PNEG-2299 - Poultry Click Watering

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Poultry Click WateringInstallation and Operation ManualPNEG-2299Version: 3.0Date: 04-08-21PNEG-2299

All information, illustrations, photos and specifications in this manual are based on the latestinformation available at the time of publication. The right is reserved to make changes at anytime without notice.2PNEG-2299 Poultry Click Watering

Table of ContentsContentsChapter 1 Safety .5Safety Guidelines .5Cautionary Symbols Definitions .6Safety Cautions .7Safety Sign-Off Sheet .9Chapter 2 Specifications .10Lifting System .10Water Distribution Pipe .10Support System .10Flow Rates .11Chapter 3 Planning Your System .13Winching System Planning .13Plumbing Planning .13Recommended Drinker Line Lengths .13Chapter 4 Plumbing Installation .14Header Assembly .14Chapter 5 Assembly .15Assembly and Disassembly for Cleaning .15Assembling the Drink Cups .17Chapter 6 Winching Installation .18Installing the Winch and Pulleys .18Chapter 7 Pipe Support System .20Installing the Drop Cords .20Pipe Support System Installation .21Installing the Nipple Valve System with Round Pipe Support .22Chapter 8 Rail Support System .25Rail Support System Installation .25Installing the Rail Hanger Clips and Drop Cord Adjusters .26Installing the Nipple Valve System with Aluminum Rail Support .27Installing the Air Vent .30Installing the End Assembly (CW-3070) .31Line End Valve .32Installing the End Assembly (CW-9500) .33Rigid Sight Tube Winching .34Chapter 9 Shocker Wire Installation .35Installing the Shocker Wire .35Installation of the Supply Line .36Chapter 10 Operation .37Watering Recommendations .37Handling Before the Arrival of the Birds .38Managment in Summer .39Management in the Winter .39Managment Between Batches .39PNEG-2299 Poultry Click Watering3

Table of ContentsChapter 11 Troubleshooting .41Important Comments .41Problems and Solutions .41Chapter 12 Maintenance .42Required Maintenance .42Guide for Cleaning of the Components .42Chapter 13 Parts List .47Water Meter .48Medicator (CW-2021 and CW-2021-I) .49Filter Header Assembly .50Rail Watering System .51Round Pipe Watering System .52Regulator with Accessories (CW-3030) .53Regulator Assembly (CW-3025) .54End Kit (CW-3070) .55End Kit with Accessories (CW-9500) .56Air Vent with Accessories (CW-9510) .57Regulator Kit with Accessories (CW-10271) .58End Kit with Accessories (CW-10272) .59Mid Line Air Vent Kit with Accessories (CW-10273) .60Chapter 14 Warranty .614PNEG-2299 Poultry Click Watering

1. SafetySafety GuidelinesSafety guidelines are general-to-specific safety rules that must be followed at all times. This manual iswritten to help you understand safe operating procedures and problems that can be encountered by theoperator and other personnel when using this equipment. Read and save these instructions.As owner or operator, you are responsible for understanding the requirements, hazards, and precautionsthat exist and to inform others as required. Unqualified persons must stay out of the work area at all times.Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting inSERIOUS INJURY or DEATH.This equipment must be installed in accordance with the current installation codes and applicableregulations, which must be carefully followed in all cases. Authorities having jurisdiction must be consultedbefore installations are made.When necessary, you must consider the installation location relative to electrical, fuel and water utilities.Personnel operating or working around equipment must read this manual. This manual must be deliveredwith equipment to its owner. Failure to read this manual and its safety instructions is a misuse of theequipment.ST-0001-4PNEG-2299 Poultry Click Watering5

1. SafetyCautionary Symbols DefinitionsCautionary symbols appear in this manual and on product decals. The symbols alert the user of potentialsafety hazards, prohibited activities and mandatory actions. To help you recognize this information, weuse the symbols that are defined below.DANGERThis symbol indicates an imminently hazardous situationwhich, if not avoided, will result in serious injury or death.WARNINGThis symbol indicates a potentially hazardous situationwhich, if not avoided, can result in serious injury or death.CAUTIONThis symbol indicates a potentially hazardous situation which,if not avoided, can result in minor or moderate injury.NOTICEThis symbol is used to address practices not related topersonal injury.This symbol indicates a general hazard.This symbol indicates a prohibited activity.This symbol indicates a mandatory action.ST-0005-26PNEG-2299 Poultry Click Watering

1. SafetySafety CautionsUse Personal Protective Equipment Use appropriate personal protective ionHandProtection Wear clothing appropriate to the job. Remove all jewelry. Tie long hair up and back.ST-0004-1Follow Safety Instructions Carefully read all safety messages in this manual andsafety signs on your machine. Keep signs in goodcondition. Replace missing or damaged safety signs.Be sure new equipment components and repair partsinclude the current safety signs. Replacement safety signsare available from the manufacturer. Learn how to operate the machine and how to usecontrols properly. Do not let anyone operate withoutinstruction. If you do not understand any part of this manual or needassistance, contact your dealer.ST-0002-1PNEG-2299 Poultry Click Watering7

1. SafetyMaintain Equipment and Work Area Understand service procedures before doing work. Keep areaclean and dry. Never service equipment while it is operating. Keep hands, feet,and clothing away from moving parts. Keep your equipment in proper working condition. Replace wornor broken parts immediately.ST-0003-1Sharp Edge Hazard This product has sharp edges, which can cause serious injury. To avoid injury, handle sharp edges with caution and always useproper protective clothing and equipment.ST-0036-2Install and Operate Electrical Equipment Properly Electrical controls and main isolator must be installed with adequatepower supply provided by a qualified electrician. Installation mustmeet the standards set by applicable local codes (National ElectricCode for the US. Canadian Electric Code, or EN60204 along withapplicable European Directives for Europe). Lock-out power source before making adjustments, cleaning, ormaintaining equipment. Make sure all equipment is properly grounded.ST-0078-1Verify Building Load Capacity Raising and lowering pan feeding or watering system imposesadditional loads on the building structure. Consult a structural engineer to verify the load capacity of thebuilding and to confirm that the building is able to bear the loadof the system.ST-0079-28PNEG-2299 Poultry Click Watering

1. SafetySafety Sign-Off SheetBelow is a sign-off sheet that can be used to verify that all personnel have read and understood the safetyinstructions. This sign-off sheet is provided for your convenience and personal record keeping.DateEmployee NameSupervisor NameST-0007PNEG-2299 Poultry Click Watering9

2. SpecificationsLifting SystemLifting System SpecificationsMain CableSecond CableTractionSteel Cable (1/8" diameter)Polypropylene Cord (1/8" Diameter)Manual (Reduction 4:1)Water Distribution PipeWater Distribution Pipe SpecificationsType of NippleValve UsedDiameterOrange, Gray,Yellow and Red1"Length9.84"PipeMaterialRigid PVCVolume ofWater in 1 mof Pipe0.454 Quarts(0.43 Litre)Distance Between HolesSpacing# of Drinkers perWater Pipe150 mm ( 6")20200 mm ( 8")15250 mm ( 10")12300 mm ( 12")10375 mm ( 15")8Support SystemSupport System Specifications10Support numPNEG-2299 Poultry Click Watering

2. SpecificationsFlow Rates1. Variance allowed of nominal flow of /- 10%.2. Water flows are measured at room temperature, with clean nipples valves.3. Vertical flows are taken from total vertical movement of lower pin.4. Toggle flows are taken from total lateral movement of lower pin.Figure 2A Water Flow Rate for Red Click NippleVertical oggle OTE: Central curves represent the nominal flow. Upper and lower curves represent the variance ofmaximum and minimum flow.Figure 2B Water Flow Rate for Yellow Click NippleVertical 43Toggle OTE: Central curves represent the nominal flow. Upper and lower curves represent the variance ofmaximum and minimum flow.PNEG-2299 Poultry Click Watering11

2. SpecificationsFlow Rates (Continued)Figure 2C Water Flow Rate for Gray Click NippleVertical 79.83Toggle OTE: Central curves represent the nominal flow. Upper and lower curves represent the variance ofmaximum and minimum flow.Figure 2D Water Flow Rate for Orange Click NippleVertical 7Toggle OTE: Central curves represent the nominal flow. Upper and lower curves represent the variance ofmaximum and minimum flow.12PNEG-2299 Poultry Click Watering

3. Planning Your SystemWinching System PlanningDo not exceed 100' of water line without adding an air vent to prevent airlocks.When planning the installation, consider the following information and factors. Slope of HouseIf the house has slope of more than 10" from the regulators, use an end kit to break the lineswhere the slope reaches 10" and start a new waterline. Bring overhead plumbing to thislocation, and install another set of regulators to continue the line. Another option for dealingwith the slope is to use a slope neutralizer to correct for the additional pressure created by theslope. A neutralizer must be located on the high end of the house and run downhill. Curtain Dividers/LayoutIf the layout consists of a half-house brood with center curtain, all plumbing and controlsshould be located at the center of the house with separate lines running in each direction. Are four (4) lines in a 40' wide house being used, or three (3) in a 30' wide house, etc.,Plan the winching according to the size and dimensions of the house layout.Plumbing PlanningPlan the plumbing carefully. The incoming water line must have a shut off valve in order to facilitate maintenance. Run the plumbing through the water meter. Run the plumbing through a 30 micron filter. Run the plumbing to the medicator manifold containing a medicator bypass. Run the plumbing up and across the ceiling and drop it down to the individualsystem regulators.Recommended Drinker Line LengthsRegulator at end of line250 feet (250') Maximum for Broilers250 feet (250') Maximum for BreedersRegulator mid-line450 feet (450') Maximum for Broilers350 feet (350') Maximum for BreedersPNEG-2299 Poultry Click Watering13

4. Plumbing InstallationHeader AssemblyReducer gaugeMountingbracket0-30 PSI gaugePVC couplerPVC teeBall valveBoiler drainsMale fittingsFLOW DIRECTIONFilterMounting bracket holesFemale hoseMedicatorFigure 4A Header AssemblyFilter and Medicator Manifold Assembly (CW-2025)Be sure to note the arrow at the top of the filter housing indicating direction ofwater flow.1. Assemble the filter assembly and medicator manifold separately, prior to mounting them asan assembly.2. Apply 4-5 revolutions of thread sealing tape (Teflon) to all male fittings before installation.NOTE: Assemble all fittings by hand to prevent cross threading, then tighten snug with a pipe wrench.Do not over tighten.3. Assemble the coupling (CW-4024), the ball valve (CW-5106) and the reducer gauge (CW-4025)using two of the male nipple close fittings (CW-5109). Attach this assembly to the filter using anothermale nipple close fitting (CW-5109).4. Assemble the 0-30 PSI gauge (CW-4022), two (2) PVC tees (CW-4023B) and ball valve (CW-5106)as shown in Figure 4A using the three (3) male nipple close fittings (CW-5109). Tighten the gaugesusing a 9/16" wrench. Attach this assembly to the filter using a male nipple close fitting (CW-5109).5. Attach two (2) boiler drains (CW-4027) to the tees (CW-4023B) after applying 4-5 revolutions ofthread tape to end of boiler drains. Attach a female hose clamp (CW-10013) to each boiler drain.6. Mount completed assembly to wall using bracket and lag screws provided with filter.7. Assemble medicator by attaching the two (2) 3/4" female hose clamps (CW-10013) provided withfilter kit to the male fitting on the medicator.8. Cut a standard 3/4" garden hose into two (2) proper length pieces for the installation. Attach hosesto the female hose clamps (CW-10013) on the medicator. Take note of the arrows on the medicatorindicating the flow direction.9. Using four (4) lag screws through the mounting bracket holes, mount the medicator below andcentered between the two (2) boiler drains. Attach hoses from the medicator to the female hoseclamps on the boiler drains.10. Pressure test before proceeding with plumbing to the nipple lines.14PNEG-2299 Poultry Click Watering

5. AssemblyAssembly and Disassembly for CleaningAssembling the Nipples ValvesThe valves of nipples are pre-fitted in the water pipes. When necessary disassemble the nozzle to executethe cleaning, use the plastic device. When assembling the nipple valve again, check that the sealing ringis well fitted in the housing existing in the top of the nipple valve. Make sure the fitting is proper to avoidany possible leakages. Follow the rotation movement as shown in Figure 5A.Ref #Description1Assembly Tool Nipple Click2Nipple Valve3PVC PipeFigure 5A Movement Required to Assembly/DisassemblyAlways take care that the end of the pipes and mainly the nipple valves do not touch the soil or anyother dirty surface. This measure will avoid foreign particles being deposited inside the nipple valve andcausing dripping.The best procedure for cleaning the nipples valves is the one done manually, with the aid of a brush ofsoft bristles and neutral soap. This avoids chemical attack of the internal parts of the watering lines, usuallyproduced by the use of concentrated cleaning solutions.After removing the nipple valves from the pipes and cleaning the internal parts, it must be assembled againobserving the sequence of parts as shown in Figure 5B and Figure 5C on Page 16.It is important to ensure that for the orange and gray nipple valve models, the lower pin must be the onewith no flat surface. If this pin is not installed in the lower part of the nipple valve, there will not be lateralwater flow. (See Figure 5B on Page 16.)While for the yellow and red models, the lower and upper pin are equal, not interfering with the performanceif their position is changed. (See Figure 5C on Page 16.)PNEG-2299 Poultry Click Watering15

5. AssemblyO-ringUpper capFlat head pinPlastic capFlat pinBallNon flathead pinNon flathead pinPlastic bodywith metallicinsertFigure 5B Assembly Sequence of the Parts for Orange and Gray Nipple ValvesO-ringUpper capPlastic capFlat pinFlat pinBallFlat pinPlastic bodywith metallicinsertFigure 5C Assembly Sequence of Parts for Yellow and Red Nipple Valves16PNEG-2299 Poultry Click Watering

5. AssemblyAssembling the Drink CupsInstall the drink cups before installing the support rails or pipes and after the nipples have been installed.Drink cups are only used with the red or gray nipple valves. Make sure to lock the cup into the housing ofeach nipple valve to prevent it from rotating. (See Figure 5D and Figure 5E.) Use pliers to fully tighten thecup to the pipe and housing. (See Figure 5G.)Figure 5DFigure 5EFigure 5FFigure 5G End Closing with PliersPNEG-2299 Poultry Click Watering17

6. Winching InstallationNOTE: If using a split drum winch at the center of the house, repeat Steps 2-6 below in both directions.Use the same cable routed through the split drum. Count the drop cords and loosely insert thecorrect number of stakons on the cable. Pull the cable to the opposite end of the house and routeit through the last pulley. Tie it off temporarily.Installing the Winch and Pulleys1. Use three (3) 3/8'' bolts (2-1/2'' long) with nuts and flat washers to mount the winches on a two-inchby six-inch (2'' x 6'') board spanning at least two (2) ceiling trusses. Winch can also be mounted ona 2" x 6" on wall. (See Figure 6A.)Figure 6A Winch Installed2. Run the 1/8'' cable (7097392) through the hole in the winch drum. Pull the cable to the far end of thehouse and wrap it around the drum twice to lock cable in place.3. Determine the number of drop cords to be attached to the cable. Drop cords should be placed every8' for proper support of the water line. Slide the corresponding number of stakons on the cable, butdo not crimp them yet. (Skip this step if you are using open stakons (CW-2004).) (See Figure 6B.)Figure 6B Open Stakon18PNEG-2299 Poultry Click Watering

6. Winching InstallationInstalling the Winch and Pulleys (Continued)Install all screw hooks to full thread depth.4. Using a screw hook (CW-2002), attach the end pulley (CW-2001) farthest from the winch. Make surethe cable is directly above the water line and the end pulley is mounted in line with the winch anddirectly above the end of the water line. NOTE: End pulleys should be installed directly above theends of the support pipe/rail.5. Feed the 1/8" cable through the pulley and tie it temporarily. Leave enough sag in the cable to nearlytouch the floor at the mid-point between the winch and the last pulley.6. Crank the winch until the cable is nearly tight.a. Wrap the cable around the winch drum four (4) times.b. If using a split drum winch, make sure both sides are almost tight.7. Using the cable as a guide, hang the pulleys for the drop cords using screw hooks. Alternate thepulleys/screw hooks one inch (1'') on either side of the 1/8'' cable. This will keep the 1/8'' cablerunning true and straight between the alternating pulleys. NOTE: Pulleys/screw hooks should beplaced approximately every 8', one for each drop cord. (See Figure 6C.)Figure 6C Screw Hook and Drop Cord PulleyPNEG-2299 Poultry Click Watering19

7. Pipe Support SystemInstalling the Drop CordsTake special care to perform Steps 1-2 below correctly to prevent the stakonconnection from getting entangled in the winch.1. To determine the drop cord length, measure from the ceiling to floor and add two feet (2').NOTE: The drop cords for the first 2 or 3 pulleys need an additional 10-12 feet of length. Thisadditional length prevents them from becoming entangled in the winch. Use a soldering iron to cutthe drop cords. The hot iron will seal the cord.2. If the vertical lift of the water line is greater than the distance between the winch and a pulley, the dropcord must be run through the pulley and then away from the winch to a second pulley located furtherdown the line. Then, continue to run the drop cord from the second pulley back towards the winch toa stakon, located approximately 12" from the second pulley. (See Figure 7B.) This additional step forsituations involving significant vertical lift of the water line is generally only needed for the first dropcord, but may need to be repeated for the second and third drop cords.Do not allow the drop cord to become tangled in the winch.3. Install the next drop cords by running the cords through the pulley toward the winch. Tie the cord tothe stakon connected to the cable and crimp it six inches (6") from the pulley. (See Figure 7A.)See Detail in Figure 7BFigure 7AFirst drop cord6"Winch cable12"StakonSecond drop cordFigure 7B20PNEG-2299 Poultry Click Watering

7. Pipe Support SystemPipe Support System Installation1. Cut one 10' pipe support in half to create two (2) 5' sections. (See Figure 7C.)2. Insert a 10' section onto the swedged end of the 5' section. Continue to insert 10' sections onto theprevious section until you reach the end of the desired system.a. Using a block of lumber or rubber mallet tap the end of the last support pipe to ensure allconnections are tight.Female end of pipeSwedge end of pipeFigure 7C3. Attach the regulator mount bracket (CW-3019) flush with the end of the pipe on the regulator endof the system.a. Run the drop cord through the top of an outside hole in the drop cord adjuster (a). Continue torun the cord through the top hole of the regulator mount bracket and back through the bottomhole in the cord adjuster (b). Finish by threading the cord up through the middle hole of the cordadjuster (c) and tie it in a knot (d). (See Figure 7D.)Figure 7D4. At the next drop cord, clip the pipe support hanger (CW-10093) to the support pipe and repeatStep 3a until you reach the end of the system.PNEG-2299 Poultry Click Watering21

7. Pipe Support SystemInstalling the Nipple Valve System with Round Pipe SupportMount Regulator and Install the Water Pipe1. Mount regulator to the support bracket with the two (2) 1/2" long screws (S-4611) provided in theregulator package as shown in Figure 7E.Do not use a screw longer than 1/2''. A longer screw may break through theregulator top housing and cause leakage.2. Slide the water pipe into the regulator and align the notches in the pipe with the guides in the regulatoras shown in Figure 7E. NOTE: It may be helpful to install the drinker valves onto the water pipesbefore field installation to prevent unwanted debris from entering the water line.Ref #Description1Level Indicator Hose Cap2Clamp3Plastic Ball 7/16" Level Indicator4Flex Sight Tube - 24"5Pressure Regulator Support6Pressure Regulator Hose Coupling7Pressure Regulator8Hose 3/4" (Sold Separately)9Sight Tube Spring10Water Pipe Guide11Water Pipe NotchFigure 7E Assembly of Pressure Regulator Start of LineNOTE: Install an air vent every 100' of water line to prevent air locks. (See Air Vent Section on Page 30.)NOTE: For pipe support systems, the water pipe and folding hanger clips are installed at the same time.22PNEG-2299 Poultry Click Watering

7. Pipe Support System3. Wrap the folding hanger clips (CW-10008) around the water pipe and the support pipe and snaptogether. (See Figure 7D.)NOTE: Use a maximum spacing of 610 mm (24") between folding hanger clips (CW-10008).Figure 7FRef #Description12Folding Hanger Clip (CW-10008)13Support Pipe14Nipple Valve15PVC Pipe4. Near the center of the water pipe, install a clamp assembly (CW-9178) to the water pipe and pipesupport. Continue down the line and install one near the center of each water pipe section.IMPORTANT: Install one clamp assembly (CW-9178) at the center of each water pipe section.(See Figure 7G.)Figure 7GPNEG-2299 Poultry Cl

Apr 08, 2021 · PNEG-2299 Poultry Click Watering 5 1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operati

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