Product Manual For Bulldozer - NorthernTool

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NorTrac 35XTDOwner’s ManualSold ByNorthern Tool Equipment, Co.P.O. Box 1299Burnsville, MN 55337Tel.: opyright 2016 Northern Tool Equipment Co.FCOMANRev. Sep, 2016

NorTrac 35XTD Crawler Dozers – ROPS/FOPS equipped modelsInformation in this manual applies to item #s;24549, 245491Product Identification Data Sheet (to be completed by owner)Product Item NumberProduct ModelNorTrac 35XTD CrawlerDozer Serial NumberEngine ModelEngine Serial NumberDate of PurchaseOwner NameAll SNs in this form should be recorded completely (including istributed exclusively byNorthern Tool Equipment Co., Inc.Burnsville, MN 55306-6936Made in ChinaCopyright 2013-2016 Northern Tool Equipment Co.All Rights ReservedFCOMANRev. Sep, 2016

Table of ContentsTable of ContentsNorTracTM LIMITED WARRANTY .1Introduction .3Using Your Owner’s Manual .3Disclaimer.3Special Messages .41.Safety Precautions .51.1 Safety Rules and Notices of Use .51.1.1 Preparatory Precautions .51.1.2 Operating Precautions .81.1.3 Driving Precautions .131.1.4 Parking Precautions .141.1.5 Storage Precautions .141.1.6 Maintenance Precautions.151.1.7 Battery Precautions .181.2Safety Warning Symbols .191.2.1 Machine Safety Labels .191.32.Preventing Farm Machine Hazards .22Operating Instructions .252.1 NorTrac Assembly, Setup, and Break-in.252.1.1 NorTrac Assembly, Setup, and Test .252.1.2 New Machine (Initial Owner) Run-in .262.1.3 Initial Run-In (10 Hour) Service .272.1.4 Daily Operating Checklist .282.1.5 Fuel, Lubricants and Coolant/Anti-Freeze .282.1.6 Controls and Instruments .302.1.7 Safety Precautions While Driving and Operating .322.2 Operating the Dozer .332.2.1 Preparing to Start the Engine .332.2.2 Starting the Engine .33FCOMANRev. Sep, 2016

Table of Contents2.2.3 Unique Steering Characteristics of a Dozer .342.2.4 Driving the Dozer .352.3 Working Systems, Implements and Attachments.372.3.1 Six-Way Blade .372.3.2 3-Point Hitch System.382.3.3 Power Take-Off (PTO) .403. Electrical System .413.1 General.413.1.1 Battery .423.1.2 Fuse Box .423.1.3 Alternator and Voltage Regulator .423.1.4 Starter .434. Service .444.1 Service Intervals.444.1.1 General Maintenance .444.1.2 Fuel System Maintenance .484.2 Fluid and Lubricant Servicing .484.2.1 Fill and Drain Instructions .494.3 Engine Servicing .504.3.1 Valve Clearance .514.3.2 Fuel Injection Timing .514.3.3 Fuel Injector Troubleshooting and Replacement .524.3.4 Injection Pump .534.3.5 Engine Oil Pressure .534.4 Driveline Servicing .544.4.1 Clutch.544.4.2 Gearbox and Main Drive .554.4.3 Brake and Steering Clutch Mechanism .564.4.4 Track Tension Adjustment Procedure .574.4.5 Hydraulic System .584.5 Electrical Servicing .58FCOMANRev. Sep, 2016

Table of Contents4.5.1 Battery Maintenance .584.5.2 Using Booster Cables to Jump-Start .594.6 Storage and Startup after Storage .594.6.1 Preparing Dozer for Long-Term Storage .594.6.2 Startup after Long-Term Storage .605. Diagnostics .615.1 Engine .615.2 Driveline .645.3Electrical System .666. Dimensions and Specifications .686.1 Overall Machine Design Information and Specifications .686.2 Crawler Bolt Torque Specification .716.3 Engine Parts - Fitted Clearances and Wear Limits .71FCOMANRev. Sep, 2016

WARRANTYNorTracTM LIMITED WARRANTY4WD Diesel Tractor & Compact Crawler / BulldozerNorTracTM equipment is sold by NorTrac; a division of Northern Tool & Equipment Company, Inc. (NTE).NorTracTM willrepair or replace, at its option, any part(s) thereof of the NorTracTM 4WD diesel tractor or crawler / bulldozer that are shown tobe defective in material and/or workmanship, under normal use during the applicable 24 month warranty period. NorTracwants your equipment to operate well and will assist you on repairs.All warranty repairs submitted after the first 60 days of ownership are subject to a 100.00 labor deductible, percovered repair.After the labor deductible has been met, all warranty repairs and replacements will be made without charge for parts or laborat a pre-authorized service center.All parts replaced as a result of this limited warranty become the property of NorTrac andmust be returned to NTE upon request. All parts replaced will become a portion of the whole and will be warranted for theduration of the original equipment warranty.Length of WarrantyThe limited warranty begins on the original date of purchase and extends to 24 months for consumer household use.For the commercial end user, the limited warranty is in effect for 6 months (180) days from date of original purchase. Commercial use is defined as: intended for the purpose of monetary reward or gain through the loan, rental or hire ofequipment - OR- any manner that is primarily intended for or directed toward commercial advantage “For Profit” orprivate monetary compensation, or use by any governmental agency.Qualifications for the limited warranty: Applies to the original purchaser of the equipment. The limited warranty is non-transferable. Owner is to provide proof of purchase. Equipment was purchased in the United States from authorized representatives of NorTrac and/or NTE, Company, Inc.To obtain service:Contact NorTrac Warranty Administrator by calling 1-800-521-0438 to report a possible warranty issue and to receive repairauthorization from the Warranty Administrator. Detailed failure information can also be provided in hard-copy written formalong with contact information to the address listed at the bottom of this page.After receiving authorization from NorTrac Warranty Administrator, and the address of the pre-authorized service center, takethe equipment to the service center during their regular business hours.All transportation costs after the first 60 days of ownership, are the responsibility of the equipment owner.Exclusions and Warranty Disclaimers:This limited warranty applies to equipment used in its original form. Any unauthorized modifications or any incorporation oruse of unsuitable attachments or parts will automatically void this limited warranty.This limited warranty does not include parts affected or damaged by accident and/or collision, normal wear & tear (light bulbs,filters, belts, motor brushes, brakes, fuses and switches, tires and tubes, clutch linings, engine tune up, wheel alignment andlubrication), fuel contamination, or from failure to follow instructions contained in the User Manual for the equipment.Warranty is void if adjustments are made to the injection pump fuel delivery system, starting fluid or ether is used to start orFCOMANRev. Sep, 20161

WARRANTYrun the engine or regular maintenance and service is not performed as prescribed by the operator’s manual during the warrantyterm.The cost of normal maintenance of the equipment is the responsibility of the owner.Limited WarrantyThis limited warranty does not cover defects that result from accident, misuse, lack of maintenance, improper repairs, neglector use of replacement parts and accessories which do not meet NorTrac specifications.Disclaimer of Consequential Damage:Any implied warranty of merchantability or fitness for a particular purpose, to the extent that either may apply to any NorTracTMtractor or crawler / bulldozer, shall be limited in duration to the periods of the express warranties shown above, and to theextent permitted by law any and all implied warranties are excluded. In no event will NorTrac or NTE Company, Inc. be liablefor any loss of income, loss of time or use of the product, transportation, hiring of alternative services, commercial loss or anyother incidental, consequential, or special damages and / or expenses. Some states do not allow limitations on how long animplied warranty lasts and / or do not allow the exclusion or limitation of incidental or consequential damages, so the aboveexclusions and limitations may not apply to you. This limited warranty gives you specific legal rights which may vary fromstate to state.NorTracC.O Warranty Administrator - Warranty Information2800 Southcross Drive West — PO Box 1219Burnsville, MN 55337FCOMANRev. Sep, 20162

User NotesThank YouThank you for purchasing a NorTrac dozer from Northern Tool Equipment Company. We value you as a customerand want you to enjoy many years of satisfaction and safe use of your dozer.Please contact NorTrac at 1-800-521-0438 for technical, parts and warranty assistance.IntroductionThe 35XTD crawler/bulldozer is powered by a fuel-efficient, 4-cylinder diesel engine and has a versatile manualtransmission with eight forward and two reverse speeds. With a Category 1 rear hitch and 540/720 RPM PTO, thedozer can be used with such implements as a backhoe, post hole digger, cultivator, or log splitter. The six-way bladehas a 20-inch lift that can dig down to three inches.Using Your Owner’s Manual This Owner’s Manual is an important part of your dozer and should remain with the dozer if you sell it. Pleasekeep it in a safe, dry place. Failure to follow the break-in procedures will shorten the life of your dozer and void the warranty on the dozer. Read this Owner’s Manual to help you and others avoid personal injury or damage to the dozer. This manual provides information on the safest and most effective use of the dozer. It will help you and othersyou might train to operate the dozer safely and correctly. If you use the dozer with an implement or other attachment, use the safety and operating instructions in the owner’smanual for that implement or attachment along with this Owner’s Manual so you can operate the implement safelyand correctly with the dozer. While the dozer shown in this manual may differ slightly from your specific dozer model, the instructions in thismanual will apply to your machine unless otherwise stated.DisclaimerThe 35XTD dozer and its components may be changed by the manufacturer at any time without notice and may notcorrespond to the contents of this Owner’s Manual.FCOMANRev. Sep, 20163

User NotesSpecial MessagesBefore operating this crawler/bulldozer, please read this manual carefully. Pay particular attention to the safetyprecautions on the following pages as well as those noted throughout this manual. Please read all suchprecautions carefully to avoid injury and machine damage.This manual describes safety precautions as well as break-in procedures, proper usage, technical maintenance,adjustment, faults and troubleshooting methods for various parts of the NorTrac XTD dozers. The manual gives anin-depth look and should be used as a reference tool for owners and maintenance personnel.The Safety Alert Symbol( ) identifies important safety messages in this manual and o

Before operating this crawler/bulldozer, please read this manual carefully. Pay particular attention to the safety precautions on the following pages as well as those noted throughout this manual. Please read all such precautions carefully to avoid injury and machine damage.

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