With Field Attachable Fittings And Hose Assembly System

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Aeroquip Refrigerant Hosewith Field Attachable Fittings andHose Assembly System Low Effusion Lightweight Fast/Easy Field Assemblywww.herberaircraft.com

Table of ContentsRefrigerant Hose Design Features/AdvantagesFitting Part Numbers4AE379 Multi-Refrigerant Hose — SAE J2064, Type E Class 1AE379 Refrigerant Hose Performance DataRefrigerant Compatibility Chart5End ConnectionsIdentify O-Ring Pilot Thread Sizes6Carbon Steel Tube-O Short Pilot Per IMACA 305 —Fitting Dimensions & Hose Assemblies7Carbon Steel 45 Flared Per SAE J512 —Fitting Dimensions & Hose Assemblies8Aluminum Tube-O Short Pilot Per IMACS 305 —Fitting Dimensions & Hose Assemblies9Aluminum 37 Flared Per AS4395 —Fitting Dimensions & Hose Assemblies10CRES 37 Flared Per AS4395 —Fitting Dimensions & Hose Assemblies11Fittings — Carbon Steel12-23Female Flared to Male Tube-O Adapter23How to Complete Hose Assembly Part Numbers23AE379 Refrigerant Hose Assembly InstructionsAssembly Tools24-2526EATON Aerospace Group TF100-9DJune 20133

Refrigerant Hose With Field Attachable FittingsEaton’s Aeroquip productline offers AE379 refrigeranthose with easy, field-attachable fittings has been developed in response to today'sneed for an aerospace quality hose assembly that islightweight, easy to fabricatein the field and requiresonly simple assembly tools.AE379 is a lightweight,smooth bore hose with arugged, flexible cover, especially designed for aerospacerefrigerant applications. Thenew field-attachable aluminum, carbon steel and CRESfittings are designed for easyassembly with simple handheld tools on the workbenchor in the aircraft. With thecombination of both theAE379 hose and fieldattachable fittings, Eatonhas developed an Aeroquipproduct that responds totoday's air conditioning aerospace market.Cages/Fitting to HoseAttachmentCAGECage SizePart NumberHose DescriptionID Code-6AE60370GCages for size -06 hose150-8AE60370HCages for size -08 hose175-10AE60370JCages for size -10 hose200-12AE60370KCages for size -12 hose245Clips Hose/CageConnectionCLIP HOSE/CAGECage Size Part Number A RefDescriptionIDCode-6AE60371G18 mmClips for size -06 hose150-8AE60371H20.5 mmClips for size -08 hose175-10AE60371J23 mmClips for size -10 hose200-12AE60371K27.5 mmClips for size -12 hose245Nitrile MaterialDesign Features/AdvantagesO-Ring Pilot EndDash Size*O-Ring Part .07 Low effusion-8AE22103-0110.430.07 Lightweight-10AE22103-0130.550.07Fast/easy field assembly-12AE22103-0150.680.07 Meets SAE J2064refrigerant hosespecification*O-Ring not included with fitting and required for tube-o end only - information onlyCompatible with R134a,R404, R12 and R22refrigerantsHNBR Material500 psi maximumoperating pressureTemperature range:-40 F to 257 F(-40 C to 125 C) Sizes available:-6, -8, -10, -12 and -16*EATON Aerospace Group TF100-9D*O-Ring Part *O-Ring not included with fitting and required for tube-o end only - information only*-16 not designed as a field attachable fitting. Contact Eaton AeroquipTechnical Product Support for -16 fittinginformation.4O-Ring Pilot EndDash SizeJune 2013

AE379 Multi-Refrigerant Hose — SAE J2064, Type E Class 1AE379 Refrigerant Hose Performance DataHoseSizeOD Tube Size(in.)(Size Code)Hose ID(min.)Hose OD(max.)OperatingPressure (psi)Proof Pressure(psi)MinimumBurst Pressure(psi)MinimumBend RadiusWeight perFoot (lbs.)-63/8 (G)0.3000.600500100025002.000.09-81/2 (H)0.4000.720500100025002.500.12-105/8 (J)0.5000.800500100025003.000.15-123/4 (K)0.6250.99050075025004.000.18-161 (M)0.8681.22850075020005.000.26Note: All Dimensions in inches.* Contact Eaton’s Aeroquip Technical Product Support for -16 fitting information.Application: Transportation,refrigeration and air conditioning systems.Operating TemperatureRange: -40 F to 257 F(-40 C to 125 C)R404a Effusion:.2 lbs./ft2/yr. at 140 F(.8 kg/m2/yr. at 60 C)HFC 134a Effusion:.50 lbs./ft2/yr. at 176 F(2.42 kg./m2/yr. at 80 C)R22 Effusion:27.7 lbs./ft2/yr. at 158 F(135 kg./m2/yr. at 70 C)Features Internal polyamideveneer tubeSynthetic-rubber backinglayerStabilized, syntheticbraided reinforcementChlorobutyl rubber coverRefrigerant Compatibility Chart of Refrigerant HosesRefrigerantA379 404aYesBenefits R407C Effusion:20 kg./m2/yr. at 80 C Moisture Ingression:.08 gm./in2/yr. (.013/cm2/yr) Excellent effusionresist anceMaximum resistance tomoisture ingressionExtended service per formanceSuperior flexibilityAssured coupling integrity, exceeds SAE J2064performanceNon-age sensitiveLubricant Compatibility ChartLubricantA379 HoseMineral OilYesPAGYesEster OilYesAlkylbenzeneYesWARNING:AE379 Clip System has been designed and engineered towork EXCLUSIVELY with Aeroquip hose.For information regarding other refrigerants and lubricants,please contact Eaton customer service at 517-787-8121.EATON Aerospace Group TF100-9DJune 20135

End ConnectionsHow To Identify O-Ring Pilot Thread SizesThis connection is common to air conditioning systems, both in aircraft, vehicles, and commercial applications. Both the maleand female halves of the connections have a pilot, either long or short. The seal takes place by compressing an O-Ring adjacent to the bead of the tube. The threads hold the connection together mechanically.Male Thread O.D. (Inch)Female Thread I.D. (Inch)InchSizeDash Size Nominal Thread FractionDecimalNominal ThreadFractionDecimal3/8-65/8 - 185/80.625/8 - 189/160.571/2-83/4 - 183/40.753/4 - 1611/160.695/8-107/8 - 187/80.877/8 - 1413/160.813/4-121 1/16 - 161 - 1/161.061 1/16 - 1410.99Long Pilot6Short PilotInch SizeNominal Tube Size Bead O.D. (Inch)Pilot LengthBead O.D. (Inch)Pilot 39.77.193/4-12.91.39.91.19EATON Aerospace Group TF100-9DJune 2013

Carbon Steel Tube-O Short Pilot Per IMACA 305Fitting DimensionsTube-O EndACACShort PilotIMACA ThreadTHex YRef.Norm.Wt. (lbs.)w/Cage& -12AE61120K3.68.57—.465—1.0625-14UNS-2B 5-14UNS-2B 625-14UNS-2B 1.25.555H (I.D.)H (I.D.)A “Y”CHEXTHREAD “T”H (I.D.)HEX “Y”THREAD “T”HEXA “Y”CTHREAD “T”AH (I.D.)R (RADIUS)HEX “Y”AH (I.D.)THREAD “T”R (RADIUS)CDCDHEX “Y”H (I.D.) THREAD “T”AR (RADIUS)H (I.D.)HEX “Y”THREAD “T”ADDR (RADIUS)H (I.D.)HEX “Y”THREADA “T”CDR (RADIUS)* Nipple assembly part number does not include cage, clips or O-Ring for the tube-o end.** Radius ofHEXelbow“Y” is measuredCto centerline.H (I.D.)—DMaterialCarbonTHREAD “T”SteelR (RADIUS)HEX “Y”CHose AssembliesTHREAD “T”Tube-O EndShort PilotIMACA 305Dash SizeAssembly Base No.Nipple APart No.Fitting BPart No.-6 thru -12AC320AE61120AE61120-6 thru -12AC321AE61120AE61121-6 thru -12AC322AE61120AE61122-6 thru -12AC323AE61121AE61121-6 thru -12AC324AE61121AE61122-6 thru -12AC325AE61122AE61122EATON Aerospace Group TF100-9DJune 20137

Carbon Steel 45 Flared Per SAE J512Fitting Dimensions45 FlaredPer SAE .H**RThreadTHex YRef.Norm.Wt. (lbs.)w/Cage& -12AE61126K2.63.57—.465—1.0625-14UNS-2B -12AE61128K3.68.721.799.4651.2501.0625-14UNS-2B 1.25.560H (I.D.)H (I.D.)A “Y”CHEXTHREAD “T”H (I.D.)HEX “Y”THREAD “T”HEXA “Y”CTHREAD “T”AH (I.D.)R (RADIUS)HEX “Y”AH (I.D.)THREAD “T”R (RADIUS)CDCDHEX “Y”H (I.D.) THREAD “T”AR (RADIUS)H (I.D.)HEX “Y”THREAD “T”ADDR (RADIUS)H (I.D.)HEX “Y”THREADA “T”CDR (RADIUS)* Nipple assembly part number does not include cage or clips.CHEX “Y”** Radius of elbowis measured to centerline.H (I.D.) THREAD “T”DMaterial — Carbon SteelR (RADIUS)HEX “Y”CHose AssembliesTHREAD “T”45 FlaredDash SizeAssembly Base No.Nipple APart No.Fitting BPart No.-6 thru -12AC350AE61126AE61126-6 thru -12AC351AE61126AE61127-6 thru -12AC352AE61126AE61128-6 thru -12AC353AE61127AE61127-6 thru -12AC354AE61127AE61128-6 thru -12AC355AE61128AE61128Per SAE J5128EATON Aerospace Group TF100-9DJune 2013

Aluminum Tube-O Short Pilot Per IMACA 305Fitting DimensionsTube-O EndShort PilotIMACA 305ACACHex 8AE60372H4.96.38—.311—.7500-16UNF-2B.88.090H (I.D.)A “Y”CHEXTHREAD “T”H (I.D.)HEX “Y”THREAD “T”H 06.138-12AE60372K6.65.57—.465—1.0625-14UNS-2B 8-12AE60373K5.88.572.022.4651.5001.0625-14UNS-2B 625-14UNS-2B1.25.208HEX “Y”ATHREAD C “T”AH (I.D.)R (RADIUS)HEX A“Y”H (I.D.)THREAD “T”R (RADIUS)HEX “Y”THREAD “T”H (I.D.)R (RADIUS)AH (I.D.)HEX “Y”THREAD “T”ACDDDR (RADIUS)H (I.D.)HEX “Y”ATHREAD “T”Norm.Wt. (lbs.)w/Cage& ClipDashSizeCDR (RADIUS)4.47.381.286.311* Nipple assembly part number doesnot include cage, clips or O-Ring for the tube-o end.CHEX “Y”** Radius of elbowis measured to centerline.H (I.D.) THREAD “T”DMaterial — 6061AluminumR (RADIUS)HEX “Y”CHose AssembliesTHREAD “T”Tube-O EndShort PilotIMACA 305Dash SizeAssembly Base No.Nipple APart No.Fitting BPart No.-6 thru -12AC310AE60372AE60372-6 thru -12AC311AE60372AE60373-6 thru -12AC312AE60372AE60374-6 thru -12AC313AE60373AE60373-6 thru -12AC314AE60373AE60374-6 thru -12AC315AE60374AE60374EATON Aerospace Group TF100-9DJune 20139

Aluminum 37 Flared Per AS4395Fitting DimensionsAC37 FlaredH (I.D.)APer H**RThreadTHex YRef.H (I.D.)A “Y”CHEXTHREAD .69.063HEX “Y”THREAD H .250.8750-14UNJF-3B 1.5001.0625-12UNJ-3B1.25.218HEXA “Y”CTHREAD “T”AH (I.D.)R (RADIUS)HEX “Y”AH (I.D.)THREAD “T”R (RADIUS)CDCDHEX “Y”H (I.D.) THREAD “T”AR (RADIUS)H (I.D.)HEX “Y”THREAD “T”ADDR (RADIUS)H (I.D.)HEX “Y”THREADA “T”CDR (RADIUS)HEX “Y”CH (I.D.)D not include cage, clips or O-Ring for the 37 flared end.* NippleassemblyTHREAD part“T” number does** Radius ofelbow is measured to centerline.R (RADIUS)Material — 6061 AluminumCHEX “Y”Hose AssembliesTHREAD “T”37 FlaredPer AS439510Norm.Wt. (lbs.)w/Cage& ClipDash SizeAssembly Base No.Nipple APart No.Fitting BPart No.-6 thru -12AC330AE61129AE61129-6 thru -12AC331AE61129AE61130-6 thru -12AC332AE61129AE61131-6 thru -12AC333AE61130AE61130-6 thru -12AC334AE61130AE61131-6 thru -12AC335AE61131AE61131EATON Aerospace Group TF100-9DJune 2013

CRES 37 Flared Per AS4395Fitting Dimensions37 AFlaredCPer .H**RThreadTHex YRef.Norm.Wt. (lbs.)w/Cage& .151H (I.D.)H (I.D.)A “Y”CHEXTHREAD “T”H (I.D.)HEX “Y”THREAD “T”HEXA “Y”CTHREAD “T”AH (I.D.)R (RADIUS)HEX “Y”AH (I.D.)THREAD “T”R (RADIUS)HEX “Y”THREAD “T”H (I.D.)AR (RADIUS)H (I.D.)HEX “Y”THREAD “T”ACDCDDDR (RADIUS)H (I.D.)HEX “Y”THREADA 8UNJF-3B.69.151-8AE62147H4.47.441.286.3111.000 42K4.74.572.560.4651.5001.0625-12UNJ-3B1.25.585R (RADIUS)* Nipple assembly part number doesnot include cage or clips.C“Y”** Radius of HEXelbowis measured to centerline.H (I.D.) THREAD “T”DMaterial — CRES 304L/321R (RADIUS)HEX “Y”CHose AssembliesTHREAD “T”37 FlaredPer AS4395Dash SizeAssembly Base No.Nipple APart No.Fitting BPart No.-6 thru -12AC340AE61431AE61431-6 thru -12AC341AE61431AE62147-6 thru -12AC342AE61431AE62142-6 thru -12AC343AE62147AE62147-6 thru -12AC344AE62147AE62142-6 thru -12AC345AE62142AE62142EATON Aerospace Group TF100-9DJune 201311

Fittings — Carbon SteelABTStraight - Female O-Ring, Metric Thread (long pilot)/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefAE62507 - 0808M20 x 1.583.201.66AE62507 - 0810M20 x 1.5103.211.66AE62507 - 1212M27 x 2124.252.67F Ref———H Ref——— Ref0.940.941.251ADFTStraight - Female O-Ring (short pilot) with R134a Low Side Port/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefAE62508 - 10107/8 - 14104.242.250.63AE62508 - 10127/8 - 14124.272.20.63AE62508 - 12121 - 1/16 - 14124.582.430.54H Ref——— Ref1.061.061.251ADFTStraight - Female O-Ring (short pilot) with R134a High Side Port/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefAE62509 - 06065/8 - 1863.912.100.63AE62509 - 08063/4 - 1664.062.260.63AE62509 - 08083/4 - 1684.092.160.63AE62509 - 08103/4 - 16104.092.160.63112EATON Aerospace Group TF100-9DJune 2013H Ref———— Ref0.750.880.880.88

Fittings — Carbon SteelAStraight - Female O-Ring (long pilot) with Switch Port (7/16 - 20 thd)/Carbon SteelDFTPart NumberThread “T”Hose SizeA RefD RefF RefAE62510 - 08083/4 - 1684.092.160.79AE62510 - 10107/8 - 14104.252.250.79AE62510 - 10127/8 - 14124.272.250.79AE62510 - 12121 - 11/16 - 14124.862.710.79H Ref———— Ref0.881.061.061.251AStraight - Female O-Ring (long pilot) with Switch Port (M10 x 1.25)/Carbon SteelDFPart NumberThread “T”Hose SizeA RefD RefF RefAE62511 - 10107/8 - 14104.252.250.63H Ref— Ref1.06T1AStraight - Female O-Ring (long pilot) with Switch Port (M12 x 1.25)/Carbon SteelDFTPart NumberThread “T”Hose SizeA RefD RefF RefAE62512 - 10107/8 - 14104.252.250.63AE62512 - 10127/8 - 14124.272.250.63AE62512 - 12121 - 1/16 - 14124.862.710.54H Ref——— Ref1.061.061.251AStraight - Female O-Ring (long pilot) with R134a High Side Port and Female Switch Connection,(1/8 - 27 thread)/Carbon SteelDFTPart NumberThread “T”Hose SizeA RefD RefF RefAE62513 - 08083/4 - 1685.163.620.63AE62513 - 08103/4 - 16105.543.620.63H Ref—— Ref0.880.881EATON Aerospace Group TF100-9DJune 201313

Fittings — Carbon SteelAStraight - Female O-Ring (short pilot), with R134a Low Side Port and Female Switch Connection,(1/8 - 27 thread)/Carbon SteelDFPart NumberThread “T”AE62514 - 0808 7/8 - 16Hose SizeA RefD RefF Ref125.303.720.63H Ref— Ref1.06T1ADFH45 Female O-Ring (long pilot) with Switch Port (7/16 - 20 thread)/Carbon SteelHose SizeA RefD RefF RefH Ref RefAE62515 - 0810 3/4 - 16104.612.580.63.800.88AE62515 - 1012Part Number124.732.670.630.891.06AE62515 - 0808 3/4 - 167/8 - 1484.432.400.630.730.88AE62515 - 1010105.002.970.631.191.067/8 - 141TDA90 Female O-Ring (short pilot) with R134a Low Side Port/Carbon SteelFPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62516 - 10107/8 - 14104.883.330.631.891.06AE62516 - 10127/8 - 516 - 1212 1 - 1/16 - 14H1TDA90 Female O-Ring (short pilot) with R134a High Side Port/Carbon SteelFHose SizeA RefD RefF RefH Ref RefAE62517 - 0606 5/8 - 1864.352.820.631.380.75AE62517 - 0808 3/4 - 1684.613.070.691.620.88AE62517 - 0810 3/4 - 16104.532.980.691.620.88Part NumberHT14Thread “T”Thread “T”1EATON Aerospace Group TF100-9DJune 2013

Fittings — Carbon SteelADF90 Female O-Ring (long pilot) with Switch Port (7/16 - 20 thread)/Carbon SteelHose SizeA RefD RefF RefH Ref RefAE62518 - 0808 3/4 - 1684.612.590.691.620.88AE62518 - 1010104.802.770.631.931.06AE62518 - 0606 5/8 - 1864.352.820.691.350.75AE62518 - 0810 3/4 - 16104.622.590.691.620.88AE62518 - 1012 7/8 - 14124.822.770.631.931.06Part NumberH1TADFThread “T”7/8 - 1490 Elbow - Female O-Ring (short pilot) with Switch Port (7/16 - 20 thread)/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62519 - 10107/8 - 14104.803.250.791.891.06AE62519 - 10121 - 1/16 - 14125.083.500.792.561.25H1TADF90 Female O-Ring (long pilot) with Charge Port (7/16 - 20 thread) - 45 Port Rotation/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62520 - 10127/8 - 14124.062.480.501.691.06H1TADF90 Female O-Ring (long pilot) with Switch Port (7/16 - 20 thread) - 90 Port Rotation/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62521 - 10127/8 - 14104.032.480.501.691.06HT1EATON Aerospace Group TF100-9DJune 201315

Fittings — Carbon SteelDHF90 Female O-Ring (long pilot) with Switch Port (M12 x 1.25)/Carbon SteelPart NumberThread “T”Hose Size A RefD RefF RefH Ref RefAE62522 - 10107/8 - 14104.803.250.791.891.06AE62522 - 10127/8 - 14124.833.250.791.891.06AE62522 - 12121 - 1/16 - t Male O-Ring (short pilot)/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefAE62523 - 06065/8 - 1863.411.70AE62523 - 06085/8 - 1883.431.70AE62523 - 08083/4 - 1884.372.64AE62523 - 10107/8 - 18103.661.92AE62523 - 10127/8 - 18123.681.92AE62523 - 12121 - 1/16 - 16123.68 RefF RefH Ref1.92————————————F RefH Ref 80.881.06Male O-Ring (short pilot) 45 Elbows/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefAE62524 - 06065/8 - 1863.992.47AE62524 - 08083/4 - 1884.592.83AE62524 - 10107/8 - 18104.653.10AE62524 - 06085/8 - 1884.012.47————Male O-Ring (short pilot) 90 Elbows/Carbon SteelPart NumberThread “T”Hose Size A RefD RefAE62525 - 06065/8 - 1863.331.80AE62525 - 06085/8 - 1883.341.80AE62525 - 08083/4 - 1883.772.23AE62525 - 08103/4 - 18103.782.23AE62525 - 10127/8 - 18124.242.67AE62525 - 12121 - 1/16 - 16124.222.64AE62525 - 10107/8 - 18104.222.67EATON Aerospace Group TF100-9DJune 2013F Ref———————H Ref 62.4530.88

Fittings — Carbon SteelADStraight Male O-Ring (short pilot) With R134a Low Side Port/Carbon SteelFPart NumberThread “T”Hose SizeA RefD RefF RefAE62447J7/8 - 18104.432.700.63AE62447 - 10127/8 - 18124.462.700.63H Ref—— Ref0.880.881TADStraight Male O-Ring (short pilot) With R134a High Side Port/Carbon SteelF1TDAFPart NumberThread “T”Hose SizeA RefD RefF RefAE62448G5/8 - 1864.182.470.63AE62448H3/4 - 1884.582.850.63AE62448J7/8 - 18104.342.610.63H Ref——— Ref0.620.750.8890 Elbow Male O-Ring (short pilot) With R134a High Side Port/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62526 - 06065/8 - 1864.342.820.631.750.62AE62526 - 08083/4 - 1884.613.070.632.310.75AE62526 - 10107/8 - 18104.813.250.632.340.88H1TDAF90 Elbow Male O-Ring (short pilot) With R134a Low Side Port/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62527 - 10107/8 - 18104.813.250.632.340.88AE62527 - 10127/8 - 18124.813.250.632.340.88H1TEATON Aerospace Group TF100-9DJune 201317

Fittings — Carbon SteelADFHFemale SAE 45 With High Side Charge Port (R134a) - 90 Elbow/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62528 - 06065/8 - 1864.352.820.631.280.75AE62528 - 08083/4 - 1684.613.070.631.530.88AE62528 - 10107/8 - 14104.803.250.631.840.88F RefH Ref Ref——————————1TADMale MIO (Male Insert O-Ring) Straights/Carbon Steel1TPart NumberThread “T”Hose SizeA RefD RefAE62529 - 06065/8 - 1863.361.83AE62529 - 08083/4 - 1682.691.15AE62529 - 10107/8 - 14102.901.35AE62529 - 10127/8 - 14124.112.50AE62529 - 121211/16 - 14124.292.710.690.810.940.941.25ADMale MIO (Male Insert O-Ring) 90 Elbows/Carbon SteelHPart NumberThread “T”Hose SizeA RefD RefAE62530 - 06065/8 - 1862.500.98AE62530 - 08083/4 - 1682.741.20AE62530 - 10107/8 - 14103.091.54AE62530 - 08103/4 - 16102.751.20F Ref————H Ref Ref1.440.691.820.812.130.941.820.811TADStraight Male Insert O-Ring (rigid) Metric Thread/Carbon SteelPart NumberThread “T”AE62531 - 0810 M20 x 1.5T181EATON Aerospace Group TF100-9DJune 2013Hose SizeA RefD RefF RefH Ref Ref103.622.070.69—0.88

Fittings — Carbon SteelAD45 Female O-Ring (long pilot, metric thread)/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62532 - 1212M27 x 2124.743.17—22.41.25F RefH Ref Ref1.620.941.620.941.620.942.561.25HT1AD90 Female O-Ring (long pilot) Metric Thread/Carbon SteelH1TADFPart NumberThread “T”Hose SizeA RefD RefAE62533 - 0808M20 x 1.583.772.23AE62533 - 0810M20 x 1.5103.782.23AE62533 - 0806M20 x 1.563.752.23AE62533 - 1212M27 x 2124.743.16————90 Female O-Ring (long pilot) Metric Thread With High Side Charge Port (R134a)/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62534 - 0808M20 x 1.584.522.980.691.620.94H1TAD90 Male O-Ring (rigid) Metric Thread/Carbon SteelPart NumberThread “T”Hose SizeA RefD RefF RefH Ref RefAE62535 - 0810M20 x 1.582.751.20—1.820.88H1TEATON Aerospace Group TF100-9DJune 201319

Fittings — Carbon SteelAStraight Bulkhead/Carbon SteelDPart NumberThread “T”Hose SizeA RefD RefAE62536 - 06065/8 - 1863.692.16AE62536 - 08083/4 - 1683.932.39AE62536 - 10107/8 - 14104.492.94F RefH Ref—————— Ref0.941.001.13T1A90 Male Bulkhead/Carbon SteelDH1TPart NumberThread “T”Hose Size A RefD RefAE62537 - 06065/8 - 1862.500.98AE62537 - 08083/4 - 1682.741.20AE62537 - 10107/8 - 14103.081.53AE62537 - 10127/8 - 14123.111.53AE62537 - 12121 - 1/16 - 14123.692.11H Ref Ref2.150.942.611.003.261.133.261.133.781.38F RefH Ref Ref————————————H Ref RefF Ref—————AStraight Splicer/Carbon SteelDPart NumberAE62538 - 0606AE62538 - 0808AE62538 - 1010AE62538 - 1212Thread “T”————Hose SizeA RefD Ref64.631.5884.761.68105.682.58124.721.57AD90 Splicer/Carbon SteelPart NumberAE62539 - 0606HAE62539 - 0808AE62539 - 1010AE62539 - 121220EATON Aerospace Group TF100-9DThread “T”————June 2013Hose SizeA RefD Ref62.711.1882.981.43103.081.53123.682.11F Ref————2.712.983.083.68————

Fittings — Carbon SteelASplicer With Switch Port (7/16 - 20 thread)/Carbon SteelDFPart NumberAE62540 - 0606AE62540 - 0808AE62540 - 1010AE62540 - 1212AThread “T”————Hose SizeA RefD RefF .441.22H Ref Ref————————Splicer With High Side R134a Port/Carbon SteelDFPart NumberAE62541 - 0606AE62541 - 0808AE62541 - 1010AE62541 - 1212Thread “T”————H Ref Ref1.26————————H Ref Ref————Hose SizeA RefD RefF .52ADFSplicer With R134a Low Side Port/Carbon SteelPart NumberAE62542 - 1010AE62542 - 1212Thread “T”——Hose SizeA RefD RefF Ref105.542.441.22125.602.441.22EATON Aerospace Group TF100-9DJune 201321

Fittings — Carbon SteelADD“T” Splicer - 3 Hose Connector/Carbon SteelPart NumberAE62543 - 080808AE62543 - 101010AE62543 - 121212AE62543 - 101212AE62543 - 060808A—————Hose SizeA RefD Ref85.482.40105.622.52125.672.5210 x 12 x 125.672.526x8x85.482.40Lifesave Braze Nipple/Carbon Steel*Part NumberAE62544 - 0606AE62544 - 0608AE62544 - 0808AE62544 - 0810AE62544 - 1010AE62544 - 1012AE62544 - 121222Thread “T”EATON Aerospace Group TF100-9DJune 2013Thread “T”———————Hose SizeA Ref62.0182.0282.02102.03102.03122.06122.11F RefH Ref Ref———————————————

Female Flared To Male Tube-O AdapterFemale Flared To Male Tube-O Adapter45 Flared PerSAE J51237 FlaredPer 234JAE62233KAE62234KHow To Complete Hose Assembly Part NumbersThe part numbers shown here represent standard configurationswith materials, markings and cleaning requirements conformingto the related military or aerospace standards as they apply. Ifyour requirements differ from these standards, the hose assemblies you order will be assigned new customer specific partnumbers by Eaton.Example of Eaton Part NumberAC310H0242Base Part Number HoseSize CodeLength of Assembly in InchesFraction of an Inch in EighthsOn assemblies with an elbowfitting on each end, measure the orientation angle asshown to the left. Add theangle measurement as a suffix to the base part number.In all cases, the angle shouldbe expressed in 3 digits. Forexample, 90 should be written 090. If the angle desired is0 , specify 000.Example of Eaton Part NumberAngle in degreesAC315H0242-270Base Part NumberHose Size CodeMeasure anglecounter-clockwiseEND VIEWLength of Assembly in InchesFraction of an Inch in EighthsOrientation Angle in 1 incrementsThis part number format is consistent with the SAE AS part number format.Hose Dash SizeLetter Code6G8H10 12 16JK MEATON Aerospace Group TF100-9DJune 201323

AE379 Refrigerant Hose Assembly InstructionsSTEP 1: Cut the hoseSTEP 4: Insert the nipple into the hoseCut the hose to proper length with an appropriate cutting tool.Eaton’s Aeroquip hand-held hose cutter (FT1356) has been specially designed for cutting all non-wire reinforced hose, such asAE379 multi-refrigerant hose. Be sue the cut is made square tothe hose length.Insert the nipple into the hose. To ensure that the nipple is fullyinserted, check the gap between the cut end of the hose andthe shoulder on the nipple. Care should be taken to avoid kinking or other damage to the hose during insertion.NOTE: Be sure to wipe excess oil from the nipple and hose.STEP 2: Slip on two clipsInstall two proper-sized clips onto the cut end of the hose.Orientation of the clips does not affect the performance of theconnection. However, for ease of assembly, both clips shouldhave the same orientation.NOTE: Failure to slide the clips over the hose at this time will require the clips to be stretchedover the hose or fitting later. This may permanently damage the clip.STEP 5: Snap on the cageSnap the cage into the groove on the nipple. The arms shouldextend over the nose length. When the cage has been correctlyinstalled in the cage groove, the cage will be able to rotate inthe groove. This step MUST be performed to ensure:1. The clips will be located over the O-rings on the nipple\2. The connection will be compatible with the connection’spressure rating.STEP 3: Oil the nippleLubricate the nipple with a generous amount of the refrigerationor A/C system’s compressor lubricating oil. This MUST be doneto lower the force of nipple insertion.24EATON Aerospace Group TF100-9DJune 2013STEP 6: Slide the clipsSlide the clips over the cage arms and into the channels on eacharm.

AE379 Refrigerant Hose Assembly InstructionsSTEP 7: Close the clipUse the Aeroquip FT1357 pliers to close the clips. The pliersshould be positioned squarely on the clip connection points andshould remain square during the closing of the clip.For easiest assembly, the clasp should be closed between thecage arms.NOTICEIf the pliers are not kept square during closing of the clip, the(Correct)(Incorrect)clasp may havean offset. Use the pliersto correct the claspalignment.Nose of the pliers should be firmly seated under the assemblybump and lock latch.Aeroquip AE379 Refrigerant Hose components should not bereused.CAUTIONFailure to follow these assembly instructions and/or the use ofAeroquip hose with fittings supplied by other manufacturers,may result in unreliable and unsafe hose assemblies, whichmay result in sudden or unintended escape of refrigerant gases.Personal injury and/or violations of EPA regulations may occur asa consequence.Eaton recommends adherence to all guidelines, including EPAguidelines, concerning the service of refrigerant systems.EATON Aerospace Group TF100-9DJune 201325

Assembly ToolsPliers/Connecting ToolHose CutterPart NumberDescriptionPart NumberDescriptionFT1357Connecting ToolFT1356Hose CutterFT1356-2-1Replacement BladeCore ToolFF90192-02Part NumberDescription42-05-100Core ToolFF90192-02High Side Core*FF90192-01Low Side Core*FF90193-02High Side CapFF90193-01Low Side CapFF9872-04Cap for 7/16 - 20 Thread Port*For Eaton High Flow Charge Ports only.26EATON Aerospace Group TF100-9DJune 2013FF90192-01

EATON Aerospace Group TF100-9DJune 201327

EatonAerospace GroupFluid & Electrical Distribution Division300 South East AvenueJackson, Michigan 49203-1972Phone: (517) 787 8121Fax: (517) 789 2947EatonAerospace Group9650 Jeronimo RoadIrvine, California 92618Phone: (949) 452 9500Fax: (949) 452 9555www.eaton.com/aerospaceCopyright 2013 EatonAll Rights ReservedCopying or Editing is ForbiddenForm No. TF100-9DJune 2013

Refrigerant Hose With Field Attachable Fittings. Eaton’s Aeroquip product line offers AE379 refrigerant hose with easy, field-attach-able fittings has been devel-oped in response to today's need for an aerospace qual-ity hose assembly that is lightweight, easy to fabricate in the field and requires only simple assembly tools. AE379 is a .

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