Semi-what? Called Semi-

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Semi-what? Called semicustom, the category ofcabinetry that makes up thelion’s share of the market isfull of variety. These cabinets,from Canyon Creek, arechocolate-antiqued cremecolor. The island is burnishedebony stain. Details like thecrown molding and islandlegs are often standardfeatures of semicustom lines.40FINE HOMEBUILDINGCOPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.

april/may 2014Get to KnowSemicustomCabinetsConsuming a breadth of the marketbetween stock and custom, thesecabinets offer variety and valueBy Nena Donovan LevineIf your kitchen cabinets are decades old and you’re homing in ona renovation, consider this advice: “Ya gotta know the territory.”It’s from The Music Man, a show as old as those very cabinets. Dispensed by a traveling salesman headed for River City, it’s also agreat mantra to use when surveying today’s kitchen-cabinetry landscape.In 2012, the cost of an average kitchen renovation was over 47,000,according to a National Kitchen and Bath Association member survey.Cabinetry consumes one-third or more of that amount. You can do themath, but it is safe to say this investment deserves careful consideration.There are three broad categories of kitchen cabinets: Stock cabinetstend to be the most affordable but offer the least variety of style andfinishes, are sometimes made from lower-quality materials, and may beconstructed for a shorter useful life. Custom cabinets are at the other extreme in that they can be made of familiar or exotic materials to anysize, style, and quality. Semicustom cabinets fall between stock and custom cabinets and are arguably the best value. The Kitchen Cabinet Manufacturers Association defines semicustom as “built to order but within adefined set of construction parameters; available in standard widths butwith more choices for depth and height modifications.” According to oneof the organization’s recent member surveys, the semicustom categorymakes up 46% of the overall market.MasterBrand Cabinets has lines in all three categories. Stephanie Pierce,manager of MasterBrand’s design studio, says that unlike the company’s stock line—which is limited to very specific dimensions, styles, and finishes—its semicustom lines, including Diamond and Decorá, offerwww.finehomebuilding.comapril/may 2014COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.41

Semicustom, full of optionsSemicustom lines offer so manystandard options that most of usdon’t need a custom shop to findwhat we’re looking for.Face framed, frameless, or both?You don’t have to choose. These cabinetsfrom Canyon Creek offer a clean, framelesslook with face frames hidden behind thedoor and drawer fronts. Some installersprefer this arrangement for durabilityand ease of installation.Pullout pantry is narrow enough. Standard cabinetwidths start at 9 in. and can be specified in 3-in.increments (or smaller for an upcharge). This pulloutspice rack from Merillat is a great use of narrow spacenext to the oven and cooktop. esigners and builders “flexibility within limitations.” More specifidcally, these brands’ offerings can be customized only to the degree ofthe shops’ capabilities. At the custom end of the spectrum, MasterBrand’s Omega Cabinets will outsource any fabrication that its shopis not capable of.Snapshot of a giant categorySemicustom cabinets are built upon receipt of an order, so lead time islonger than it would be for stock cabinets, which you can sometimesget off the shelf at a home center. It’s shorter than it would be for custom cabinets, however, although this varies based on the complexityof the cabinets and the builder’s availability. Merillat’s semicustomClassic line can ship in as little as five to 10 days. Canyon Creek’s Katana line has a lead time as short as four weeks from order to deliv ery. Certain upgrades can push lead times out to six weeks or more.Semicustom cabinets are offered in standard 3-in.-wide incrementsfrom 9 in. to 45 in. For an upcharge, you can modify this to 1 8 in.42Such precise dimensions reduce the call for filler strips and minimize wasted space. Standard cabinet depths and heights also can be increased or decreased for an upcharge. So if using a standard 24-in.deep base cabinet doesn’t allow adequate clearance in a pantry or apassageway, you can reduce the box depth and still use the particularcabinets you were hoping for. Standard wall cabinets are 30 in. and36 in. tall, but sometimes 33 in. or even 42 in. works better with a particular ceiling height. Again, with most semicustom lines, this level ofcustomization is possible.Semicustom cabinets are available with face-frame or framelessconstruction or both. The choice is mostly aesthetic: Face frames aremore common on traditional-style cabinets, and frameless cabinetsare more contemporary looking. But there are plenty of exceptions.On face-frame cabinets, the doors can be inset or they can be overlaid to reveal more or less of the frames. The hinges attach to the faceframes. Doors on frameless cabinets cover the cabinet box’s finishedfront edge. Door hinges attach to the box sides. Frameless construc-FINE HOMEBUILDINGCOPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.

Find itNo wastedspace.This cleverend-paneldoor fromMasterBrandmakes themost of a fewunused inchesfor magazinestorage andoffice supplies.There are far too manysemicustom cabinetmanufacturers to list.Here are a few to getyou pointed in theright direction. To digdeeper, go to a localkitchen showroomor visit the Kitchen Cabinet ManufacturersAssociation website(kcma.org).Canyon CreekCabinet Brandmasterbrand.comMerillatmerillat.comHardware matters. Most manufacturers offer hardware optionsto enhance storage in their cabinets. Some can be outfitted withaftermarket hardware as well. These Diamond cabinets haveelegant and useful storage that keeps cookware from gettinglost deep inside the island.tion offers a more open interior and is typical of today’s Euro peancabinetry. In the United States, by contrast, face-frame constructionoutsells frameless, according to Danielle Mikesell, Merillat’s director of marketing. Both traditional and frameless cabinets can beordered with a panoply of door and drawer styles, wood species, finishes, crown-molding profiles, and box-construction options. Somemanufacturers will even combine face-frame construction with aframeless aesthetic. When it comes to style and construction, mostof what is commonly built by custom-cabinet shops can be found insemicustom cabinets.Cabinet doors and shelves are typically 3 4 in. thick. A loaded, 3 4-in.shelf can span a 36-in.-wide cabinet, while thinner shelves may bowacross that span. Full-depth shelves, adjustable in 1 2-in. increments,maximize storage. For organizing cabinet interiors, there are plentyof accessories, such as roll-out shelves and lazy susans. Companiessuch as Häfele, Knape & Vogt, and Rev-A-Shelf make bins, baskets,and recycling containers to complement semicustom lines.www.finehomebuilding.comSemicustom lines offer warranties that may equal the limitedlifetime warranty typical for custom cabinets. Canyon Creek, Merillat, and KraftMaid all offer such warranties on some lines that coverthe product for as long as the purchaser owns it, with certain exclusions. Unfinished products are excluded, for example, as are normalwear and tear, instances of abuse, and improper installation. Merillat’sClassic, also a semicustom line, has a 25-year warranty.We can’t tell you what it will costIt would be great to read an article or visit a website and get a firmfigure for what your cabinets might cost, but it’s not that simple.Calculators, such as at FineHomebuilding.com/cabinet-calculator,can give you a range, but the offerings of semicustom cabinetmakersare vast, and even some seemingly logical questions—such as whetherface-frame or frameless cabinetry is more expensive—are not so easyto answer.Continued on p. 47april/may 2014COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.43

Four ways to assess qualityExperts agree on what distinguishes a quality semicustom cabinet: box construction, drawers, doors, andfinish. In addition, hardware—drawer slides and door hinges—should be well-made and adjustable. Blum,Grass, and Häfele are examples of top-quality hardware brands.boxesToday’s semicustom cabinet boxes can be made from plywood, particle board, or medium-density fiberboard (MDF). Even if different boxesmeet the same testing requirements and have equal warranties, there arevariations to note in the materials used.To begin with, not all plywood is created equal. There are different grades,and the number of plies can vary. Assuming high-quality glue and fabricationmethods are used—the more plies a panel has, the more stable the panelwill be. Plywood is typically the most expensive option for cabinet boxes.Another option, formaldehyde-free particleboard (sometimes calledfurniture board) is not the cheap, porous particleboard of the past. It is adense and durable substrate for veneer and is often more affordable thanplywood cabinet boxes. It can be sized and cut with great precision, ascan MDF.MDF is made from recycled wood fibers and resin. As the smoothest ofthe three box materials, it is an excellent substrate for both veneer andpaint. MDF’s downside is its heaviness.drawersYou’re likely to find dovetailed and doweled drawer constructionin most semicustom cabinet lines. Both are equally sturdy, thoughdovetails add character and a high-quality appearance. You won’tlikely find glued or stapled drawers in semicustom cabinets. Ifyou do, consider upgrading. Dovetails and dowels not only lookbetter, but they last longer.For a durable drawer, the hardwood or MDF fronts should beapplied to a four-sided drawer box, not used as the fourth boxside. Drawer boxes typically have 1 2-in.- or 3 4-in.-thick solidwood sides, although Canyon Creek’s semicustom lines featurea 1 2-in.-thick plywood drawer box. A drawer bottom of 3 16-in.thick plywood resists deflection even when fully loaded. Somesemicustom European lines offer metal drawer boxes; a differentlook, it’s perhaps the most durable option available.When it comes to drawer hardware, full-extension slidesseparate semicustom cabinets from most stock offerings andprovide full access to the contents of a drawer. Undermountslides support the drawer from the bottom; their concealmentis aesthetically preferable to side-mounted slides, particularlywith dovetailed drawers. A soft-close feature, available on manysemicustom cabinets, means they’ll close quietly and without slamdamage. Avoid drawers that shake or rattle when you operatethem, which is a sign of cheap drawer slides.44FINE HOMEBUILDINGPhotos this page: courtesy of Merillat. Photos facing page: top, courtesy ofMerillat; bottom, courtesy of Canyon Creek.COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.

doorsDoors don’t express a cabinet’s overallclosely match the frame. High-quality doorsquality as reliably as the other threehave a raised center panel set into theitems. Even lesser-quality cabinets maydoor frame facing either outward (a raised-have reasonably well-built doors. In anypanel door) or inward (a recessed flat-panelevent, look for3 4-in.-thickdoors made ofdoor). Raised panels—whether facing in orhardwood, painted or veneered MDF, orout—possess a thickness and solidity thatveneered particleboard. Good particleboarddistinguishes them from a 1 4-in.-thick, flatis dense (Merillat Classic doors call forcenter panel. Because they do not respond48-lb. particleboard). All doors shouldto changes in humidity, MDF doors in ahave rubber bumpers to cushion theirraised-panel style are made of a single piececlosing action and adjustable hinges from aof material.reputable manufacturer.Most doors consist of a four-piece frameDoor-edge, frame, and raised-panelprofiles can be varied to individualize aplus a center panel. A center panel needssemicustom door style, though not everyroom to move in response to humidity, butstyle will be available for both framed andthat doesn’t mean it should rattle around inframeless cabinets. There are also laminatethe frame. A center panel may be hardwoodand thermofoil door options, but they areor veneer, but its grain and color shouldmore commonly found in stock cabinetry.finishFinish choices vary as much as door styles.matches, say, a Benjamin Moore color, theCanyon Creek, for example, offers nearlyresulting paint differs from what’s available40 standard stain and paint colors on morein retail because the cabinetry formulationthan 10 wood species. Glazing, distressing,must be sprayable and yield more sheen.burnishing, and antiquing add subtle finishThe paint typically is applied as a primer coatvariations. Canyon Creek will also mix a finishtopped with one or more additional coats,color to match a paint-store chip.with sanding and heat-curing in between.Stain finishes comprise several steps,usually including stain application, heatcuring, one or more sealer coats, and aNot all painted finishes receive a separatelyformulated topcoat as stain finishes do.A painted finish must be applied to atopcoat. Cabinets are sanded by machinesmooth surface, so paint-grade maple isand by hand prior to staining, then sandedoften used. Because this finish sits on theagain between sealer coats. Companieswood surface instead of moving into thetypically cure stains, sealers, and topcoatswood like a stain, a painted finish can crackwith convection heat. The resulting baked-onwhen the wood under it moves. Hairlinefinish is durable enough to support extendedcracks appear at door and face-frame joints,warranties. Bertch Cabinetry uses a blend ofand are not considered defects. However,alkyd, amino, and vinyl resins in its sealers;the finish should not peel or flake. Mostthe topcoats are alkyd and amino resinsmanufacturers offer matching paint forformulated into catalyzed conversion varnish.touch-ups along with a cabinet order.Sheen levels can be modulated from matteTo assess a finish, you need to see actualto glossy by varying the topcoat formulation,product samples. The finish should be clear;but all sheens should be equally durable.a cloudy appearance is a sign of poor quality.“Painted” finishes are achieved usingIt should be smooth and drip-free, withoutcolored (opaque) catalyzed conversionvisible sanding marks. Molding and doorvarnishes. These dry harder than standardedges should be crisp, with no finish buildup.paint. Even when a semicustom manufacturerLow- or no-VOC formulations are desirable.www.finehomebuilding.comapril/may 2014COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.45

What’s not semicustomThe distinction between stock, semicustom, and custom cabinets can be blurry. Some manufacturers, likeMerillat, offer lines in more than one category. Here’s a look at the alternatives to semicustom.“Stock” refers to cabinet inventorystocked—and sometimes stacked—ata manufacturer or retailer. Optionsfor door style, wood species, finish,molding profile, and hardware arelimited to what’s there. Materials reflecta budget price point; for example, astock cabinet door may be 1 2 in. thick,while a semicustom or custom doormeasures 3 4 in. Cabinet-box size islimited to 3-in.-wide increments from9 in. to 45 in. Depths for both wall andbase cabinets are fixed, and warrantiesare the shortest on the market—oftenfive years or less. Benefits of stockcabinetry include its entry-level priceand fast (immediate or within a fewdays) delivery. Stock quality may suita rental unit, starter house, or budgetkitchen. Limited choices may inspire DIYcreativity and yield excellent value.“Custom” cabinets, originating ina small shop or a large manufacturingfacility, are built to client specificationsupon receipt of the order. They canincorporate curved doors, complexangles, odd box sizes, and unusualcolors. If you want to hand-select orbook-match exotic veneers, you can.Options for door style, wood species,finish, crown-molding profile, boxselection, accessories, and hardware areenormous. Benefits of custom cabinetryinclude vast choice, tailored fit andfinish, and individualized fabrication.Expect a premium price tag and longerremodel time, since custom lead timesrun eight weeks to several months.Large manufacturers offer generous(even lifetime) warranties for customproducts. Small-shop warranties vary.Custom implies top quality, but it’s nota given from every small cabinet shop.46FINE HOMEBUILDINGCOPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.

Why so many lines?MasterBrand Cabinets alone has nine cabinet linesranging from stock to custom. Its semicustomlines include Homecrest, Schrock, Kemper,Kitchen Craft, Diamond, and Decorá. Accordingto Stephanie Pierce, MasterBrand’s design studiomanager, each brand is tailored to a slightlydifferent customer.For function.MasterBrand’sDiamond line,shown here and atfar left, is designedand marketedtoward busyhomeowners whovalue flexibility andfunction.Let’s explore that example: Frameless boxes ought to be 3 4 in. thickto provide good purchase for door hardware, whereas a face-framebox can be 5 8 in., because door hardware is not attached to the box.So frameless cabinets, in general, must be more expensive. But without face frames, those European-styled cabinets don’t use as muchhardwood or require as much labor. So it seems that traditional cabinets must be more expensive. But filler strips can mar the clean linesof modern, frameless cabinets, so you’ll want to specify custom boxdimen sions, increasing the cost. You still haven’t specified a door anddrawer style, a finish, or all the storage upgrades you want.In short, distinguishing by frameless or traditional construction,dovetail or dowel joinery, or one particular feature or finish is nota meaningful way to compare prices. For every instance where onecompany’s product costs more, there are others where you will findthe opposite. Showrooms offering semicustom lines have a list of“retail” prices for every component in a cabinetry manufacturer’s line.(Merillat’s 2011 book for its Masterpiece line runs 664 pages.) Whatthe showroom charges a customer, however, depends first on its discount calculation—a percentage assigned by the manufacturer—andthen on how it adjusts that discount to cover its cost of business. Thediscount calculation varies based on the dollar volume of that cabinetry line sold by that showroom, among other factors.The purchaser’s price for a kitchen with dozens of componentsmight include upcharges for customized dimensions, premium woodspecies, certain finishes and hardware, or glass doors (which require afinished cabinet interior). How badly a showroom wants the businesscan also affect price comparisons between showrooms. With so manyfactors influencing the final price, you’ll have to talk to a designer ordealer to get a legitimate estimate. For style.MasterBrand’sDecorá line,shown hereand above,is meant forstyle-savvyhomeownerswho want lotsof options forpersonalizingtheir kitchens.Nena Donovan Levine is a kitchen designer in West Hartford,Conn. Photos courtesy of the manufacturers.www.finehomebuilding.comapril/may 2014COPYRIGHT 2014 by The Taunton Press, Inc. Copying and distribution of this article is not permitted.47

finish. in addition, hardware—drawer slides and door hinges—should be well-made and adjustable. Blum, Grass, and Häfele are examples of top-quality hardware brands. four wayS to aSSeSS quality boxes today’s semicustom cabinet boxes can be made from plywood, particle-board, or

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