Type 546 Ball Valve Setting A New Standard In Piping

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GF BallValve 546 tech D803‡ Type 546 Ball ValveSetting a new standard in piping systemsProduct range in PVC and CPVC, ASTMTechnical Data ‡

List of AbbreviationsTechnical data is not binding and isnot an expressly warrantedcharacteristic of the goods. It issubject to change. Please consult ourGeneral Conditions of Supply.ANSIAmerican National Standards InstitutePVDFPolyvinylidene fluorideASTMAmerican Society for Testing rubber, e.g. Viton DINDeutsche Industrie-NormenPTFEPolytetrafluoroethylene, e.g. Teflon ISOInternational StandardizationOrganizationdPipe outer diameterDNNominal diameter (mm)PVCPolyvinyl chloride, unplasticizedPNNominal pressure at 20 C, waterCPVCPolyvinyl chloride, post-chlorinatedNPTPPPolypropylene, heat stabilizedFemale thread, tapered, pressure tight in thethread per ANSI B1 .20.1

Table of Contents ‡The new ‡ Type 546 Ball Valve4PVC Ball Valves6CPVC Ball Valves10Valve Ends14Accessories16Multifunction Module19Technical Data21Type 107/133 Electrically Actuated Ball Valves452-Way Ball Valves Type 107, PVC, CPVC462-Way Ball Valves Type 133, PVC, CPVC48Technical Features of Type 107 and 13349Technical Data of the Actuators EA 11 and EA 2150Technical Data of the Ball Valve51Wiring Diagram for Standard Version52Valve Assembly of Type 107 and 13353Overview of System Components54Dimensions Type 10755Heating element57Fail-safe Return unit582 Limit switches59Mounting plate60Parts/Spare Parts61Type 233 Pneumatically Actuated Ball Valves622-Way Ball Valve Type 233 (fail safe to close)632-Way Ball Valve Type 233 (fail safe to open)672-Way Ball Valve Type 233 (double acting)71Technical Features of Actuator PA 11/PA 2175Technical Data of Actuator PA 11/PA 2176Wiring diagram77Valve assembly78Overview of System Components79Dimensions of Type 233 Ball Valve80Accessories84Technical Features of the Mounting Plate86Options87Parts/Subassemblies88Product Configurator893

‡ Type 546 Ball ValveThe system at a glanceStandard ball valveSolvent cement socketAvailability2nd Quarter 2003PVC3rd Quarter 2003CPVC1st Quarter 2004PP-H, PVDFBall valve withlockable handleThreaded socketManual ball valve withelectric feedback unitin the multi-functionalmoduleBall valve with handle extensionfor through-wall/panel mountingSolvent cement spigotFusion spigot and socketA complete model range with manyconfigurations: from the manual valve to theelectrically actuated valve with LEDdisplay Modular design and expandable Sizes from 3/8” to 2”, up to 232 psi Available in cementable (PVC,CPVC) and fusible (PP-H, PVDF)materials Connections in all the majorstandards (DIN, EN, ISO, BS, ANSI,JIS)This broad range of products enablesyou to find the right solution for yourapplication.4Ball valve with electricactuatorBall valve with pneumaticactuator and manual overrideBacking flangeFixed flangeThe new ‡ Type 546 ball valveconforms to the followinginternational standards:prEN ISO 16135 (pending)Industrial valves—ball valves ofthermoplastic material (ISO/DIS16135:2001)ISO 9393Thermoplastic valves—pressure testmethods and requirementsEN 558Flanged valves dimensions are inaccordance with EN 558ApprovalsDIBt approval pending ‡

‡ Type 546 Ball ValveWe have the answer.“What’s theblack box for?”“Connections!”The multifunction moduleMore possibilitiesWhat is the current status of the valvesin the system? Which ones are open,which are closed?Thanks to its robust construction and thesecure fastening on the ball valve, themultifunction module can be used as amounting bracket. Through wall/panelmounting has never been so easy.Knowing the answer to these questionsat all times ensures reliable systemoperation and improves plant safety.With the multifunction module, we havea tested and proven base on which toadd many accessories. Positionfeedback can be accomplished througha selection of five different limit switchesand connected to the valve via themultifunction module. ‡The module is also equipped with a DINEN ISO 5211 actuator mountinginterface for direct connection of the newGeorge Fischer actuators.5

Ball Valve Type 546, PVCwith solvent cement socket, Inch ASTMand threaded valve ends, NPTFeatures: Union ball valve for easy installation and removal(z-dimension, valve end and valve nut are not compatible with Type 346) Ball seals in PTFE Integrated stainless steel mounting insertsOptions: Individual configuration of the valve (see price sheets) Multifunction module with integrated limit switches Pneumatic or electric actuators from ‡All data are valid for models with solvent cement socketsinchDNpsiCv valueEPDM SealsFPM Seals161 546 341161 546 342161 546 343161 546 344161 546 345161 546 346161 546 347161 546 351161 546 352161 546 353161 546 354161 546 355161 546 356161 546 357( p 1 psi)3/81/23/411 1/41 1/22inch3/81/23/411 1/41 232232D1 .971 574.9712.9524.5049.0170.02112.04217.08H11 .041 .041 .181 .401 .731 980.980.980.981 .771 .771 .77L51 .261 .261 .541 .542.132.132.58L61 .771 21lbs0.400.420.640.941 .612.183.91 ‡

Ball Valve Type 546, PVC with lockable handle,solvent cement socket, Inch ASTMand threaded valve ends, NPTFeatures: True union ball valve for easy installation and removal(z-dimension, valve end and valve nut are not compatible with Type 346) Ball seals in PTFE Integrated stainless steel mounting inserts Lockable hand lever with ratchet settingsOptions: Individual configuration of the valve (see price sheets) Multifunction module with integrated limit switches Pneumatic or electric actuators from ‡All data are valid for models with solvent cement socketsinchDNpsiCv valueEPDM SealsFPM Seals161 546 361161 546 362161 546 363161 546 364161 546 365161 546 366161 546 367161 546 371161 546 372161 546 373161 546 374161 546 375161 546 376161 546 377( p 1 psi)3/81/23/411 1/41 1/22inch3/81/23/411 1/41 1/22 2232D1 .971 554.9712.9524.5049.0170.02112.04217.08H11 .041 .041 .181 .401 .731 202.202.562.803.353.503.98L40.980.980.980.981 .771 .771 .77L51 .651 .651 .971 .972.582.583.07L61 .771 21MM6M6M6M6M8M8M8lbs0.430.450.690.991 .692.274.007

Ball Valve Type 546, PVC SFsolvent cement sockets, Inch ASTMFeatures: Paint-compatible / silicone-free Ball seals in PTFE True union ball valve for easy installation and removal(z-dimension, valve end and valve nut are not compatible with Type 346) Standard without mounting insertsOptions: Individual configuration of the valve (see price sheets) Multifunction module with integrated limit switchesinchDNpsiCv valueEPDM SealsFPM Seals161 546 681161 546 682161 546 683161 546 684161 546 685161 546 686161 546 687161 546 691161 546 692161 546 693161 546 694161 546 695161 546 696161 546 697( p 1 psi)3/81/23/411 1/41 1/22inch3/81/23/411 1/41 232232D1 .971 574.9712.9524.5049.0170.02112.04217.08H11 .041 .041 .181 .401 .731 980.980.980.981 .771 .771 .77L51 .261 .261 .541 .542.132.132.58L61 .771 21lbs0.340.340.530.751 .331 .773.21 ‡

Spare Parts for Ball Valve Type 546, 891011891011Article/MaterialCentral Part (EPDM)Body PVCUnion bushingPVCBall PVCStem PVCBall seals PTFEBacking seals EPDMBody seals EPDMFace seal EPDMStem seals EPDMLever PP redThreaded bushingStainless steelCentral Part (FPM)Body PVCUnion bushingPVCBall PVCStem PVCBall seals PTFEBacking seals FPMBody seals FPMFace seal FPMStem seals FPMLever PP redThreaded bushingStainless steelBall set (EPDM)Ball PVCStem PVCBall seals PTFEBacking seals EPDMBody seal EPDMStem seals EPDMBall set (FPM)Ball PVCStem PVCBall seals PTFEBacking seals FPMBody seal FPMStem seals FPMSeal Set (EPDM)Backing seals EPDMBody seals EPDMFace seal EPDMStem seals EPDMSeal Set (FPM)Backing seals FPMBody seals FPMFace seal FPMStem seals FPM ‡Pieces 3/8”1/2”3/4”1”1 1/4”1 1/2”2”161 486 151161 486 151161 486 152161 486 153161 486 154161 486 155161 486 156161 486 163161 486 163161 486 164161 486 165161 486 166161 486 167161 486 168161 486 375161 486 375161 486 376161 486 377161 486 378161 486 379161 486 380161 486 385161 486 385161 486 386161 486 387161 486 388161 486 389161 486 390161 486 400161 486 400161 486 401161 486 402161 486 403161 486 404161 486 405161 486 410161 486 410161 486 411161 486 412161 486 413161 486 414161 486 4151111221221211112212212112212112212212221229

Ball Valve Type 546, CPVCwith solvent cement sockets, Inch ASTMand 2 threaded union ends, NPTFeatures: True union ball valve for easy installation and removal(z-dimension, valve end and valve nut are not compatible with Type 346) Ball seals PTFE Integrated stainless steel mounting insertsOptions: Individual configuration of the valve (see price sheets) Multifunction module with integrated limit switches Pneumatic or electric actuators from ‡All data are valid for model with solvent cement socketsinchDNpsiCv valueEPDM SealsFPM Seals163 546 341163 546 342163 546 343163 546 344163 546 345163 546 346163 546 347163 546 351163 546 352163 546 353163 546 354163 546 355163 546 356163 546 357( p 1 psi)3/81/23/411 1/41 1/22inch3/81/23/411 1/41 2232232D1 .971 574.9712.9524.5049.0170.02112.04217.08H11 .041 .041 .181 .401 .731 980.980.980.981 .771 .771 .77L51 .261 .261 .541 .542.132.132.58L61 .771 21lbs0.420.440.661 .011 .762.414.39 ‡

Ball Valve Type 546, CPVC with lockable handlewith solvent cement sockets, Inch ASTMand 2 threaded union ends, NPTFeatures: True union ball valve for easy installation and removal(z-dimension, valve end and valve nut are not compatible with Type 346) Ball seals PTFE Integrated stainless steel mounting inserts Lockable hand lever with ratchet settingsOptions: Individual configuration of the valve (see price sheets) Multifunction module with integrated limit switches Pneumatic or electric actuators from ‡All data are valid for model with solvent cement socketsinchDNpsiCv valueEPDM CodeFPM Code163 546 361163 546 362163 546 363163 546 364163 546 365163 546 366163 546 367163 546 371163 546 372163 546 373163 546 374163 546 375163 546 376163 546 377( p 1 psi)3/81/23/411 1/41 1/22inch3/81/23/411 1/41 1/22 2232D1 .971 554.9712.9524.5049.0170.02112.04217.08H11 .041 .041 .181 .401 .731 202.202.562.803.353.503.98L40.980.980.980.981 .771 .771 .77L51 .651 .651 .971 .972.582.583.07L61 .771 21MM6M6M6M6M8M8M8lbs0.450.470.721 .071 .852.504.4811

Ball Valve Type 546, CPVC SFwith solvent cement sockets, Inch ASTMFeatures: Paint-compatible / silicone-free True union ball valve for easy installation and removal(z-dimension, valve end and valve nut are not compatible with Type 346) Ball seals PTFE Standard without mounting insertsOptions: Individual configuration of the valve (see price sheets) Multifunction module with integrated limit switchesinchDNpsiCv valueFPM Seals( p 1 psi)1/23/411 1/41 1/22inch1/23/411 1/41 D1 .9524.5049.0170.02112.04217.08H11 .041 .181 .401 .731 5.045.98163 546 692163 546 693163 546 694163 546 695163 546 696163 546 697L22.202.562.803.353.503.98L40.980.980.981 .771 .771 .77L51 .261 .541 .542.132.132.58L61 s0.350.540.801 .451 .963.63 ‡

Spare Parts for Ball Valve Type 546, 1891011891011Article/MaterialCentral Part (EPDM)Body CPVCUnion bushing CPVCBall CPVCStem CPVCBall seals PTFEBacking seals EPDMBody seals EPDMFace seal EPDMStem seals EPDMLever PP redThreaded bushingStainless steelCentral Part (FPM)Body CPVCUnion bushing CPVCBall CPVCStem CPVCBall seals PTFEBacking seals FPMBody seals FPMFace seal FPMStem seals FPMLever PP redThreaded bushingStainless steelBall set (EPDM)Ball CPVCStem CPVCBall seals PTFEBacking seals EPDMBody seal EPDMStem seals EPDMBall set (FPM)Ball CPVCStem CPVCBall seals PTFEBacking seals FPMBody seal FPMStem seals FPMSeal Set (EPDM)Backing seals EPDMBody seals EPDMFace seal EPDMStem seals EPDMSeal Set (FPM)Backing seals FPMBody seals FPMFace seal FPMStem seals FPM ‡Pieces 3/8”1/2”3/4”1”1 1/4”1 1/2”2”163 481 251163 481 251163 481 252163 481 253163 481 254163 481 255163 481 256163 481 263163 481 263163 481 264163 481 265163 481 266163 481 267163 481 268163 481 375163 481 375163 481 376163 481 377163 481 378163 481 379163 481 380163 481 385163 481 385163 481 386163 481 387163 481 388163 481 389163 481 390161 486 400161 486 400161 486 401161 486 402161 486 403161 486 404161 486 405161 486 410161 486 410161 486 411161 486 412161 486 413161 486 414161 486 41511112212212111122122121122121122122122212213

Valve end PVC (G03)Solvent cement socket, Inch ASTMinch3/81/23/411 1/41 1/22psi232232232232232232232Code161 490 712161 490 713161 490 714161 490 715161 490 716161 490 717161 490 718D1 .491 .491 .732.092.553.033.88D10.961 .161 .391 .702.082.352.86L0.970.971 .101 .231 .351 .481 0.100.100.11lbs0.030.030.040.070.100.150.26Valve end PVC (G09)Threaded socket, NPT Connection to plastic thread only Do not use thread sealing pastes that are harmful to PVCNPT3/81/23/411 1/41 1/22psi150150150150150150150Code161 490 723161 490 724161 490 725161 490 726161 490 727161 490 728161 490 729D1 .491 .491 .732.092.553.033.88D11 .031 .311 .531 .852.242.553.05L0.830.840.901 .091 .201 .341 .26Valve end CPVC (G13)Solvent cement socket, Inch ASTMinch3/81/23/411 1/41 1/2214psi232232232232232232232Code163 481 311163 481 312163 481 313163 481 314163 481 315163 481 316163 481 317D1 .491 .491 .732.092.553.033.88D10.961 .161 .391 .702.082.352.86L0.970.971 .101 .231 .351 .481 .61L10.160.160.180.200.180.220.26 ‡

Valve end CPVC (G17)Threaded socket, NPT Connection to plastic thread only Do not use thread sealing pastes that are harmful to CPVCNPT3/81/23/411 1/41 1/22psi150150150150150150150Code163 481 322163 481 323163 481 324163 481 325163 481 326163 481 327163 481 328D1 .491 .491 .732.092.553.033.88D11 .031 .311 .531 .852.242.553.05L0.830.840.901 .091 .201 .341 0.290.430.65lbs0.030.040.060.090.140.200.35D1 .501 .501 .732.092.563.033.90D10.910.911 .301 0.160.200.200.200.240.28Valve end blank (G80) Flat joining faceinch3/81/23/411 1/41 1/22 32232232Code161 490 837161 490 837161 490 838161 490 839161 490 840161 490 841161 490 842lbs0.020.020.030.050.070.130.2515

Union nut PVCinch3/81/23/411 1/41 1/22d15202532405060DN10152025324050Code161 490 538161 490 538161 490 539161 490 540161 490 541161 490 542161 490 543D1 .971 .972.272.683.311 .974.88D11 .331 .331 .551 .872.261 .333.11L0.760.760.800.941 .060.761 .42S1 .65 x 0.091 .65 x 0.091 .89 x 0.092.28 x 0.122.80 x 0.123.32 x 0.154.17 x 0.15lbs0.040.040.060.090.170.240.42D1 .971 .972.272.683.311 .974.88D11 .331 .331 .551 .872.261 .333.11L0.760.760.800.941 .060.761 .42S1 .65 x 0.091 .65 x 0.091 .89 x 0.092.28 x 0.122.80 x 0.123.32 x 0.154.17 x 0.15lbs0.030.030.040.060.120.160.50Union nut CPVCinch3/81/23/411 1/41 1/2216d15202532405060DN10152025324050Code163 481 226163 481 226163 481 227163 481 228163 481 229163 481 230163 481 231 ‡

Standard handle red (K01)inch3/8, 1/23/411 1/41 1/22d16/202532405063DN10/152025324050Code167 484 088167 484 089167 484 090167 484 091167 484 092167 484 093L13.033.823.825.045.045.98L51 .261 .541 .542.132.132.58L61 .772.282.282.912.913.43H1 .221 .461 .461 .811 .812.13D1 .021 .341 .341 .571 .571 .73lbs0.030.050.050.090.090.13L61 .772.282.282.912.913.43H1 .221 .461 .461 .811 .812.13D1 .021 .341 .341 .571 .571 23.15L13.434.254.255.515.516.50L51 .651 .971 .972.602.603.07L61 .772.282.282.952.953.43Standard handle black (K02)inch3/8, 1/23/411 1/41 1/22d16/202532405063DN10/152025324050Code167 484 076167 484 077167 484 078167 484 079167 484 080167 484 081L13.033.823.825.045.045.98L51 .261 .541 .542.132.132.58Multifunction handle red (K11)with ratchet settings, lockableinch3/8, 1/23/411 1/41 1/22 ‡d16/202532405063DN10/152025324050Code167 484 100167 484 101167 484 102167 484 103167 484 104167 484 105D1 .021 .341 .341 .571 .571 180.2317

Handle extension 546 PVC, inch BS/ASTMinch3/8, 1/23/4, 11 1/4, 1 1/22DN10/1520/2532/4063Code161 486 443161 486 444161 486 445161 486 446H1 .611 .972.563.31H12.052.442.993.43H21 .141 .261 .341 .46H31 .421 .541 .731 .89D1 .021 .421 .571 .094.094.09L31 .221 .221 .221 .222.052.052.05Mounting plate (L02) PP-GF Includes 2 mounting screws18inch3/81/23/411 1/41 1/22d16202532405063inch3/81/23/411 1/41 1/22d16202532405063DN10152025324050Code167 484 110167 484 110167 484 110167 484 110167 484 111167 484 111167 484 111B1 .891 .891 .891 .55H20.160.160.160.160.160.160.16L41 .611 .611 .611 .612.442.442.44L50.980.980.980.981 .771 .771 .77lbs0.120.120.120.120.190.190.19 ‡

Multifunction modulesMultifunction module (I02) PP-GFEmpty module Accessory to Type 546 Ball Valve Multifunction module acts as an intermediate element for actuators(requires additional adapter/coupling)inch3/81/23/411 1/41 1/22d16202532405063DN10152025324050inch3/81/23/411 1/41 1/22B2.642.642.952.953.193.193.58Code167 482 680167 482 680167 482 681167 482 681167 482 682167 482 682167 482 683H11 .041 .041 .181 .401 .731 .992.52H51 .971 5.515.516.50L22.132.132.052.052.362.362.68L31 .571 .571 .811 .811 .971 .972.56L51 .651 .651 .971 .972.602.603.07L61 .771 .772.282.282.952.953.43L81 .341 .341 .501 .501 .611 .611 .81lbs0.120.120.150.150.180.180.26Multifunction module (I03) PP-GFwith mechanical limit switches, Ag, Ni Accessory to Type 546 Ball Valve Multifunction module acts as an intermediate element for actuators Includes Plug 3P E / Protection: IP65inch3/81/23/411 1/41 1/22 ‡d16202532405063DN10152025324050Code167 482 626167 482 626167 482 627167 482 627167 482 628167 482 628167 482 629H11 .041 .041 .181 .401 .731 .992.52H51 .971 .50L51 .651 .651 .971 .972.602.603.07L61 .771 .772.282.282.952.953.43L81 .341 .341 .501 .501 .611 .611 260.300.300.3919

Multifunction module (I04) PP-GFwith mechanical limit switches, Au Accessory to Type 546 Ball Valve Multifunction module acts as an intermediate element for actuators Includes Plug 3P E / Protection: IP65inch3/81/23/411 1/41 1/22d16202532405063DN10152025324050Code167 482 635167 482 635167 482 636167 482 636167 482 637167 482 637167 482 638H11 .041 .041 .181 .401 .731 .992.52H51 .971 .50L51 .651 .651 .971 .972.602.603.07L61 .771 .772.282.282.952.953.43L81 .341 .341 .501 .501 .611 .611 260.300.300.39Multifunction module (I06) PP-GFwith inductive limit switches, PNP Accessory to Type 546 Ball Valve Multifunction module acts as an intermediate element for actuators Includes Plug 3P E / Protection: IP65inch3/81/23/411 1/41 1/22d16202532405063DN10152025324050Code167 482 662167 482 662167 482 663167 482 663167 482 664167 482 664167 482 665H11 .041 .041 .181 .401 .731 .992.52H51 .971 .50L51 .651 .651 .971 .972.602.603.07L61 .771 .772.282.282.952.953.43L81 .341 .341 .501 .501 .611 .611 260.300.300.39Multifunction module (I07) PP-GFwith inductive limit switches, NPN Accessory to Type 546 Ball Valve Multifunction module acts as an intermediate element for actuators Includes Plug 3P E / Protection: IP65inch3/81/23/411 1/41 1/2220d16202532405063DN10152025324050Code167 482 653167 482 653167 482 654167 482 654167 482 655167 482 655167 482 656H11 .041 .041 .181 .401 .731 .992.52H51 .971 .50L51 .651 .651 .971 .972.602.603.07L61 .771 .772.282.282.952.953.43L81 .341 .341 .501 .501 .611 .611 260.300.300.39 ‡

Technical DataType 546 Ball ValvePressure-Temperature Diagram (PVC)(service life 25 years in clean water)P 81767080158176Solvent cement socketFlanged, 4159.5145130.5116101.58772.55843.52914.5090P (psi)T ( F)14 T ( C)Pressure-Temperature Diagram (CPVC)(service life 25 years in clean water)P lvent cement socketFlanged, .5174159.5145130.5116101.58772.55843.52914.5090P (psi)T ( F)14 T ( C) ‡21

Average Operating Torque121/2"Size (inch)1"3/4"1 1/4"1 1/2"2"106.288.5870.8653.1435.4217.7Torque (Nm)10Torque (in-lbf)3/8"0010152025Size (mm)324050Pressure Loss26.4264.2Flow rate (US "/1DN40/1"/32DN25DN2011/4"3/4//DN0.1DN15Pressure loss p (bar)DN10/1/2"3/8""12642Pressure loss p (psi)2.64100Flow rate (l/min)100010000 ‡

Flow Factor (Kv / Cv)Flow CharacteristicsOpen Angle (%)Cv ValuesInch3/81/23/411 1/41 1/22DN (mm)10152025324050d 217.08Kv7085350700100016003100Tightening Torque Values for Flanged JointsSize inch1/23/411 1/41 1/22 ‡Torque (in-lbf)Flat gasket133133133177266310Torque (in-lbf)Flanged gasket13313313313313317723

Technical Features of theBall Valve Type 546a) End connections for the Type 546 areavailable as: Solvent cement/fusion socket(short installation length) Solvent cement/fusion spigot (forstandard installation length) Threaded socket (on request withstainless steel outer reinforcementring) Butt fusion spigot Electrofusion spigot Fixed flange (for standardinstallation length) Backing flange (for standardinstallation length) Solvent cement and threadedconnections for other standardsb) Newly designed valve nuts withbuttress thread. These enable fastand secure radial mounting anddismounting of the valve duringinstallation or maintenance work,without tools. Caution: Tightenvalve nuts by hand only!c) Union bushing with fine buttressthread allows for more accurateadjustment of the operating torque.Caution: Please observe theoperating torque guidelines!d) Full-port ball for optimal flowcharacteristics. The floating balldesign permits a tight seal.e) Dual stem seals guarantee a longservice life and high reliability.f) The stem features an intended breakpoint, which is located outside of thehousing. In case of damage, themedium cannot leak past the stem.h) The backing seal provides a selfadjusting seal between the ball andseat. The special geometry of the Oring chamber prevents the O-ringsfrom being flushed out.i) Compact design results in shorteroverall installation lengths. Threadedinserts can be used for fixed-pointmounting. A multifunction module withlimit switches, which simultaneouslyserves as a mounting interface foractuation, can be mounted quicklyand simply on the valve body.k) Ergonomic polypropylene handle withstops at the 0 and 90 positions.Flow direction is clearly indicated onthe stem. Optional lockable andrachet style handles permit saferoperation.l) Integrated seat removal tool permitseasy assembly and disassembly of theunion bushing. Caution: the unionbushing has left-handed thread.g) Sturdy PTFE ball seals with highabrasion resistance, low friction, andexcellent chemical resistance providea long working life.24 ‡

Technical Features of the Multifunction Handlea) Ergonomic handle of polypropylenewith stop at the 0 and 90 positions.Flow direction is clearly indicated onthe stem. The handle can be locked inplace at 0 and 90 . A stainless steelTorx screw is included for securefastening to the stem.b) Integrated seat removal tool permitseasy assembly and disassembly of theunion bushing.c) Locking mechanism constructed ofreinforced polypropylene with astainless steel spring. This mechanismcan be secured in place using astandard padlock. The bore diameterfor the padlock is 0.2 inches.d) Spacer ring acts as an extensionwhen using the locking handle on thestandard valve. When using themultifunction handle, the spacer isremoved and the handle is installeddirectly on the multifunction module. ‡25

Technical Features of the Multifunction ModuleAdapter Plate for ActuatorsMultifunction ModuleCoverFeatures: Interface for mounting actuators Houses position switches for manual and actuated valves Mechanical interface for through wall/panel mountinga) The housing is made entirely of polypropylene. It is screwed directly onto the valve,and the module is contoured to fit perfectly on the valve body.b) Limit switches can optionally be installed in the multifunction module. Limit switchoptions are shown on the following pages.c) The multifunction module is screwed directly onto the valve body with four stainlesssteel Torx screws.d) The ABS switching disk maintains a precise switching point.e) Four tabs lock the cover securely to the multifunction module.f) Plugs act as an additional safety device to prevent undesired opening of the cover.g) The 3P E cable connector offers quick disconnect of limit switches, with aprotection rating of IP65.h) Two clamps securely fasten the adapter plate onto the multifunction module.26 ‡

Assembly of multifunction module with switches12345678HousingCoverSwitching diskSwitch holderMicroswitch (open)Microswitch (close)Connector plug 3P Eper DIN EN 175301-803(formerly DIN 43650)SealGeneral technical data of multifunction moduleProtection rating with DIN unit plug (7): IP 65Protection rating with cable gland: IP 67Ambient temperature: -10 C to 50 CSwitch typeMicroswitchsilver nickel (Ag Ni)Capacity250V 6A*Code no.167 482 626167 482 627167 482 628167 482 6293/8”–1/2”3/4”–1”1 1/4”–1 1/2”2”Circuit diagramMicroswitchwith gold contact (Au)4 – 30V 1–100mA167 482 635167 482 636167 482 637167 482 6383/8”–1/2”3/4–1”1 1/4”–1 1/2”2”ABCDEclosedopenblackblue (short cable)blue (long cable)* for ohm resistive load. For inductive loads, provide for protective circuit. ‡27

Switch typeInductive switchNPNCapacity5–30V 0.1ACode no.167 482 6533/8” – 1/2”167 482 6543/4” – 1”167 482 6551 1/4” – 1 1/2”167 482 6562”Inductive switchPNP5–30 V 0.1 A167 482 662167 482 663167 482 664167 482 665Circuit diagram3/8” – 1/2”3/4” – 1”1 1/4” – 1 1/2”2”ABCDEFSwitch typeInductive switchNamurCapacity8 V Code no.167 482 6713/8” – 1/2”167 482 6723/4” – 1”167 482 6731 1/4” – 1 1/2”167 482 6742”closedopenblueblackblackbrownCircuit diagramApprovals:ATEX 2032x, CSAEMC per EN60947-5-2Norm conformityEN 60947-5-6ABCDclosedopenbluebrownCE labelAccording to the EC directive 98/37/EC pertaining to machines (formerly 89/392/EWG) these actuators/valves are not considered machines, but may be installed ininstallations which are considered machines.We explicitly specify that operation is prohibited until it has been made certainthat the machine (equipment) into which this product has been built correspondsto the regulations of the EC Machine Directive 98/37/EC.28 ‡

Technical Features of the Mounting PlateAs an alternative to the integrated fastening with the threaded inserts, the Type 546Ball Valve can also be mounted using an optional mounting plate. Forces that occurunder normal operation of the valve (e.g. initial breakaway torque) are absorbed bythis mounting plate. By using the mounting plate, no operating forces are transferredto the piping system.WARNINGIn piping systems which are subject to temperature changes, longitudinal or lateralforces may occur if thermal expansion is restricted. These forces must be absorbed viathe respective fixed points before or after the valve, so as not to impair valveoperation.The mounting plate is available in two sizes for the dimension range 3/8 to 2 inches.Two screws are included with the plate for fastening to the valve.DescriptionLBHL1L2L3L4L5H1H2DScrew ‡3/8” – 1”DN 10 – 254.21 .90.83.62.41 .21 .61 .00.60.20.3M6 x 141 1/4” – 2”DN 32 – 505.92.10.85.34.12.02.41 .80.60.20.3M8 x 1829

Operating Instructions for the Type 546 Ball ValveGeneral InformationSeveral hazard notices are used in this manual to warn you of possible injury ordamage to property. Please read and observe these warnings at all times!DANGERWARNINGCAUTIONImminent danger!Failure to comply

Manual ball valve with electric feedback unit in the multi-functional module Solvent cement socket. Threaded socket. Standard ball valve Ball valve with lockable handle Ball valve with pneumatic actuator and manual override Ball valve with electric actuator Ball valve with handle extensio

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Ball Valve Type 546 Ball Valve Type 375 COLORO Compact Ball Valve Type 355 COLORO Ball Valve Type 353 Metering Ball Valve Type 523 True union ball valve. Maintenance free. Guaranteed performance. Tested 50,000 cycles. Can be converted to actu-ated in-line. Handle extension, silicone-free and Control Ball feature are available options.

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When choosing the right three-way ball valve, it is important to both understand the key three-way valve design options and plan how the valves will be used. First, some basics. What is a three-way ball valve? Three-, four- and five-way ball valves are called multi-port valves. The three-way ball valve is the most common multi-port ball valve.

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