Mining Catalogue - HELLA Bulbs, HELLA Horns, HELLA Lubes .

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HELLAMINING fastmovercatalogueSUPERIORPERFORMANCEMaximize Visibility Reduce Down-Time Improve Mine Safety & ProductivityIntroducing ZEROGLAREHELLA Mining proudly introduces the innovative ZEROGLAREoptical system. ZEROGLARE prevents blinding light glare forimproved vision and safety.RokLUME 380 NRokLUME 280 N

productsRokLUME 380HELLA Mining is proud to introduce the RokLUME380 and RokLUME 280 LED worklights –incorporating over 100 years of automotive opticaldesign into the worlds most advanced heavy-dutyworklights for the Mining industry. By combining thestrength and durability of the AS 5000LED with thesame optical technology developed for luxury cars,HELLA have created ZEROGLARE, a new benchmarkin Mining equipment lighting.ZEROGLARE TechnologyHELLA Mining has developed the ZEROGLARE optical systemto bring the safety and comfort of highway driving to Miningoperations! The ZEROGLARE optical system ensures no lightfrom oncoming traffic will be directed into the eyes of oncomingdrivers eliminating the occurrence of discomfort or disabilityglare. The innovative optical system has a sharp horizontal cutoff to control the light onto the ground in front of the vehicle andnot into oncoming operators field of vision.HELLA Mining utilised the HELLA Automotive LED opticaldevelopments for high end LED headlights for luxury cars anddeveloped an extremely robust worklight which offers all thebenefits of highway driving.Most work light manufacturers active in the Mining Industry donot have the capability to design and develop in house optics,optical systems typically used are “off the shelf” componentsfrom household down lights or outdoor flood lights. This meansas light outputs increase, so does the issue of glare wherelots of the light going into the oncoming operators eyes. Thiswas such an issue that a lot of mine sites that had tested LEDworklights reverted back to the original lighting systems,despite the many benefits of LED technology.At HELLA Mining we consulted with the Mining industry andinvested into the research and development of an opticalsystem that would put the light only where it was needed.The end result is ZEROGLARE where operators get increasedvisibility and increased safety without blinding oncomingoperators on-site for both surface and underground operations.RokLUME 280The RokLUME 380 and RokLUME 280 feature a powerfullight engine of up to 7,800 and up to 4,400 measured lumensrespectively, with the ability to choose from 5 different lightdistributions including our industry first ZEROGLARE optic.To meet the demands of different weather conditions, theRokLUME worklights are available in 2 colour temperatures,including 5,000 Kelvin colour temperature for enhancedcolour rendering in normal conditions and 1,800 Kelvin colourtemperature for minimal back scatter in fog or snow use.Advanced design techniques and assembly robotics ensure thatthe RokLUME worklights are manufactured to be fully sealedand submersible to meet the stringent requirements of IP 6K9Kand IP 6K8, ensuring no dust or water ingress can occur.The RokLUME worklights feature an advanced NanoSafe non-stick and easy to clean surface coating, and are fast toinstall thanks to the Nord-Lock washers and the aimingangles laser engraved onto the bracket.Connecting the RokLUME 380 to the machine is safe thanks tothe double insulated silicone supply cable and heavy duty cablegland. We also supply a DT connector with both ends of theplug, so retrofitting as well as new installations are a breeze.Only the best manufacturing materials were considered duringthe development stage of the RokLUME worklights, includinga high impact resistant hardened polycarbonate compoundlens, stainless steel bracket and premium grade anti-corrosionaluminium housing. A proven rubber dampening system keepseverything in check from vibration and statutory approvalsinclude ECE-R10 and RCM compliance.Find more information at www.hellazeroglare.comThe ZEROGLARE optics ensure light vehicle operators are not blinded by oncoming Haul Trucks lighting systems

2 3RokLUME 380 NZEROGLARE VersionRokLUME 380 N ZG1GA 996 197-001RokLUME 380 N CR1GA 996 197-011RokLUME 380 N LR1GA 996 197-021RokLUME 380 N PB1GA 996 197-041RokLUME 380 N F1GA 996 197-031RokLUME 380 A N ZG1GA 996 197-051RokLUME 380 A N CR1GA 996 197-061RokLUME 380 A N LR1GA 996 197-071RokLUME 380 A N PB1GA 996 197-091RokLUME 380 A N F1GA 996 197-081Pencil Beam VersionRokLUME 380 N Auxiliary LightRokLUME 380 N Auxiliary Light, 12 V1FA 996 197-151RokLUME 380 N Auxiliary Light, 24Von requestZGCRLRPBFNAZEROGLAREClose rangeLong rangePencil BeamFloodNanoSafeAmberRokLUME 280 NZEROGLARE VersionLong range VersionRokLUME 280 N ZG1GA 995 606-541RokLUME 280 N CR1GA 995 606-501RokLUME 280 N LR1GA 995 606-511RokLUME 280 N PB1GA 995 606-521RokLUME 280 A N ZG1GA 995 606-641RokLUME 280 A N CR1GA 995 606-601RokLUME 280 A N LR1GA 995 606-611RokLUME 280 A N PB1GA 995 606-621RokLUME 280 G N ZG1GA 995 606-741RokLUME 280 G N PB1GA 995 606-721ZGCRLRPBNAGZEROGLAREClose rangeLong rangePencil BeamNanoSafeAmberGreenRokLUME 150RokLUME 150 CR1GA 996 288-081RokLUME 150 LR1GA 996 288-121RokLUME 150 A CR, sea turtle friendly1GA 996 288-101CRLRAwww.hellamining.comClose range illuminationLong range illuminationAmber

productsRokLUME 155 TPDeveloped specifically for Mining applicationsThermo plastic housingCompact sizeLight output (measured): 1,000 lumen, power requirement: 15 Watt, colourtemperature: 5,000 Kelvin, Multivolt, reverse polarity protection, transientspike circuit protection, over-voltage protection, thermal management, IP6K9K / IP 6K8, ECE-R10 approved, RCM compliance, high quality thermoplastic housing for Heavy Duty use, mounting standing / hanging, harnesswith DT connector, Heavy Dutybracket.RokLUME 155 TP CRRokLUME 155 TP LRRokLUME 155 TP A CR1GA 996 284-0511GA 996 284-0611GA 996 284-071CR Close rangeLR Long rangeA AmberRokLUME 140illuminatedRokLUME 140 G1G0 995 050-091RokLUME 140 R1G0 995 050-101RokLUME 140 CR, standing1G0 995 050-001RokLUME 140 CR, hanging1G0 995 050-011RokLUME 140 LR, standing / hanging1G0 995 050-021CRLRClose rangeLong rangeGRGreenRedLED Work Lamp - Nova 30Light OutputPower Consumption3300 lumen.32WTemperature Range-10 to 40 CVoltage240V AC/50HzCable LengthPre-wired with 5m of cable.ProtectionIP 67 (Protection against dust and waterComplianceN190902XM 910 426-001HypaLUME 48V RFCommSafeHypaLUME 48V RFCommSafe CR1GJ 011 872-221HypaLUME 48V RFCommSafe LR1GJ 011 872-231HypaLUME 48V RFCommSafe XW1GJ 011 872-241Adapter Harness for AC applicationsHypaLUME 48V RFCommSafe Accessory Cable, 1.13 mm2 2-core PVC sheathedautomotive cable, 1 m length with 4-pole DT connector.8KB 958 304-001AC / DC converter90 – 305 V AC, 48 V, Rated Current 6.7 A, 320 Watt, 47 63 Hz, -40 70 C, IP 67.8EN 332 584-031CRLRXWClose rangeLong rangeExtra wide

4 5This LED product has the following featuresLED Offroad Signal Light, power requirement: 22 Watt, Multivolt, reversepolarity protection, over-voltage protection, thermal management, IP 6K9K/ IP 6K7, ECE-R10 approved, RCM compliance, 2-pole DT connector, 300 mmcabling length, mounting standing / hangingAP 1200 LED Offroad Signal Lightambergreen1G4 011 722-5011G4 011 722-511red1G4 011 722-521blue1G4 011 722-531This LED product has the following featuresLED Offroad Signal Light, power requirement: 11 Watt, Multivolt, reversepolarity protection, overvoltage protection, thermal management, IP 6K9K /IP 6K7, ECE-R10 approved, ADR approved, 2-pole DT connector and 150 mmcabling length, mounting standing / hanging bracket width 109 mm.Repulse LED Offroad Signal Lightwww.hellamining.comambergreen2ZR 012 456-4112ZR 012 456-421red2ZR 012 456-431blue2ZR 012 456-441

Highbay IL UpELECTRONICSDriverOptionally as ON/OFF,1-10 Volt dimming or DALIMains connection220 – 240 VDC, 120 – 277 VDC / 50 – 60 HzProtection classClass IPower factor 0.95 cPower requirement100 W/ 160 W/ 230 WSurge voltage protection 4 kVLIGHT TECHNOLOGYLight output14,000 lm / 20,000 lm / 30,000 lmColor temperature4,000 K (840) / 5,000 K (850) / 6,500 k (865)Color rendering index (CRI)RA 80Color consistency 3SDCM1GS 011 872-111MULTI - FUNCTION LAMPSLED instant light up provides extra braking distanceLIGHT APERTURE324.2 X 37.5 11LED Tail LampDuraRAY 4.0DuraRAY 4.0 fix, amber2RL 012 985-001DuraRAY 4.0 fix, blue2RL 012 985-011DuraRAY 4.0 fix, red2RL 012 985-021DuraRAY 4.0 fix, green2RL 012 985-031DuraRAY 4.0 fix, white2RL 012 985-041DuraRAY 4.0 magnet, amber2RL 012 985-101DuraRAY 4.0 magnet, blue2RL 012 985-111DuraRAY 4.0 magnet, red2RL 012 985-121DuraRAY 4.0 magnet, green2RL 012 985-131DuraRAY 4.0 magnet, white2RL 012 985-141K-LED Miningamber, direct mount2XD 011 557-001amber, magnetic mount2XD 011 557-051amber, pole mount2XD 011 557-041red, direct mount2XD 011 557-021blue, direct mount2XD 011 557-011green, direct mount2XD 011 557-031

6 7UltraRAY 2.0UltraRAY 2.1UltraRAY 2.0 fix, amber2RL 012 983-001UltraRAY 2.1 fix, amber2XD 012 984-001UltraRAY 2.0 fix, blue2RL 012 983-011UltraRAY 2.1 fix, blue2XD 012 984-011UltraRAY 2.0 fix, red2RL 012 983-021UltraRAY 2.1 fix, red2XD 012 984-021UltraRAY 2.0 fix, green2RL 012 983-031UltraRAY 2.1 fix, green2XD 012 984-031UltraRAY 2.0 fix, white2RL 012 983-041UltraRAY 2.1 fix, white2XD 012 984-041UltraRAY 2.0 magnet, amber2RL 012 983-101UltraRAY 2.1 magnet, amber2XD 012 984-101UltraRAY 2.0 magnet, blue2RL 012 983-111UltraRAY 2.1 magnet, blue2XD 012 984-111UltraRAY 2.0 magnet, red2RL 012 983-121UltraRAY 2.1 magnet, red2XD 012 984-121UltraRAY 2.0 magnet, green2RL 012 983-131UltraRAY 2.1 magnet, green2XD 012 984-131UltraRAY 2.0 magnet, white2RL 012 983-141UltraRAY 2.1 magnet, white2XD 012 984-1412.02.1RotatingFlashingOptiRAY 2.1OptiRAY 2.0OptiRAY 2.0 fix amber2RL 010 979-201OptiRAY 2.1 fix amber2XD 012 878-301OptiRAY 2.0 fix blue2RL 010 979-301OptiRAY 2.1 fix blue2XD 012 878-401OptiRAY 2.0 fix red2RL 010 979-401OptiRAY 2.1 fix red2XD 012 878-501OptiRAY 2.0 fix green2RL 010 979-601OptiRAY 2.1 fix green2XD 012 878-601OptiRAY 2.0 fix white2RL 010 979-701OptiRAY 2.1 fix white2XD 012 878-701OptiRAY 2.0 magnet amber2RL 010 979-221OptiRAY 2.1 magnet amber2XD 012 878-321OptiRAY 2.0 magnet blue2RL 010 979-321OptiRAY 2.1 magnet blue2XD 012 878-421OptiRAY 2.0 magnet red2RL 010 979-421OptiRAY 2.1 magnet red2XD 012 878-521OptiRAY 2.0 magnet green2RL 010 979-621OptiRAY 2.1 magnet green2XD 012 878-621OptiRAY 2.0 magnet white2RL 010 979-721OptiRAY 2.1 magnet white2XD 012 878-7212.02.1MiniRAY 2.1 FixedRotatingFlashingMiniRAY 2.1 AmberMiniRAY 2.1 fix amber2XD 012 480-301MiniRAY 2.1 magnet amber2XD 012 480-401MiniRAY 2.1 fix blue2XD 012 480-321MiniRAY 2.1 magnet blue2XD 012 480-411MiniRAY 2.1 fix red2XD 012 480-311MiniRAY 2.1 magnet red2XD 012 480-421MiniRAY 2.1 fix green2XD 012 480-341MiniRAY 2.1 magnet green2XD 012 480-441MiniRAY 2.1 fix white2XD 012 480-331MiniRAY 2.1 magnet white2XD 012 480-4312.1www.hellamining.comFlashing

productsDuraLED M – High intensityDuraLED M – Combination Signal Lampwith 2.5 cable, bare wireDuraLED M – High intensityamber (SAE)2XD 959 037-101red (SAE)2XD 959 037-001blue2XD 959 037-601green2XD 959 037-801white2XD 959 037-901Signal Lamp Bare Wire2SD 959 050-061Signal Lamp DT2SD 959 050-071with 250 mm cable and DT plugDuraLED M –Combination Signal Lampamber (SAE)2XD 959 037-141red (SAE)2XD 959 037-021blue2XD 959 037-621green2XD 959 037-821white2XD 959 037-921DuraLED Combi RCL2.5 m bare wire2SK 980 603-5110.25 m bare wire with 6-pole DT2SK 980 603-521Integrated 6-pole DT2SK 980 615-021DuraLED RCL Part No. 2SK 980 615-021(with integrated DT) shownRetroVox Self Adjusting Reversing AlarmSteel housing and construction for rugged applications. Integral bracketincludes same mounting pattern with OEMs, self adjusting. Suitable for highpressure washing, epoxy encapsulated circuit board protects alarm againstmoisture and vibration damage.1021807887 – 112 db @ 1.2 mSAE J994 Type D12 – 24 VDC, bare wire3TA 910 174-031163102RetroVox Ultra Heavy Duty Reversing AlarmOne of the most rugged adjustable, Heavy Duty alarms on the market. Thesealarms are designed to withstand the most punishing environments. Theyhave 8 – 32 UNC terminal studs on the back of the unit. Used by major OEMs.97, 107, 112 db @ 1.2 mSAE J994 Types A, B and C12 – 36 VDC, bare wire3TA 910 174-001

8 9HELLA Mine E-StopMine E-StopJump Start Kit6HF 012 416-001Jump Start PlugJump Start Plug – high impact ABS plastic.Copper (silver brass coated) terminals.1)8JA 177 305-101Suitable for 70 mm2 cable. Connection via crimping and soldering process.3)Jump Start Terminal2)1) Jump start TerminalRemoves risk of terminal crossing, high impact ABSplastic, zinc coated terminals.4)8JB 177 305-0012) Terminal KitKit of jump start terminal, bracket and cap.8HG 177 305-0313) Terminal BracketBracket for mounting jump start terminal tovehicle body.8HG 177 305-0214) Terminal CapCap to protect terminal from external environment whennot in use.9HD 177 305-011LED Buggy Whipwww.hellamining.comRed flag – „X“ reflective tape, Whip colour Orange, 1.2 m long2AA 910 084-211Red flag – „X“ reflective tape, Whip colour Orange, 1.8 m long2AA 910 084-221Red flag – „X“ reflective tape, Whip colour Orange, 2.4 m long2AA 910 084-231Buggy Whip Mounting Kit2AA 910 084-201

Battery Master Lockout SwitchesThe Battery Lockout Switch provides a reliable power disconnection andsafety cut-off that protects the vehicle against tampering, theft and batterydrain. It also protects service personnel from electrical hazards during serviceoperations.Composite-engineered polymer housing that will not corrode. 300 Acontinuous current rating at 12 V and 250 A at 24 V. Temperature operatingrange -40 C to 85 C. Divider on base prevents accidental shorting ofbattery cables. Easy to read designations on bezel and 90 switch travel makeit easy to identify switch position.Lockout Switch, Red HandleLockout Switch, Yellow Handle9MK 910 109-0019MK 910 109-011Battery Master Lockout SwitchesBattery lockout switches provide a reliable power disconnection and safetycutoff that protects the vehicle against tampering, theft and battery drain. Italso protects personnel from electrical hazards during service operations. The4 Pole 9MK 910 109-201 allows isolation of both positive and negative sidesfrom the battery, or isolation of 2 circuits with only one switch.125 Amps at 6-36V DC Continuous (9MK 910 109-201), 300 Amps at 6 – 36V DC Continuous (9MK 910 109-101 / -111), operating temperature -40 C to 29 C, silver environment contact surfaces, brass electrical contact surfaces,45 degree switch travel, UL listed, suits panel thickness up to 6.5 mm.2 Pole and Field Terminals Switch, Red Handle2 Pole and Field Terminals Switch, Yellow Handle4 pole Switch9MK 910 109-1019MK 910 109-1119MK 910 109-201Spare parts:Red lockout leverYellow lockout lever9MK 910 109-3019MK 910 109-311

10 11Handy Box DT connector kitHandy Box DT connector kit(incl. Crimping Tool 8PE 910 118-011)8KW 910 119-101Content:10 x 2-Way Male DT connector incl. wedge10 x 3-Way Male DT connector incl. wedge8 x 6-Way Male DT connector incl. wedge10 x 2-Way Female DT connector incl. wedge10 x 3-Way Female DT connector incl. wedge8 x 6-Way Male DT connector incl. wedge100 x Male DT connector socket100 x Female DT connector socket1 x Crimping Tool1 x DT Wedge Removal ToolCrimping Tool8PE 910 118-0112 Pin DT Plug Set8KW 905 683-1012 Pin DT Receptacle Set8KW 905 684-1013 Pin DT Plug Set8KW 905 683-1113 Pin DT Receptacle Set8KW 905 684-1116 Pin DT Plug Set8KW 905 683-1316 Pin DT Receptacle Set8KW 905 684-131Handy Box Blade Fuse KitHandy Box Blade Fuse Kit8JS 009 257-831Content:1 x 8PE 713 576-011, A 9620 x Mini 2 A, D13820 x Mini 3 A, D13920 x Mini 4 A, D14020 x Mini 5 A, D14120 x Mini 7,5 A, D14220 x Mini 10 A, D14320 x Mini 15 A, D14420 x Mini 20 A, D14520 x Mini 25 A, D14620 x Mini 30 A, D14725 x ATO 2 A, D12925 x ATO 3 A, D6925 x ATO 4 A, D18825 x ATO 5 A, D7025 x ATO 7,5 A, D7125 x ATO 10 A, D7225 x ATO 15 A, D7325 x ATO 20 A, D7425 x ATO 25 A, D7525 x ATO 30 A, D7625 x ATO 40 A, D130Handy Box Crimp Terminal KitHandy Box Crimp Terminal KitContent:20 x M4, 0,5 – 1,5 mm², A 6720 x M5, 0,5 – 1,5 mm², A 6920 x 6,3 mm, 0,5 – 1,0 mm², A 5220 x 6,3 mm, 0,5 – 1,0 mm², A 5920 x 4 mm, 0,5 – 1,0 mm², A 6120 x M5, 1,5 – 2,5 mm², A 7820 x 6,3mm, 1,5 – 2,5 mm², A 5320 x M4, 1,5 – 2,5 mm², A 6820 x M5, 1,5 – 2,5 mm², A 7020 x M6, 1,5 – 2,5 mm², A 7220 x 1,5 – 2,5 mm², A 8020 x 6,3mm, 1,5 – 2,5 mm², A 5820 x 6,3 mm, 1,5 – 2,5 mm², A 6020 x 4 mm, 0,5 – 1,0 mm², A 6320 x 2,8 mm, 0,5 – 1,0 mm², A 5020 x 6,3 mm, 0,5 – 1,0 mm², A 8220 x M5, 4,0 – 6,0 mm², A 7120 x M6, 4,0 – 6,0 mm², A 7320 x A 8420 x I 501 x Crimping Toolwww.hellamining.com8KW 009 254-841

HELLA India Lighting Ltd.6A, 6th Floor, Platinum Tower, 184, Udyog Vihar, Phase – IGurgaon, 122016 (Haryana)E-mail: km.johnson@hella.comToll Free No.: 1800 103 5405E&OEErrors and Omissions excluded. Subject to technical and pricemodifications.Please note the catalogue is a selection of our product range,refer to our 7th edition mining catalogue for our full range ofproducts.www.hellamining.com

HELLA MINING fAstMovEr cAtALoGuE rokLuME 380 N rokLuME 280 N Introducing ZEroGLArE Maximize Visibility Reduce Down-Time Improve Mine Safety & Productivity SUPERIOR PERFORMANCE HELLA Mining proudly introduces the innovative ZEroGLArE optical system. ZEroGLArE prevents blinding light glare for improved vision and safety.

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