoltage Regulator Circuit42Table 5.1Total Cost for Device Development48

xiiiLIST OF FIGURESFIGURE NO.TITLEPAGEFigure 3.1Block Diagram of the System11Figure 3.2PIC18F4550 Pin Configuration12Figure 3.3XBee Module with Integrated Whip/Wire Antenna14Figure 3.4Differences between ZigBee, Bluetooth, Wi-Fi and15GPRS/GSMFigure 3.5ZigBee Protocol Stack16Figure 3.6Example of Xbee Transparent Mode17Figure 3.7System Data Flow Diagram in a UART-Interfaced18EnvironmentFigure 3.8Starter Kit XBee (SKXBee) without XBee Module19Figure 3.9SKXBee plugged into computer using USB20Figure 3.10Choosing COM Port in X-CTU21Figure 3.11COM Test/Query Modem for Coordinator XBee22Figure 3.12Setting Coordinator XBee23Figure 3.13Configuration of Coordinator XBee Done24Figure 3.14COM Test/Query Modem for Router XBee25Figure 3.15Figure 3.8: Setting Router XBee26Figure 3.16Command Mode XBee27Figure 3.17Setting DH and DL on Coordinator XBee S1 Module28Figure 3.18Xbee Module and Xbee Breakout Board29

xiiFigure 3.1920 Pins Header and Xbee Breakout Board29Figure 3.20Header Pins Plugged Into Breakout Board30Figure 3.21Soldering Xbee Module to Xbee Breakout Board30Figure 3.22Xbee Module with Standard Pin on Donut Board31Figure 3.23Pin Configuration of 16X2 LCD Display31Figure 3.245V Voltage Regulator Circuit32Figure 3.253.3V Voltage Regulator Circuit33Figure 3.2616x2 LCD Display Simulation Circuit33Figure 3.27XBee Module Pin Connections with PIC18F455034Figure 3.28Energy Meter Pulse Counter Circuit35Figure 3.29PICkit USB Programming36Figure 3.30Plugging 18 pins PIC37Figure 3.31Plugging 40 pins PIC37Figure 3.32PIckit 2 Programmer38Figure 3.33Import Hex File39Figure 4.15V Voltage Regulator Simulation Using ISIS 740Figure 4.2The Full Circuits of the System41Figure 4.3Energy Meter Reading Displayed at Sending-end LCD42Figure 4.4Meter Reading and Price at sending-end LCD display43Figure 4.5Energy Meter Reading Displayed at Receiving-end LCD 43Figure 4.6Meter Reading and Price at receiving-end LCD display44

xiiLIST OF ABBREVIATIONSAMR-Automatic Meter ReadingAPI-Application Program InterfaceCD-Compact DiscCPU-Central Processing UnitCDMA-Code Division Multiple AccessDC-Direct CurrentEDR-Enhanced Data RateEEPROM-Electrically Erasable Programmable Read Only MemoryEMI-Electromagnetic InterferenceEUSART-Enhanced Universal Asynchronous Receiver TransmitterGSM-Global System for Mobile CommunicationsGHz-Giga HertzGPRS-General Packet Radio ServiceIC-Integrated CircuitIEEE-Institute of Electrical and Electronics EngineerskWh-kilowatt hourLAN-Local Area NetworkLCD-Liquid Crystal DisplayLED-Light Emitting DiodeLPC-Large Power ConsumerMAC-Medium Access ControlMHz-Mega HertzOEM-Original Equipment Manufacturer

xiiPCB-Printed Circuit BoardPIC-Peripheral Interface ControllerRM-Ringgit MalaysiaRF-Radio FrequencyS1-Series 1S2-Series 2TCP/IP-Transmission Control Protocol/Internet ProtocolTNB-Tenaga Nasional BerhadUART-Universal Asynchronous Receiver/TransmitterUSART-Universal Synchronous/Asynchronous Receiver/TransmitterUSB-Universal Serial Bus

xiiLIST OF APPENDICESAPPENDIXTITLEPAGEAGantt Chart for PSM1 and PSM2BEnergy Meter Pulse Counter Programming52(Using mikroC PRO for PIC v.5.0.0)53CPIC18F4550 Datasheet59DXBee OEM RF Modules Series 176ELM7805 Datasheet81F16x2 Character LCD Datasheet91

1CHAPTER 1INTRODUCTION1.1 Project BackgroundNowadays, TNB send meter reader officer to read energy meters at theirconsumer houses monthly. However, this way is not practical anymore because it isquite costly. It is costly because the number of consumers has been greatly increasedfrom year to year. Thus, TNB need to send more meter reader officer to residentialareas for taking the energy meter reading. Although TNB still can send meter readerofficers to take the energy meter reading, there still another problem arise. Theproblem is the energy meter at consumer‟s house maybe inaccessible. This may dueto several factors such as weather condition or maybe guarding dog at the consumerhouse that prevent the officer from taking the meter reading.There is already GSM-based Automatic Meter Reading (AMR) technologywas used. However, this technology was used for Large Power Consumers (LPC)only. In this technology, GSM module is attached to each LPC‟s energy meter. Thus,the meter reading is done automatically without meter reader officer visiting the LPCsite. But, this technology can‟t be applied to domestic consumers because it cost isvery high since the number of domestic consumers are large.

2For this research, “Wireless XBee-Based Energy Meter Monitoring System”was introduced. For this research, an automatic meter reading or AMR in the form ofhandheld device has been invented. This system is a one-way or continuousbroadcast type system. The transmitter broadcasts readings continuously every fewseconds. This means the reading device can be a receiver only, and the meter AMRdevice a transmitter only. Data goes one way, from the meter AMR transmitter to themeter reading receiver. The purpose of this project is to read the Domestic EnergyMeter reading and transmit the reading to a display unit through XBee-basedwireless transmission. This system enables the Electricity Department (TNB) to readthe energy meter reading regularly without a meter reader officer visiting eachconsumer house. This can be achieved by the use of microcontroller unit(PIC18F4550) that continuously monitors and records the energy meter reading in itspermanent (non-volatile) memory location. The energy meter reading will bedisplayed on 16x2 LCD display before it is transmitted to the receiving-end PIC anddisplay it on 16x2 LCD at the receiving-end PIC.There are two controlling modules (PICs) will be used in this system. Thefirst PIC use to continuously record the energy meter reading and display it on 16x2LCD display and the other one is the receiving-end PIC that will display the energymeter reading that has been displayed at sending-end LCD. The sending-end PIC thatcontinuously records the energy meter reading will store the energy meter reading inits memory location before the data is forwarded to the receiving-end PIC and thendisplay it on 16x2 LCD. The data transmissions between these two PICs are viaUART serial connections of XBee modules which were connected to each PIC.The major advantage of this system is the use of XBee modules which helpsin wireless data transmission. Main features of this project are it is XBee-basedwireless data transmission; the transmission line is secured and dynamic update ofenergy meter reading.

31.2 ObjectivesObjectives of this project are:i.Continuously monitor the energy meter reading and display it on 16x2LCD displayii.Monitors energy meter reading wirelessly and records the reading inmicrocontroller unit memory locationiii.Using XBee RF modules as transceivers because of it low cost, lowpower consumption and has mesh networking capability which are hireliabilityiv.Display energy meter reading on 16x2 LCD display wirelessly1.3 Problems StatementDue to the increasing number of consumers and residential areas, TNB need tosend more energy meter officers to read the energy meter at consumer‟s house. It isquite costly to send more officers just to read the energy meter reading.Sometimes, the energy meter in consumer‟s house is inaccessible by the energymeter officer. The energy meter maybe inaccessible by the energy meter readerofficer due to bad weather condition (raining or stormy), the consumer‟s pet such asguarding dog or the gate is locked while the consumers is not at their house.Due to the inaccessibility of the energy meter, the meter reader officer will do theestimate reading. The estimate reading is not accurate because the estimation is doneby comparing energy usage by the consumer of the previous months.

41.4 Scopes Of ProjectScopes of this project are:i.This system is only for transmission of meter reading data from sending endPIC connected to the energy meter to the receiving end-PICii.XBee RF modules used as transceivers only, not to store data or count pulsesfrom energy meteriii.This system is for monitoring domestic analogue energy meter only1.5 Thesis OutlineThis development of Wireless Xbee-Based Energy Meter Monitoring Systemfinal draft is consists of five chapters. The brief outline of each chapter is presentedbelow:Chapter 1 (Introduction) introduces the background of this project. Objectivesand scopes of project also have been presented in this chapter.Chapter 2 (Literature Review) presents the reviews on previous researchesconducted that is related to this project. There are ten literature reviews presented inthis chapter.Chapter 3 (Methodology) explained about the methods and procedure that hasbeen done in this project. The system block diagram and all circuits for this projectare shown in this chapter. This chapter also presented the hardware and softwaredevelopment for this project.Chapter 4 (Result and Discussion) presents the results of this project. Theresults are shown in the form of pictures of the demonstrated project. The result hasbeen discussed in this thisproject.Recommendations and commercialization of this project also has been presented inthis chapter.

5CHAPTER 2LITERATURE REVIEW2.1 Automatic Meter Reading, AMRAutomatic meter reading, or AMR, is the technology of automatically collectingconsumption, diagnostic, and status data from water meter or energy meteringdevices (gas, electric) and transferring that data to a central database for billing,troubleshooting, and analysing [1]. This technology mainly saves utility providers theexpense of periodic trips to each physical location to read a meter. Anotheradvantage is that billing can be based on near real-time consumption rather than onestimates based on past or predicted consumption. This timely information coupledwith analysis can help both utility providers and customer better control the use andproduction of electric energy, gas usage, or water consumption.AMR technologies include handheld, mobile and network technologies based ontelephony platforms (wired and wireless), radio frequency (RF), or power linetransmission.

62.1.1Radio frequency-based AMRRadio frequency based AMR can take many forms. The more common onesare handheld, mobile, and fixed network. There are both two-way RF systems andone-way RF systems in use that use both licensed and unlicensed RF bands [1].In a two-way or "wake up" system, a radio transceiver normally sends asignal to a particular transmitter serial number, telling it to wake up from a restingstate and transmit its data. The meter attached transceiver and the reading transceiverboth send and receive radio signals and data. In a one-way “bubble-up” orcontinuous broadcast type system, the transmitter broadcasts readings continuouslyevery few seconds. This means the reading device can be a receiver only, and themeter AMR device a transmitter only. Data goes one way, from the meter AMRtransmitter to the meter reading receiver. There are also hybrid systems that combineone-way and two-way technologies, using one-way communication for reading andtwo way communication for programming functions.RF based meter reading usually eliminates the need for the meter reader toenter the property or home, or to locate and open an underground meter pit. Theutility saves money by increased speed of reading, has lower liability from enteringprivate property, and has less chance of missing reads because of being locked outfrom meter access.The technology based on RF is not readily accepted everywhere. In severalAsian countries the technology faces a barrier of regulations in place pertaining touse of the radio frequency of any radiated power. For example in India the radiofrequency which is generally in ISM band is not free to use even for low power radioof 10 mW. Majority of manufacturers of electricity meters have radio frequencydevices in the frequency band of 433/868 MHz for large scale deployment inEuropean countries. The frequency band of 2.4 GHz can be now used in India foroutdoor as well as indoor applications but few manufacturers have shown productswithin this frequency band. Initiatives in radio frequency AMR in such countries arebeing taken up with regulators wherever the cost of licensing outweighs the benefitsof AMR.

72.2 ZigBee-GSM Based Automatic Meter Reading SystemAMR technology has proved effective in reading meter readings with TNB‟sLarge Power Consumers[2]. In the AMR system, Global System for Mobilecommunication-based (GSM) AMR has been used. In this system, GSM module isattached to each LPC‟s energy meter. Thus, the energy meter reading can be doneautomatically by using GSM-based communication without visiting the consumer‟ssite. However, TNB did not use this AMR system for their domestic customersbecause the cost is quite high since the number of domestic customers is increasingfrom year to year.In the paper, AMR technology with least cost has been described. The newsystem is a combination of GSM and Zigbee technology. In the system, Zigbeemodule will be attached to domestic customer energy meter by using interface boardand the data collector are connected to the central computer by using GSM. Thesystem is suitable with this country environment which was already implementedGSM-based AMR in LPC. With this system, TNB can save their cost in doing meterreading and provide better services to their customers.2.3 Networked Wireless Meter Reading System Based on Zigbee SM/GPRScommunication technology belongs to wireless AMR system. GSM/GPRS hasoverlay 95% country already in the recent 10 years. The overcasting range is vast,including country and city. But the fee of using GSM/GPRS network is needed andthe cost of hardware system for the GSM/GPRS network is very high[3]. In thepaper, a remote real time AMR system based on wireless networks was presented.The system structure consists of measure meters, sensor nodes, data collectors, serverand wireless communication network.

8For short distance transmission, Zigbee communication was used by datacollectors to collects data from the meter sensors. For long distance transmission,from the data collector to the server, TCP/IP protocol was used. The systempresented advantages are networked, wireless, moveable, high-reliability and lowerpower-consuming. Using of embedded system improves stability of wireless datatransmission. By using this system, meter reading task can be finished at themanagement department of residence area or Electricity Department (TNB).2.4 Automatic Electric Meter Reading System Based on ZigbeeAutomatic Electric Meter reading is one method of reading and processingdata automatically with computer and communication. It is the need of improving theautomatic level of energy consumption and the necessity of rapid development ofcomputer and communication technology. AMR system may relieve energy meterreader officer„s labour intensity, reduce meter reading mistake and also has theadvantage of high speed and good real-time [4].2.5 Remote Real Time Automatic Meter Reading System Based on WirelessSensor NetworksA remote real time AMR (Automatic Meter Reading) system based onwireless sensor networks is presented in this paper. The structure of system employsdistributed structure based on wireless sensor networks, which consists of measuremeters, sensor nodes, data collectors, server and wireless communication network.For a short distance transmission, the data collector collects data from the watermeter sensors using the RF and ZigBee communication. For a long distancetransmission, from the data collector to the server, system uses CDMA (CodeDivision Multiple Access) cellular network. The water meter data are received at theserver through LAN using TCP/IP protocol. Along with the development of countryeconomic and the improvement of national power, people demand more and more

9intelligent residences. In the meantime, the power supply, water supply, gas supply,heat supply and the management department of residence area press for transform theconventional meter reading method which is time consuming, strenuous and lowveracity [5].2.6 Wireless Communication System for Energy Meter ReadingEnergy meter reading is a boring and costly affair. The meter reader has to goand take the reading manually to issue the bill, which will later be entered in thesoftware to automate the billing and payment system. It would have reduced thelaborious task and financial wastage if can automate the manual meter readingprocess and bill data entry process[6]. In this paper, a new network communicationsystem for energy meter reading by integrating communication technology andsoftware system along with the existing meters has been proposed. Electronic energymeter will be integrated with a wireless or wired communication system to haveremote access over the usage of electricity. The communication system is furtherconnected with electricity regional/sub-regional office. This regional/sub-regionaloffice will rather act as a base station. The communication channel is identified bythe consumer‟s number and it is secured by any cryptographic standards. Base officecan verify the energy meters performance by checking the day to day consumption ofenergy. Besides, any tampering or break down of energy meter can be avoided.A theoretical model of an efficient and secure Network Communication Systemfor Energy Meter Reading problems has been proposed in this paper. When theAutomatic Electronic Energy Meter is introduced, the overhead expense for meterreading will be almost zero.

10CHAPTER 3RESEARCH METHODOLOGY3.1 Project OverviewFigure 3.1 below shows the whole system block diagram. Two units ofPIC18F4550 have been used for this project. One of the PIC Microcontrollerfunctions as sending-end PIC while the other one functions as receiving-end PIC.The sending-end PIC has been interfaced with energy meter pulse counter circuit.The PIC has been programmed to count the pulse from energy meter and thenconvert the pulse count into energy meter reading by using mathematical formula.The programming for the energy meter pulse counter circuit was shown in AppendixB. After that, the energy meter reading will be displayed on 16x2 LCD display. Themeter reading data will be stored in PIC EEPROM.After the meter reading has been displayed at the sending-end LCD, the meterreading data will be sent to receiving-end PIC via XBee module serialcommunication. The receiving-end PIC has been programmed to display meterreading data received from the sending-end PIC on another 16x2 LCD display.Two XBee modules have been used as transceiver in this system. The firstXBee module has been attached to the sending-end PIC for use as meter reading datatransmitter while the other XBee module has been attached to receiving-end PIC foruse as meter reading data receiver. An LCD display has been attached to each PIC todisplay the energy meter reading data from energy meter pulse counter or received atreceiving-end PIC. Two 4 MHz crystal oscillators have been used in the system. The

11purpose of the crystal oscillator is to create an electrical signal with a very precisefrequency in the system.Regulated 5VPower SupplyRegulated 5VPower SupplyRegulated 3.3VPower SupplyRegulated 3.3VPower SupplyXBeeModuleSeries 1XBeeModuleSeries 1XBee 802.15.4OEM RFModulesv1.xAxXbee 802.15.4OEM IC1PIC18F4550PIC2PIC18F4550EnergyMeter PulseCounter4 MHzCrystalOscillator16x2 LCDDisplay4 MHzCrystalOscillator16x2 LCDDisplayFigure 3.1: Block Diagram of the System

Figure 3.13 Configuration of Coordinator XBee Done 24 Figure 3.14 COM Test/Query Modem for Router XBee 25 Figure 3.15 Figure 3.8: Setting Router XBee 26 Figure 3.16 Command Mode XBee 27 Figure 3.17 Setting DH and DL on Coordinator XBee S1 Module 28 Figure 3.18 Xbee

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