Application: 14 Polaris RZR 1000 XP, & S

3y ago
25 Views
2 Downloads
5.14 MB
11 Pages
Last View : 10d ago
Last Download : 3m ago
Upload by : Gideon Hoey
Transcription

Installation manualPolaris RZR Front BumperProduct number: SXFB-1150Application: 14 polaris RZR 1000 XP, & S

IMPORTANT SAFETY GUIDE Your safety and the safety of others is very important.In order to help you make informeddecisions about safety, we have providedthe following warnings, safety precautions,installation instructions, and other importantinformation to alert you to potential hazardsthat could hurt you or others.Please do a job safety analysis before eachtask to identify potential hazards for yoursituation and remove/protect against them.Use own good judgment and take your time.Check packaged materials immediately uponarrival to ensure that all listed parts are includedand undamaged.Read and understand all warnings, safetyprecautions, and instructions before installingthis product.SENSORS FIELD OF VIEW MAY BE ALTERED WITHUSE OF THE REPLACEMENT BUMPER.WARNINGS Failure to observe the following warningsand instructions provided in this manualcould lead to severe injury and/or death. For professional installation only. Carelessinstallation and/or operation can result inserious injury, death, and/or equipmentdamage. All liability for installation and userests with the user or consumer. Fab Fours, Inc. only approves installing thisproduct according to these written instructionswith the hardware provided. Failure to installaccording to these instructions will invalidatethe warranty. This includes, but is not limitedto, using alternative installation methods,hardware, or materials. This product is for off road use only.SAFETY PRECAUTIONS Always remove jewelry and wear eyeprotection. Always use extreme caution when jackingup a vehicle for work. Set emergency brakeand use tire blocks. Locate and use thevehicle manufacturers designated liftingpoints. Use jack stands. Always use appropriate and adequate carein lifting components into place. Always ensure components will remainsecure during installation and operation. Always wear safety glasses when installingthis kit. A drilling operation will causeflying metal chips. Flying chips can causeserious eye injury. Always use extreme caution when drillinga vehicle. Always disconnect power beforewelding. Thoroughly inspect the area tobe drilled (on both sides of material whenpossible) prior to drilling, and relocate anyobjects that may be damaged. Always use extreme caution when weldinga vehicle. Thoroughly inspect the area tobe welded (on both sides of material whenpossible) prior to welding, and relocate anyobjects that may be a fire hazard. Whenwelding in a cab, make sure the interiorsurfaces are covered (e.g., welding blanket)and a fire extinguisher is at hand. Always use extreme caution when cutting andtrimming during fitting. Always tighten all nuts and bolts securely perinstallation instructions. Always route electrical cables carefully. Avoidmoving parts, components that become hot,and rough or sharp edges. Always insulate and protect all exposed wiringand electrical terminals. Perform regular inspections and maintenanceon mounts and hardware.

Table of contents234567810SAFETY / DISCLAIMERTABLE OF CONTENTSA MESSAGE FROM THE OWNERGETTING STARTEDPROVIDED MATERIALDISASSEMBLYINSTALLCONTACT

A message from the ownerFab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Ourengineering team uses the latest 3D design software to turn new product ideas into reality. In ourfactory, designs come to life with the combination of cutting edge technology for metal cuttingand forming and an American workforce that puts its’ heart and pride into every product.From design and manufacturing, to quality and delivery, Fab Fours’ mission is to be the marketleader for steel truck and jeep accessories. We make sure a quality product is delivered on time,more than expected, better than expected to our customers.Enjoy your new Fab Fours product. Welcome to the family!Greg HiggsFounder, Fab Fours

Getting startedBefore you begin the installation process of your new Fab Fours product, we suggestlaying out all materials and parts on a pad or protective surface.Failure to fully account for all components before beginning installation may leave vehicleimmobile until part is acquired. Refer to the next pages as an inventory check.5

Provided materialsIMTOOLS REQUIREDHWKIT 9/16” Open end wrench 9/16” socket wrench 10mm Socket wrench 1/2” Drill bitSXFB-115X Drill50212-HW22073AssistanceHardware kit 50212Fab 3/8”-16 x 1”, Yellow zinc, GR 8, Carriage bolt450212-HW3/8” x 1”)D, Yellow zinc, GR 8, Flat washer650212-HW3/8” Yellow zinc, GR 8, Nylock nut3/8” Yellow zinc, GR 8, Lock washer3/8”-16 x 1”, Yellow zinc, GR 8, Hex headbolt450212-HW50212-HW22We recommend two peopleperform the installation as itemsare heavy and may need to be heldin place while installing.OrganizationDisassemble the vehicle where youcan catalog and store everything.We suggest labeling and bagging allthe OEM bolts when removing fromthe vehicle. Failure to keep track ofparts could lead to an inability toproperly reinstall components.

disassemblyNOTE: 2014-2018 Year Models1. Using a 10mm socket wrench, remove thetwo (2) OEM screws attaching the winch coverplate. (Figure 1)Figure 12. Remove the grille insert from the vehicle bydepressing on the two (2) tabs at the top andpulling outward. (Figure 2)Figure 23. Remove the grille insert from the vehicle bydepressing the two (2) tabs at the top of theinsert and pulling outward. (Figure 3)Figure 37

installation4. If installing a winch, do so now per thewinch manufactures instructions.Figure 45. If installing a lightbar do so now usingthe light manufactures provided hardware.(Figure 4)6. Using a drill with a 1/2” bit, enlarge thetwo (2) inner holes in the upper mountingflange. (Figure 5)Figure 5

7. Using the four (4) provided 3/8” carriagebolts, flat washers, and nylock nuts (50212HW) install the bumper (22073) to frame at theupper mounting flange. (Figure 6)Note: It may be necessary to remove the four(4) bolts that mount the front differentialto the bottom of the frame to push thedifferential back to help gain access for theprocess in step 6. (Figure 7)Figure 68. Using the two (2) provided 3/8” hex headbolts, flat washers, and lock washers (50212HW) install the bumper (22073) to the twoholes at the lowest portion of the frame.Thread the bolts in from the backside of theframe. (Figure 8)9. Using a 9/16” socket wrench, tighten thehardware installed in step 7.10. Using a 9/16” open end wrench, tightenthe hardware installed in step 6.Figure 711. Reinstall the grille insert removed in eithersteps 2 or 3.Maintenance/Care Periodically check and tighten all fasteners. Stripped, fractured, or bent bolts or nuts needto be replacedFigure 89

Contact informationFab Fours Inc.2213 Industrial Park RoadLancaster, SC 29720Phone: (866) 385-1905Fax: 866-574-1423Email: support@fabfours.comwww.fabfours.com

“If you’re looking for more of the same,Then you’ve come to the wrong place.”- Greg Higgs

Installation manual Polaris RZR Front Bumper Product number: SXFB-1150 Application: 14 polaris RZR 1000 XP, & S . A message from the owner Fab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Our . NOTE: 2014-2018 Year Models Figure 3 Figure 2. 4. If installing a winch, do so now per the

Related Documents:

2014-2016 Polaris RZR 1000 XP 2014-2016 Polaris RZR-4 1000 XP 2015-2016 Polaris RZR 900 Trail 2016 Polaris RZR 1000/900 S (60”) Chain tensioner gasket (1)M6 Flange bolt (1) O-ring gasket (1) Squash Washer (1) M6 x 1.0 x 25mm Hex bolt (2) Tusk billet adapter (1) Tusk tensioner push rod (1)

polaris northstar coolers 72 cockpit & mirrors 74 winches 76 additional accessories & 570 78 . casualwear 96 camo & gifts 103 2020 rzr s 1000 2021 lineup rzr xp 1000 rzr 570 rzr xp 4 1000 rzr turbo s rzr pro xp youth p. 79 wide open turbo s p. 22 xtreme performance pro xp p. 04 xp 1000 p. 22 s 1000 &

2016 and up RZR XP/XP4 Turbo(4) Mounting Screws Installaton Guide Installation 2014 and up RZR XP/XP4 1000 *2015 and up RZR XP/XP4 900 * Must purchase storage pocket from Polaris for a 2014 and up RZR XP/XP4 1000 to utilize this dash kit on 2015 and up RZR XP/XP4 900 models. Step 1 - Remove Hood

Glovebox Subwoofer Installation Kick Panel Speakers Installation Cage Mount Speakers Installation MRB3 and Dash Kit Installation pg 2 pg 9 pg 13 pg 25 pg 29 RZ3-5A Polaris RZR XP 1000 & 900 SSV Works 5 Speaker Audio Kit. 2. 3 RZ3-5A Polaris RZR XP 1000 & 900 SSV Works 5 Speaker Audio Kit! Please read and understand these instructions completely .

SHIFTER for 2014-2020 POLARIS RZR 900cc, 1000cc and TURBO (WITH BOOT) . PIVOT SLEEVE, MAG GRIP GATED SHFTR POLARIS RZR, LATE 1. 4001497 SPRING, SELECTOR POLARIS RZR: 1 3401537 . owner or maintenance manual. CABLE ADJUSTMENT. 23.Secure the console with the five plastic push

Team has performed an engine swap for entry in the 2017 SAE International Clean Snowmobile Challenge. The engine swap was performed on a base model 2015 Polaris Rush 800 Pro-S chassis using a 2016 Polaris RZR XP 1000 engine equipped to operate efficiently on gasoline and ethanol fuel blends. The engine has been tuned using a Bullydog system

Max Boost 10" 250W Subwoofer AVA I LABLE ON RANGER XP 1000 AVA I LABLE ON RANGER 1000 R I DE COMMAND W I NTER PREP PACKAGE PACKAGE THE POWER TO PLOW 4,500lb Winch HIGH-CAPACI TY CHARGING . 14 POLARIS RZR A RZR FOR EVERY KND OF RI IDE. With the most complete lineup, Polaris RZR

Agile software development therefore has a focus on: . Scrum is one of the most popular agile development methodologies. Scrum is a lightweight framework designed to help small, close-knit teams of people to create complex software products. The key features of the scrum methodology are as follows: Scrum team: A team of people using this methodology are called a “scrum”. Scrums usually .