BJC-5000/5100 Service Manual - Diagramasde

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BJC-5000BJC-5100SERVICEMANUALCanon

REVISION 0AUGUST. 1998QY8-1359-000COPYRIGHT 1998 CANON INC. CANON BJC-5000 0898 SC 0.55-0 PRINTED IN JAPAN (IMPRIME AU JAPON)

0898 SC 0.55-0

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation,maintenance, and repair of products. This manual covers all localities where the products are sold. Forthis reason, there may be information in this manual that does not apply to your locality.CorrectionsThis manual could include technical inaccuracies or typographical errors due to improvements orchanges in the products. When changes occur in applicable products or in the content of this manual,Canon will release technical information as the need arises. In the event of major changes in thecontents of this manual over a long or short period, Canon will issue a new editions of this manual.The following paragraph does not apply to any countries where such provisions areinconsistent with local law.TrademarksThe product names and company names described in this manual are the registered trademarks of theindividual companies.CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not becopied, reproduced or translated into another language, in whole or in part, without the written consentof Canon Inc., except in the case of internal business use.Copyright 1998 by Canon Inc.CANON INC.BJ Products Technical Support Dept16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213, JapanThis manual was produced on an Apple Macintosh Power Mac 8500/180 personal computer and AppleLaserWriter 16/600PS-J laser beam printer; final pages were printed on Varityper 5300 with 4000-JRIP. All graphics were produced with MACROMEDIA FREEHAND 7.0J.All documents and all page layouts were created with QuarkXPress 3.3J.

I. ABOUT THIS MANUALThis manual is divided into four sections, and contains information required for servicingthe unit.Part 1: Safety and PrecautionsThis section tells you how to service the unit safely. It is very important, so please readit.Part 2: Product SpecificationsThis section outlines and specification.Part 3: Operating InstructionsThis section explains how to operate the unit properly. Information required aboutinstallation and service made.Part 4: Technical ReferenceThis section outlines the way the unit operates so you can understand it technically.Part 5: MaintenanceThis section explains how to maintain the unit. Descriptions of assembly/disassembly,adjustment for assembly, troubleshooting procedures, and wiring/circuit diagrams aregiven.REF.Procedures for assembly/disassembly are not given in this manual.See the illustrations in the separate Parts Catalog.I

I I . TABLE OF CONTENTSPage1- 11- 11- 21- 21- 31- 41- 51- 51- 51- 51- 61- 61- 61- 71- 71- 71- 81- 81- 81- 91 -101 -101 -111 -121 -12Part 1: Safety and Precautions1. SAFETY PRECAUTIONS1.1 M oving Parts1.2 Ink Stains1.2.1 Ink path1.2.2 Ink mist1.3 BJ Cartridge Heat-Up2. MACHINE PRECAUTIONS2.1 Handling BJ Cartridges2.1.1 Unpacking the BJ cartridge2.1.2 Preventing clogged nozzles2.1.3 Power on/off2.1.4 When not using the printer2.1.5 Ink electroconductivity2.2 Handling Ink Cartridges (Color BJ Cartridge)2.2.1 Unpacking the ink cartridge2.2.2 Protecting the ink cartridge2.3 Printer Precautions2.3.1 Preventing deformation of the spur tip2.3.2 Static electricity damage prevention2.3.3 Ink leakage prevention3. MAINTENANCE SERVICE PRECAUTIONS3.1 EEPROM Data Precautions3.2 Static Electricity Precautions3.3 Disassembly and Assembly Precautions3.4 Built-In Self-DiagnosisPart 2: Product Specifications2- 12- 12- 22- 32- 32- 32- 42- 42- 52- 52- 62- 62- 62- 72- 72- 92- 92- 92 -102 -112 -121. PRODUCT OUTLINE1.1 Product Outline1.2 Features1.3 BJ Cartridge1.3.1 Color BJ cartridge (BC-21e)1.3.2 Black BJ cartridge (BC-23)1.3.3 Black BJ cartridge (BC-20) (reference)1.3.4 Photo BJ cartridge (BC-22e Photo)1.4 Dual Cartridge System1.5 BJ Cartridge Container1.6 Consumables1.6.1 BJ cartridge (Black, Color, Photo)1.6.2 Ink cartridge (BC-21e Color BJ Cartridge only)2. SPECIFICATIONS2.1 Printer Specifications2.2 Paper Specifications2.2.1 Paper size2.2.2 Paper type2.2.3 Cut sheet feeder sheet loading capacity2.2.4 Printing area2.3 Interface SpecificationsII

Page3- 13- 13- 23- 33- 33- 33- 43- 43- 73- 83- 93- 93- 93 -103 -113 -123 -133 -133 -133 -143 -143 -163 -173 -183 -203 -203 -20Part 3: Operating Instructions1. PRINTER SETUP1.1 Unpacking and Inspection1.2 Site Selection1.3 Setup Procedure1.3.1 Connecting the interface cable1.3.2 Connecting the AC power cord1.3.3 Turning on the printer1.3.4 Installing the BJ cartridge1.3.5 Replacing the ink cartridge1.3.6 BJ cartridge container1.4 Turning the Printer On/Off1.4.1 Turning the printer on1.4.2 Turning the printer off1.5 Paper Settings1.6 Banner Print1.7 Names of Parts and Their Functions2. TRANSPORTING THE PRINTER2.1 Carrying the Printer2.2 Transporting the Printer3. PRINTER SERVICING FUNCTION3.1 Error Indications3.2 Cleaning the BJ Cartridge3.3 Self-Test Printout3.4 Service Mode3.5 Service Mode Print Sample3.5.1 Ripple pattern3.5.2 Service information printingPart 4: Technical Reference4- 14- 14- 24- 34- 34- 34- 44- 44- 64- 74- 74- 74- 84- 94 -114 -114 -114 -114 -114 -134 -134 -134 -144 -141. OVERVIEW1.1 Printer Block Diagra m1.2 Initialization Sequence Flowchart1.3 Print Signal Flow1.3.1 Data between host computer and printer1.3.2 Print signal flow in the printer1.4 Print Drive1.4.1 Print drive control1.5 Power-Off Sequence Flowchart2. FIRMWARE2.1 Interface2.1.1 Compatible mode2.1.2 Nibble mode2.1.3 ECP mode2.2 Printing System2.3 Printing Modes2.3.1 Printing mode2.3.2 Photo print mode2.3.3 Multi-drop print mode2.4 Cartridge Automatic Adjustment Function2.4.1 Automatic correction of head nozzle alignment2.4.2 Automatic density correction of left/right cartridge2.5 Data Separation Function2.6 Ink Smear ControlIII

Page4 -144 -144 -154 -154 -154 -174 -174 -184 -194 -204 -264 -264 -274 -294 -294 -304 -324 -324 -344 -364 -364 -374 -374 -384 -414 -414 -414 -424 -424 -424 -424 -424 -424 -432.7 Head Overheating Protection Control2.8 Auto Power-Off3. PRINTER MECHANICAL SYSTEM3.1 Overview3.1.1 Mechanical components3.2 BJ Cartridge3.2.1 Black BJ cartridge structure3.2.2 Color BJ cartridge structure3.2.3 Photo BJ cartridge structure3.2.4 Bubble head unit structure3.3 Purge Unit3.3.1 Purge unit functions3.3.2 Purge unit structure3.4 Carriage3.4.1 Carriage function3.4.2 Carriage structure3.5 Paper Feed/Cut Sheet Feeder3.5.1 Paper feed/cut sheet feeder function3.5.2 Sheet feeder structure4. PRINTER ELECTRICAL SYSTEM4.1 Overview of Printer Electrical System4.2 Logic Section4.2.1 Logic section block diagra m4.2.2 Logic section components5. SENSOR FUNCTIONS5.1 Pick-Up Roller Sensor5.2 Paper End Sensor5.3 Home Position Sensor5.4 Purge Sensor5.5 Cover Open Sensor5.6 Printer Temperature Sensor5.7 Head Temperature Sensor5.8 Auto-Alignment Sensor5.9 Waste Ink Amount DetectionPart 5: Maintenance5555555555555555-11112234444566671. Maintenance1.1 Parts for Regular Replacement1.2 Consumables1.3 Periodic Maintenance2. SERVICE TOOLS2.1 List of Tools3. GREASE APPLICATION4. DISASSEMBLY AND REASSEMBLY4.1 Disassembly and Reassembly4.2 Disassembly and Reassembly Cautions4.2.1 Fastening screws of idler pulley assembly4.2.2 Carriage guide frame installation4.2.3 Unlocking the carriage lock4.3 Logic Board and Waste Ink Absorber Replacement Cautions4.3.1 Logic board replacement cautions4.3.2 Cautions after replacing the waste ink absorberIV

Page5- 85- 85- 85- 85- 95- 95 -105 -125 -125 -125 -125 -145 -145 -175 -345 -345 -375 -375 -375 -395. ADJUSTMENTS5.1 Adjustment Point5.2 When Adjustment is Required5.2.1 Tools required for adjustment5.3 Adjustment Procedure5.3.1 Preparation5.3.2 Adjustment6. TROUBLESHOOTING6.1 Troubleshooting6.1.1 Overview6.1.2 Troubleshooting cautions6.2 Error Condition Diagnostics6.2.1 Diagnostic flowcharts6.2.2 Error recovery7. LOCATION AND SIGNAL ASSIGNMENT7.1 Logic Board8. CIRCUIT DIAGRAMS8.1 Parts Layout8.1.1 Logic board8.2 Circuit DiagramsV

III. ILLUSTRATION INDEXPage1- 11- 21- 31- 31- 41- 51- 61- 71- 71- 81- 81- 91 -111 -122- 12- 32- 32- 42- 42- 52- 62- 82 -112 -172 -182 -182 -193- 13- 23- 33- 33- 43- 53- 53- 73- 73- 83- igureFigureFigureFigureFigure1- 11- 21- 31- 41- 51- 61- 71- 81- 91 -101 -111 -121 -131 -142- 12- 22- 32- 42- 52- 62- 72- 82- 92 -102 -112 -122 -133- 13- 23- 33- 43- 53- 63- 73- 83- 93 -103 -113 -113 -123 -133 -143 -173 -203 -204- 14- 24- 34- 44- igureFigureFigureFigure3 -123 -133 -143 -153 -163 -173 -184- 14- 24- 34- 44- 5M oving Parts of the PrinterInk PathInk Path of the BJ CartridgeInk MistBJ Cartridge Aluminum PlateRemoving the Head Cap and Protective TapeBJ CartridgeRemoving the Ink Cartridge CapInk Outlets (Ink Cartridge)SpursElectrical Contacts of Carriage Ribbon CableCapping PositionElectrical System of PrinterReleasing the Plastic HooksPrinter AppearanceColor BJ Cartridge (BC-21e)Black BJ Cartridge (BC-23)Black BJ Cartridge (BC-20 [reference])Photo BJ Cartridge (BC-22e Photo)BJ Cartridge ContainerBJ CartridgesInk CartridgesPrinting AreaTiming Chart (Compatible Mode)Timing Chart (Nibble Mode)Timing Chart (ECP Mode)Timing Chart (ECP Mode/Reverse Mode)UnpackingPrinter Site Selection DimensionsConnecting the Interface CableConnecting the AC Power CordRemoving the BJ Cartridge ProtectorsBJ Cartridge Handling PrecautionsInstalling the BJ CartridgeRemoving the Ink CartridgeRemoving the Ink Cartridge CapBJ Cartridge ContainerCaution! Do not unplug the AC power cordwithout pressing the POWER button firstBanner PrintNames of Parts and Their FunctionsCarriage Capping PositionControl PanelSelf-Test Printout (Sample)Ripple Pattern SampleService Information Printing SamplePrinter Block Diagra mInitialization Sequence FlowchartPrint Signal FlowPrinting Sequence (Black BJ Cartridge/Standard Mode)Print SignalsVI

Page4- 64- 74- 84- 94 -104 -154 -174 -184 -194 -204 -214 -214 -234 eFigureFigureFigureFigureFigureFigure4- 64- 74- 84- 94 -104 -114 -124 -134 -144 -154 -164 -174 -184 -194 -284 -294 -314 -324 -334 -354 -364 -374 -374 -404 -415- 35- 45- 55- 65- 75- 85- 95 -105 -115 -345 -375 igureFigureFigureFigureFigureFigureFigure4 -204 -214 -224 -234 -244 -254 -264 -274 -284 -294 -305- 15- 25- 35- 45- 55- 65- 75- 85- 95 -105 -115 -12Power-Off Sequence FlowchartInterface Timing (Compatible Mode)Interface Timing (Nibble Mode)Interface Timing (ECP Mode)Timing Chart (ECP Mode/Reverse Mode)Mechanical System of PrinterBlack BJ Cartridge StructureColor BJ Cartridge StructurePhoto BJ Cartridge StructureBubble Jet Nozzles (Partial View)Nozzle ArrangementContact PadBubble Jet Head Driver Block Diagram (Black BJ Cartridge)Bubble Jet Head Driver Block Diagram(Color/Photo BJ Cartridge) (Multi-Drop)Purge UnitCarriagePaper Feed Motor Power SwitchingPaper FeedAutomatic Printhead and Paper Clearance AdjustmentPaper SeparatorPrinter Electrical SystemLogic Board Block Diagra mPrinter Block Diagra mMotor-Driving CircuitSensorsGrease Application PointsIdler Pulley AssemblyCarriage Guide FrameUnlocking the Carriage LockWaste Ink AbsorberHead Gap AdjustmentAdjustment PreparationHead Gap Adjustment (1)Head Gap Adjustment (2)Logic BoardLogic Board (Top View)Logic Board (Bottom View)VII

I V. TABLE INDEXPage3 -103 -143 -184 -124 -224 -254 -264 -435- 44445-123123451Printer Paper SettingError IndicationsService ModePrinting Modes and Driving MethodList of BJ Cartridge Signal ContactsHead Installation Status and Signal DetectionInk Consumption During Cleaning (as a Guideline)List of Sensor FunctionsTools Required for Head Gap AdjustmentVIII

Part 1SAFETY ANDPRECAUTIONSPage1- 11- 11- 21- 41- 51- 51- 71- 81 -101 -101 -111 -121 -121. SAFETY PRECAUTIONS1.1 M oving Parts1.2 Ink Stains1.3 BJ Cartridge Heat-Up2. MACHINE PRECAUTIONS2.1 Handling BJ Cartridges2.2 Handling Ink Cartridges (Color BJ Cartridge)2.3 Printer Precautions3. MAINTENANCE SERVICE PRECAUTIONS3.1 EEPROM Data Precautions3.2 Static Electricity Precautions3.3 Disassembly and Assembly Precautions3.4 Built-In Self-Diagnosis

Part 1: Safety and PrecautionsBJC-50001. SAFETY PRECAUTIONS1.1 Moving PartsBe careful not to get fingers, hair, clothing, or personal accessories caught in themoving parts of the printer. There are several moving parts, driven by the carriagemotor and by the paper feed motor.Moving parts driven by the carriage motor:Carriage belt, idler pulley, and carriage.Moving parts driven by the paper feed motor:Feed roller, pressure rollers, spurs, pick-up roller, slow down gear, eject roller, andtransmission roller.Also note that the spurs are made of metal and have sharp edges. Do not touch thespurs, especially with bare hands. Serious injury could be caused by touching thespurs unintentionally.Pick-Up RollerIdler PulleyPaper Feed MotorSlow Down GearCarriage BeltCarriage MotorCarriagePressure RollersSpursEject RollerFeed RollerTransmission RollerFigure 1-1 Moving Parts of the Printer1-1

Part 1: Safety and PrecautionsBJC-50001.2 Ink Stains1.2.1 Ink pathDo not touch the ink path during repairs or maintenance to avoid getting ink stains onthe printer, work table, hands, and clothing.The ink flow path consists of the BJ cartridge nozzles, head cap, head wiper,maintenance jet receiving section, waste ink tube, and waste ink absorber.The ink flow path of the color BJ cartridges consists of ink outlets and joint pipes. Donot touch the ink flow path also, to avoid ink stains.When the purge unit is removed, waste ink could spill out from the unit’s waste inkflow path. When repairing or replacing this unit, stop up the waste ink flow path witha paper towel to prevent the ink from spilling out.Caution!Although the ink is non-toxic, it contains organic solvents.BC-23: Diethylenglycol 111-46-5, glycerin 56-81-5BC-21e: Isopropyl alcohol 67-63-0, glycerin 56-81-5BC-22e Photo: Isopropyl alcohol 67-63-0, glycerin 56-81-5,ethylenglycol 107-21-1BC-20 (reference): Isopropyl alcohol 67-63-0, glycerin 56-81-5,ethylenglycol 107-21-1Never get ink in your eyes and mouth. If any ink should get into youreyes, wash them out with plenty of water and consult a doctor. If alarge quantity of ink is swallowed accidentally, consult a doctorBJ CartridgeCarriageMaintenance JetReceiving SectionHead WiperWaste Ink TubePurge UnitWaste Ink AbsorberFigure 1-2 Ink Path1-2

Part 1: Safety and PrecautionsBJC-5000Black BJ CartridgeColor BJ CartridgeJoint PipeInk OutletNozzlesInk OutletJoint PipeNozzlesNozzlesFigure 1-3 Ink Path of the BJ Cartridge1.2.2 Ink mistThe BJ cartridge ejects ink onto the paper to print. During prolonged or heavy-dutyuse of the printer, small amounts of ink mist which splatter off the printing paperduring printing can be deposited on the inside of the front cover and platen. Ink onthese parts can cause stains on the printing paper, hands, or clothing. Wipe the inkoff these parts periodically with a soft moist cloth.Front CoverPlatenFigure 1-4 Ink Mist1-3

Part 1: Safety and PrecautionsBJC-50001.3 BJ Cartridge Heat-UpDo not touch the aluminum plate of the BJ cartridge. This aluminum plate heats upduring printing. It will become very hot during prolonged and continuous printingsessions or when printing is attempted even after the cartridge has run out of ink.Aluminum PlateCaution! High Temperature!Figure 1-5 BJ Cartridge Aluminum PlateNOTEREF.This printer is provided with a protective mechanism for the overheating ofthe BJ cartridge. A head temperature (diode) sensor in the BJ cartridgedetects the temperature levels for activating the protection mechanism.To prevent the user from touching the hot aluminum plate of the headwhen the head temperature becomes high, the carriage will not move tothe cartridge replacement position even when the user opens the frontcover. During this time, the printer beeps 5 times and the indicator lightsin orange. If this happens, wait for a while and then either press theRESUME button or close the front cover once and open it again.If the head temperature increases further, printing will be stopped due tothe head temperature error.When the printer stops printing due to a head temperature error, follow therequired troubleshooting procedure in “Part 5: 6, TROUBLESHOOTING” (page5-12).1-4

Part 1: Safety and PrecautionsBJC-50002. MACHINE PRECAUTIONS2.1 Handling BJ Cartridges2.1.1 Unpacking the BJ cartridgeDo not unpack the BJ cartridge until it is ready to be used. Before installing the BJcartridge in the printer, remove the protective head caps from the nozzles and peel offthe protective tape as shown in the figure below.Never re-use the removed protective head caps and protective tape. This could causeprinting troubles.12Color BJ Cartridge (BC-21e)Black BJ Cartridge(BC-23/BC-20 [reference])CapTapePhoto BJ Cartridge (BC-22e Photo)Figure 1-6 Removing the Head Cap and Protective Tape2.1.2 Preventing clogged nozzlesNever touch the nozzles of the BJ cartridge or wipe them with tissue paper. Anyforeign substance could easily clog the nozzles. Also, handle the inner joint pipe of thecolor BJ cartridge carefully to avoid clogging it and thus blocking the ink feed.To prevent clogging the nozzles with foreign substances and dried-out ink, install theBJ cartridge in the printer after the head cap and protective tape are removed (so thatthe printer caps the nozzles). When storing the BJ cartridge, make sure the nozzles ofthe cartridge are capped or store the cartridge in the BJ cartridge container. Foreignsubstances on the nozzles or dried up ink will result in poor ink suction. Neverdisassemble or assemble the BJ cartridge and do not wash it.NOTEWhen the nozzles are clogged, white streaks will appear across the printedareas periodically. If this problem persists even after cleaning, replace theBJ cartridge with a new one.1-5

Part 1: Safety and PrecautionsBJC-5000Black BJ CartridgeColor BJ CartridgeJoint PipeInk OutletNozzlesJoint PipeInk OutletNozzlesNozzlesFigure 1-7 BJ Cartridge2.1.3 Power on/offWhen the printer is turned off with the POWER button, the printer automatically capsthe nozzles of the BJ cartridge for their protection and to prevent ink leakage.If the AC power cord of the AC adapter is unplugged unintentionally and the printer isturned off without pressing the POWER button, the nozzles may not be capped. Insuch cases, plug in the AC power cord of the AC adapter, turn on the power of theprinter, and then press the POWER button to turn it off again.CAUTIONIf the nozzles are not capped properly, the ink may either dry out and clogthe nozzles or leak out.2.1.4 When not using the printerLeave the BJ cartridge in the printer or store it in the BJ cartridge container when theprinter is not in use. Also keep the BJ cartridge installed in the printer or store it inthe BJ cartridge container while carrying, transporting, or storing the printer.CAUTIONIf the BJ cartridge is removed from the printer and left lying about,printing defects may occur when it is used again due to clogging of nozzlesand dried-out ink. If the BJ cartridge is removed to relocate the printer,ink could leak out from the cap section.2.1.5 Ink electroconductivityThe ink in the BJ cartridge is electroconductive. If the ink leaks into the printer’smechanical parts, use a paper towel to wipe off completely. If the ink leaks into theprinter’s electrical parts, use a tissue paper to wipe off completely. If ink is spilledunder the IC chips on the printed circuit board (PCB) and

BJC-5000 BJC-5100 SERVICE MANUAL Canon. . AUGUST. 1998 QY8-1359-000 COPYRIGHT 1998 CANON INC. CANON BJC-5000 0898 SC 0.55-0 PRINTED IN JAPAN (IMPRIME AU JAPON) 0898 SC 0.55-0. Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, .

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