RotorChamp - Fluid Technology

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RotorChampRotary Screw Air Compressors, 20–50 HPConvenient Efficient Availabile Flexibile

2Big things come in small packages.At Champion, air compressors are theonly product we think about. We knowand understand the application ofthis product in different markets. Ourgoal is to provide you with a productthat fulfills—and exceeds—yourexpectations and requirements.In today’s market, the reliability of anair compressor has a direct relationshipto your bottom line. You also want acompressor that is user-friendly and canbe installed right where it is needed.A state-of-the-art rotaryscrew compressor.Not all screw compressors are createdequal. The RotorChamp 20–50horsepower units set a new standard inair compressor packages. I ncreased flow L ow noise levels 3 0% fewer parts compared toconventional unitsThe RotorChamp 20–50 horsepowercompressors give you all these thingsand more. Drawing from our experiencein the automotive and industrialmarkets, our ultra-efficient compressorpackage has the design and compactfootprint that enable it to be installedright where you want it, giving you theadvantage of flexibility.The integrated air end technologyuses a belt-driven design, giving youadded flexibility for changing dischargepressures, when necessary.We maximize return on your investment,by providing a fully-equipped, superquiet compressor package at one lowprice.11 L eak-free design O il carryover less than 2 PPM Q uick and easy serviceFor you, these benefits representconsiderable savings in energyconsumption and maintenance time.Champion has recognized the needfor the RotorChamp to provide anefficient and environmentally-friendlycompressor that will not only providereliable service but save you operationalcost for years to come.9121235Rotary Screw Compressor PrincipleABCD3A – Air InletB, C – Air CompressionD – Compressed Air Discharge4

3State of the Art1. Air is drawn through an inlet air filter2. into the air end, and oil is injected between the rotors.3. The air end is rotated with belts driven by an electricmotor. Motors come with a standard 5 year warranty!4. The adjustment of belt tension through a motormounting plate is quick and easy.5. From the air end, the air-oil mixture flows into the unit,where three-stage separation takes place. The first stageis carried out by a baffle in the oil sump directly after theair end.6. The second is the intelligent cyclone stage7. and the final is carried out by the separation elements.8. Separated oil remains on the bottom of the module unit,where the thermostat valve9. passes it through the oil-cooler10. into the oil filter, or directly to the oil filter, depending onthe temperature. The oil then returns to the air end.11. Clean compressed air flows into the after cooler, wherewater is separated through condensation.A new generation of air end design.The heart of the Champion compressor package is astate-of-the-art air end concept that incorporates a screwcompressor air end with an assembly base and several otherkey components that have not traditionally been a part ofthe air end. The integrated design eliminates the need foradditional interconnecting piping. This reliable, field-provendesign saves space, offers “leak-proof” operation due to fewerconnections and keeps air clean and dry with a three-stageair/oil separation system. Down the road, you’ll experience lessdowntime and lower component replacement costs.A smarter package configuration.The RotorChamp utilizes an integrated air end solution in an“over-and-under” package configuration. This design offersultra-compact, small-footprint compressor package solutions.The RotorChamp packages require 30% fewer parts than theconventional compressor package designs. The result is lessmaintenance, less downtime and reduced inventory and partsreplacement costs.12. The condensate is automatically removed in the waterseparator.RotorChamp compressors are fully automatic and deliverair on demand. When air consumption ceases, thecompressor switches to no-load. If there is no demand forcompressed air, the compressor stops automatically untilair is needed again. This maximizes compressor efficiencyand reduces operating costs.6710Champion’s exclusiveintegrated air end designdelivers both small footprintand serviceability in one!28

4Loaded with options—as the standard.Maximum Convenience.The RotorChamp package design representsa new approach in compressor design. Theair ends of these compressor packages aredesigned to minimize oil leaks, keepinglubricant where it should be—inside yourcompressor, not on your shop floor. Unlikemost reciprocating air compressors, theRotorChamp provides cool, clean compressedair. The built-in, three-stage oil separationsystem minimizes oil carryover in thecompressed air, making it a very user-friendlyand easy-to-operate compressor package.Maximum running time.RCS20-RCS30Model EFCThe RotorChamp is designed to providecontinuous 24-hour operation. Provencomponents provide a long and trouble-freeoperating life and ensure high reliability, evenin the toughest working environments. Theair end design evolved from train brakingapplications where dirt, dust and temperatureranges are extreme and where absolutereliability is crucial.

5Integrated Design Is BestThree-StageAir/Oil Separation Mechanical Redirection yclone, Centrifugal-Type AirCDirection leated Filter, Inside-Out FinalPSeparation L ess than 2 PPM CarryoverMeasured before the AftercoolerEnergy-Saving EfficientRotor ProfileThe integrated air compressorsystem is the marriage of a proven airend design and cutting-edge packagetechnology. A Champion exclusive, thisdesign integration of a time-tested airend with a three-stage oil separationsystem results in 30% fewer connectionpoints.Lower Annual Operating CostsReliable, Consistent OperationVia New Generation BearingsCapable of Three Times More Loadthan Conventional DesignsMaintenance-Free,Leak-Proof OperationO-Ring Seals and FewerConnection PointsModular Air End DesignReadily Accessible BoltOn Configuration (UnlikeEncapsulated Designs WhichRequire Total Replacement)Compact, Integrated DesignTime-Tested Air EndAllows for the Smallest Footprintin the IndustryTens of Thousands of Air EndsRunning Throughout the WorldIntegrated,3-Way Thermal Mixing ValveMinimizes Leak Points ViaIntegrated Design

6Microprocessor simplicity and powerNever Out of Control.RotorChamp compressors use microprocessorcontrol technology because it’s the simplest,yet most powerful compressor control designavailable. These controllers are built on thefoundation of being easy to operate and read, soyou just push a button and get back to work. Thenif service is necessary or a problem exists withthe compressor, the controller communicatesthe need. With the AirSmart controller, youdon’t waste time troubleshooting or trackingservice requirements. RotorChamp controllers aredesigned to take control!AirSmart RotorChamp FC25RCS30EFC30RCS40EFD40RCS50EFD50MOTOR DATANameplate HPService FactorSpeed 53600401.153600501.153600CAPACITY 155137128225197174159COMPRESSOR POWERPKG NG FAN 0128014191474PACKAGE DIMENSIONS:Base-mountedw/enclosure (In.)Package Weight:Base-mountedw/enclosure (lbs.)Note: All data shown is approximate

7SpecificationsRotorChamp 20–50 HPStandard EquipmentAirSmart Microprocessor Controller L ow voltage 24 VDC operation Heavy Duty Inlet Air Filter with Replaceable Element Two pressure transducer inputs Easy Access Air/Oil Separator Element I nformative control panel Heavy Duty Radiator Air/Oil Aftercooler– 4 line by 20 character LCD display Easy to Read Oil Level Sight Gauge– 4 status LEDs for “at a glance” compressor status Single Stage, Rotary Screw, Integrated Air Compressor Bare– 9 buttons for easy control and menu navigation pen Drip-Proof Drive Motor:O460 Volt, 3 Phase, 60 HZ, 1.15 S.F., 3600 RPM (20–50 HP)– Multiple language support Moisture Separator and Trap Thermostatic Mixing Valve for Temperature Control– 29 different sources for advisories Small, Compact Package Footprint– 68 different sources for system shutdown Adjustable Hingeplate for Easy Belt Tensioning Rigid Steel Base on Isolators for Smoother Operation–A dvisory/shutdown history stored in non-volatilememory Quiet Enclosure: 75 dBA (20–50 HP) OSHA Approved Steel Drive Guard Pressure Relief Valve Factory Fill with RotorLube 4000 Rotary Screw Lubricant NEMA 4 Control Enclosure T he controller is feature rich with maintenance and errorhandling information including: Last 6 advisories Last 6 shutdowns– Distributor contact information P art number is displayed when consumable item causesadvisory or shutdown S equence capability for control of up to eight AirSmartcontrolled compressors*– Control Voltage Transformer R S-232 serial communications for local monitoring*– Emergency Stop Button E thernet communications for remote monitoring*– Mounted and Wired Full-Voltage Magnetic Motor StarterOptional Equipment Alternate Voltages — 200, 230 and 575 TEFC and ODP High Efficiency Drive Motors F actory Fill RotorLube 4000 Food GradeRotary Screw Lubricant Factory Fill RotorLube 8000 Rotary Screw Lubricant Communications/Sequencing module Wye Delta Start (20–50 HP)* With optional communications/sequencer module.

Always expect more from Champion.Your Champion distributor has the tools and expertise to serveyou in every way. Whether you are looking for parts, service oradvice, your Champion distributor will help you realize the mostreturn on your RotorChamp investment.The RotorChamp air end is covered by a full two-year warranty.The Champion worldwide parts distribution network means anypart will be delivered, whenever and wherever it is needed.With the new, smart package configuration, you get thestandard features you need, along with the flexibility to meet therequirements of your particular application, all supported by aworldwide parts distribution network.The Irreplaceable Compressor Systemwith the Replaceable Air End Time-proven air end is fully detachable for easy maintenance. I ntegrated, space-saving design allows full access to all serviceareas. educed piping and fittings provide virtually leak-proofRoperation.1301 North Euclid AvenuePrinceton, Illinois 61356 USAPhone 888/436-5499Fax 815/872-0421E-mail: c.com 2009 Gardner Denver, Inc.Printed in U.S.A.CS-RC-20-50 1st Ed. 3/09Supersedes C13-8-218 5th Ed. 4/06Due to Champion’s continuing product development program,specifications and materials are subject to change withoutnotice or obligation.Member

the need. With the AirSmart controller, you don’t waste time troubleshooting or tracking service requirements. RotorChamp controllers are designed to take control! AirSmart RotorChamp Specifications StyLe moDeL HoRSepoweR RcS20 eFc 20 RcS25 eFc 25 RcS30 eFc 30 RcS40 eFD 40 RcS50 eFD 50 motoR Data Nameplate HP Service Factor Speed RPM .

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