NORSOK M-501 - Teknos

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NORSOKM-501Teknos’ Coating System Guide1

ContentsIntroduction. 2-3Coating System no. 1. 4Coating System no. 2. 5Coating System no. 3. 5-6Coating System no. 6. 6Coating System no. 7. 7Coating System no. 8. 7Coating System no. 9. 7Contact information. 82

Ultimate corrosion protectionTeknos’ NORSOK M-501approved coating systemsWe offer a versatile range of NORSOK M-501 approved coating systems for our customers to choose.NORSOK M-501 – Surface preparation and protective coatingNORSOK M-501 standard gives the requirements for the selection of coating materials, surface preparation, application procedures andinspection for protective coatings to be applied during the construction and installation of offshore installations and associated facilities.In this brochure, you will find Teknos’ NORSOK M-501 approved coating systems for Structural steel Exteriors of equipment, vessels, piping and valves Flare booms and crane booms Insulated surfaces of tanks, vessels, piping Internal surface of carbon steel tanks Carbon and stainless steel in the splash zone Carbon steel surfaces exposed to operating temperature 120 C. Submerged carbon and stainless steel 50 C Structural steel with operating temperature 80 C in internal, fully dry and well ventilated areas. Bulk supplied carbon steel valves with operating temperatures up to 150 CTeknos’ NORSOK M-501 approved coating systems ensure Optimal corrosion protection Easy maintenance and application Evaluated and documented health, safety and environmental impactsShould you need any furtherinformation or assistanceOur local technical support teams are happy to help you!www.teknos.com3

Our NORSOK M-501approved coating systemsCoating System no. 1Carbon steel with maximim operating temperature 120 C.Structural steel, exteriors of equipment, vessels, piping and valves (not insulated).Pre-qualification required.Surface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating System1.1DFT (µm)Teknozinc 90 SE60Teknodur Combi 3560110Teknodur Combi 3560 110Total280Test CertificateReport no. P702682-short SP, SwedenNORSOK M-501 rev. 51.2Teknozinc 3485 SE60 Report no. VTT-S-09873-09Inerta Mastic Miox110VTT, FinlandInerta Mastic Miox110NORSOK M-501 rev. 5Teknodur Aqua 3390-09 40Total3201.3Teknozinc 3485 SEInerta Mastic MioxInerta Mastic MioxTeknocryl 2K 2540-05Total60 Report no. P9902304-203/08 Short110SP, Sweden110NORSOK M-501 rev. 540Tested and certified as free from di-isocyanates.320(IFKAN No: 9252617)1.4Teknozinc SS60 Report no. P902304-170 ShortTeknoplast Primer 740SP, SwedenTeknoplast Primer 7140NORSOK M-501 rev. 5Teknocryl Aqua Combi 2780 40Total2801.5Teknozinc 90 SE60Certificate: ILAK, 6-9-15/1 GermanyTeknomastic 80 Primer 160Teknodur 005060Total2801.6Teknozinc 80 SE60Certificate: ILAK, 6-9-15/2 GermanyTeknoplast Primer 7 MIOX 80Teknoplast Primer 7 80Teknodur 005060Total2804

NORSOK M-501 – Teknos’ Coating System GuideCoating System no. 2Coating system no. 2A shall be used for all carbon steel surfaces exposed to operating temperature 120 C.Coating system no. 2A or system no. 2B shall be used for the below carbon steel objects – All insulated surfaces of tanks, vessels,piping. – Flare booms and crane booms.Underside of bottom deck included piping, jacket above splash zone lifeboat stations are optional areas (to be decided in each project).Surface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating SystemDFT (µm)Test Certificate2A.1Teknoplast Primer 3SealerSealer for thermally Sprayed Aluminium.(Diluted 20 vol-% with Teknosolv 9506)*Service temperature below 120 C.Total2A-2Teknoheat 500 RAL-9006(Siliconaluminium)SealerSealer for thermally Sprayed Aluminium.Service temperature above 120 C.Total2A-3INERTA 300Total150 Alternative to Thermal Sprayed Aluminium. For150insulated surfaces at service temperatures300below 120 C.2B-1Teknoplast Primer 325 NOTE 2. Intermediate coat and top coat must(Diluted 20 vol-% with Teknosolv 9506)*be pre-qualified as part of system No.1.Applied on top of 100 µm ThermalTeknoplast Primer 7125Sprayed Zinc and alloys of Zinc. NotTeknocryl 2K 2540-05**75recommended for use under Insulation.Total2252B-2Teknoplast Primer 325 NOTE 2. Intermediate coat and top coat must(Diluted 20 vol-% with Teknosolv 9506)*be pre-qualified as part of system No.1.Applied on top of 100 µm ThermalInerta Mastic Miox125Sprayed Zinc and alloys of Zinc. NotTeknocryl 2K 2540-05**75recommended for use under Insulation.Total225* Teknoplast Primer 3 may be replaced with Teknoplast Primer 5** Teknocryl 2K 2540-05 may be replaced with Teknocryl Aqua Combi 2780 or Teknodur Combi 3560 in Coating system 2B-1 & 2.When an isocyanate-free product is required, Teknocryl 2K 2540-05 or Teknocryl Aqua Combi 2780 should be used.Coating System no. 3 (System no. 3B shall be pre-qualified)Internal surface of carbon steel tanks.3A. Potable water tanksSurface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating System3AInerta 200TotalDFT (µm)Remarks300 Report no. ELI0231 and ELI0232 by the300Technical Research Centre of Finland.600All products used internally in potable water tanks and fresh water tanks shall be approved for such use by end users’ governing requirements/local authorities.5

3B. Ballast tanksSurface preparation:Coating System 3BCleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Remarks3BTEKNOMASTIC 80 PRIMERTEKNOMASTIC 80 PRIMERTEKNOMASTIC 80 PRIMERTotal200200 Report no. 11-17-14/1 by ILAK.200600** Approved according to NORSOK M-501 Edition 6.3C. Tanks for stabilised crude, disel and condensateSurface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating SystemDFT (µm)3CInerta 270150Inerta 270150Total300RemarksPlease consult your Teknos representativefor further advice regarding servicetemperatures or alternative coating systems3D. Process vessels 0,3 MPa 75 CPre-qualification not requiredSurface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating SystemDFT (µm)3D-1Inerta 280400Total400RemarksPlease consult your Teknos representativefor further advice regarding servicetemperatures or alternative coating systems3G. Vessels for storage of methanol, mono ethyl glycol etc.Pre-qualification not requiredSurface preparation:Coating System 3BCleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Remarks3GTeknozinc SSTotal8080Coating System no. 6Other metals.Surface preparation:System no. 6A: Sweep blasting with non-metallic and chloride free grit to obtainanchor profile of approximately 25 μm to 85 μm.System no. 6B: Cleaning with alkaline detergent followed by hosing with fresh waterSystem no. 6C: Sweep blasting with non-metallic and chloride free grit to obtainanchor profile of approximately 25 μm to 85 μm.Coating SystemDFT (µm)Remarks6A/BTeknoplast Primer 3*Teknoplast Primer 7 MIOX**Teknocryl 2K 2540-05***Total50 Un-insulated stainless steel when painting is required.125 Aluminium when painting is required.502256C125125250Inerta 300Inerta 300TotalInsulated stainless steel piping and vessels attemperatures 150 C* Teknoplast Primer 3 may be replaced with Teknoplast Primer 5** Teknoplast Primer 7 MIOX may be replaced with Inerta Mastic Miox.*** Teknocryl 2K 2540-05 may be replaced with Teknodur Aqua 3390-09, Teknocryl Aqua Combi 2780 or Teknodur Combi 3560.When an isocyanate-free product is required, Teknocryl 2K 2540-05 or Teknocryl Aqua Combi 2780 should be used.6

NORSOK M-501 – Teknos’ Coating System GuideCoating System no. 77A Carbon and stainless steel in the splash zone7B Submerged carbon and stainless steel 50 C7C Submerged, temperature above 50 CSurface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating SystemDFT (µm)Remarks7ATeknomastic 80 Primer 200200Certificate:200ILAK-11-17-14/1ILAK, GermanyNORSOK M-501 Edition 6Total6007BTeknomastic 80 Primer175Certificate:Teknomastic 80 Primer175ILAK-11-17-14/2ILAK, GermanyNORSOK M-501 Edition 6Total350Coating System no. 8Structural steel with operating temperature 80 C in internal, fully dry and well ventilated areas.Surface preparation:Cleanliness: ISO 8501-1 Sa 2½Coating SystemDFT (µm)Remarks8ATEKNOMASTIC 80 PRIMER150Total150Please consult your Teknos representativefor further advice regarding servicetemperatures or alternative coating systems8BTie coat: Teknoplast Primer 5(diluted 20 vol-% with Teknosolv 9506)Teknozinc 80 SETeknoplast Primer 5Total602585Coating System no. 9Bulk supplied carbon steel valves with operating temperatures up to 150 C.Pre-qualification not required.Surface preparation:Cleanliness: ISO 8501-1 Sa 2½Roughness: ISO 8503 Grade Medium G (50µm-85µm, Ry5)Coating SystemInerta 300Inerta 300TotalDFT (µm)915015030097525TEKNOZINC SSTEKNOPLAST PRIMER 3(diluted 20 vol-% with Teknosolv 9506)TotalRemarks2 coats epoxy phenoliczinc silicateepoxy tie coat1007

We make the worldlast longerTeknos is a global coatings company with operations in more than 20 countries inEurope, Asia, and the USA. The company employs approximately 1,700 people, andthe net sales for 2018 was EUR 408 million. Teknos is one of the leading suppliersof industrial coatings with a strong position in retail and architectural coatings.Teknos wants to make the world last longer by providing smart, technicallyadvanced paint and coating solutions to protect and prolong. Teknos always worksin close cooperation with its customers. Teknos was established in 1948and is one of Finland’s largest family-owned businesses.For further information, visit www.teknos.com.TEKNOS GROUP OYTAKKATIE 3P.O. BOX 107FI-00371 HELSINKITEL. 358 9 506 0918

InErTa maSTIC mIOx 110 NORSOK M-501 rev. 5 TEknOdur aqua 3390-09 40 Total 320 1.3 TEknOzInC 3485 SE 60 report no. P9902304-203/08 Short InErTa maSTIC mIOx 110 SP, Sweden InErTa maSTIC mIOx 110 NORSOK M-501 rev. 5 TEknOCryl 2k 2540-05 40 Tested and certified as free from di-isocyanates. Total(IFkan no: 9252617) 320

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