TL100 COMPACT WHEELED LOADER - Maskiner AS

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TL100COMPACTWHEELED LOADER

COMPACT WHEELED LOADERTEREX TL100THE EFFICIENTALL-ROUNDERJust when you need it The Terex TL100 wheel loader is economical and versatile enoughto cope with a wide variety of applications. With its new enginetechnology and state-of-the-art operating concept, the compactwheeled loader is sure to be a hit on any construction site.It is productive, efficient and reliable. This workhorse never knowswhen to stop: from gardening and agriculture to structural/civilengineering and municipal use.Made in GermanyTerex Compact Germany has developed and manufactured compactconstruction machinery for over 75 years, including more than30 years at the current Crailsheim site.Technical data *Operating weightEngine powerBucket capacitySteering5800 kg55.4 kW (75 hp)1.0-1.55 m3Articulated steering* Subject to modification23

COMPACT WHEELED LOADERTEREX TL100The latest Terex Smart Control (TSC)operating system for precise, comfortableand productive work.IT REALLYCAN DO IT ALL. FROM ANY SIDE.Multi-function joysticks:the 3rd and 4th control circuits are underprecise electric proportional control.Various additional functions areintegrated directly.Fingertip control forfast and precise work.4th control circuit withhigh flow function (optional)for more hydraulic power: 115 l/min.Cab interior with a new performanceenhancing design for a comfortableand productive working environment.Electrics directly and easilyaccessible in the cab.Transversely mounted engineprovides easy access formaintenance and acts asa counterweight.2 additional control circuits foroperating standard work attachments(optional).New hood styling with 20%bigger ventilation slots foroptimised engine cooling.Replace tools quickly and easilyfrom the cab using the quick-attach systemthanks to two-handed operation.Automatic self-locking differentialson both axles offer excellent traction.Articulated steering with oscillating rear axleprovides stability, ride comfort, and precisemaneuverability, particularly duringattachment changes.Less displacement and fuel consumption,more torque and power with theEU Level IIIB / EPA Tier 4 Final engine.** Compared to previous version45

COMPACT WHEELED LOADERTEREX TL100POWERFUL ENGINEDELIVERS RESULTS IN TERMS OF OPERATIONAND ENVIRONMENTAL PROTECTION.FEWER EMISSIONS,MORE POWEREngine: EU Stage IIIB / Tier 4 FinalAdopting European and American emission levels ensuresa significant reduction in particulate emissions comparedwith previous levels – from 0.4 to 0.025 g/kWh.TAKE ADVANTAGE OF THENEW ENGINE TECHNOLOGY:Lower fuel consumption really pays off.*The machine is delivered without a diesel particulatefilter as standard. This saves on servicing costs.A diesel particulate filter is available on request. Fresh air: pollutants in the emissions from the TL100are reduced by up to 90%. Significantly fewerparticulates are emitted thanks to the advancedexhaust after-treatment. This is achieved by meansof improved combustion and injection systems anda diesel oxidation catalyst (DOC).*Drive characteristics have been optimised for the newengine to deliver performance and meet regulations.* Compared to previous version67

COMPACT WHEELED LOADERTEREX TL100MODERN WORKINGENVIRONMENTINCREASES PRODUCTIVITY AND SATISFACTION.THE CABEven when it's rough outside, the many features in the cab provide a very pleasantworking environment. The control system for the machine uses innovative technology.The machine remains easy to handle, even when used in challenging conditions.This helps driver and machine deliver high productivity.COMFORTABLE AND FUNCTIONALDISPLAY AND INSTRUMENTSDesigned with driver comfort and productivity in mind,the cabs feature noise and vibration damping and areROPS/FOPS-approved.A central control unit allows the machinery tobe adjusted to the application and the driver.The 3.5" display shows machinery and enginedata. The modern menu guide is similar tocurrent smart phones. The windscreen, whichdomes inwards, minimises the mirror effect.SECOND DOOROptimal cab ventilationCommunication possible on both sidesPRECISE FINGERTIP CONTROLCab easy to cleanWith the fingertip control, electricalproportional activation of hydraulic functionsis simple thanks to a thumbwheel on thejoystick. This enables the operator to regulatethe oil flow with real precision, all the way from"zero" to "full", which makes it considerablyeasier to use attachments such as foldingbuckets, high-tip buckets, or sweepers.Improved visibility, even at ground level8TEREX SMART CONTROLTerex Smart Control (TSC) is a new Terexoperating system for compact wheeled loaderswith new engines in the EU Level IIIB / EPATier 4 Interim and Final class. It has never beeneasier to match a Terex construction machineprecisely to the driver and application.Numerous controls have also been redesignedand rearranged for quicker operation andimproved machine monitoring.What this means for you:Intuitive operation that is easyto set for each individual driver3rd and 4th electric proportionalhydraulic control circuit for operatingwork attachmentsNew display design to enableeasy machine monitoringKeypad with extra large keysfor easy operation9

COMPACT WHEELED LOADERTEREX TL100EFFICIENTDRIVERIGHT ON TRACK.Responsive, ready for the task at hand, and intuitive:the wheeled loader delivers power exactly where needed – the resultsare fast work cycles, low fuel consumption, and minimal wear.ECONOMICALHYDROSTATIC DRIVEARTICULATED STEERING WITHOSCILLATING REAR AXLEOperating in a closed circuit, the hydrostatic travel drivedelivers lots of power while keeping fuel consumption low.The TL100 loader can achieve up to 20km/h on the road.The optional high-speed version can reach speeds ofup to 36 km/h.When used at a densely built-up location or constructionsites with limited space, the articulated steering deliversgreat maneuverability with its 40 steering angle.The articulated steering also allows the bucket to approachthe load in a straight line, even at the maximum steeringangle. This affords the operator greater flexibility in termsof picking up pallets or setting down loads.The oscillating rear axle has a wide slewing angle of 10 ,keeping all 4 wheels in contact with the ground at alltimes, even when working on uneven ground.The operator also sits parallel to the work attachmentat all times. With a Terex wheeled loader, only the rear axleoscillates – unlike other manufacturers, where the wholeof the rear end oscillates. This means the weight of themachine is always moving in the same direction as thebucket, which in turn increases the pressure on the groundwhen backing up.AUTOMATIC SELF-LOCKINGDIFFERENTIALSAll compact Terex wheeled loaders are fitted withpermanent all-wheel drive and automatic self-lockingdifferentials on the front and rear axles (35% lockingeffect). Both provide enhanced traction when travelingin a straight line and turning corners – perfect forbucket loading. The self-locking differentials areactivated automatically as required.BRAKE/INCHING PEDALTerex wheeled loaders have a brake/inching pedal forprecise maneuver commands and fast work cycles.This function allows the operator to divert the engine'spower from the travel drive to the working hydraulicsfor fast lifting and setting down of loads.ROAD PERMISSIONTerex wheeled loaders may be driven on the road.The TL100 can also be used with an optional towinghitch as a tractor unit.** May vary according to country standards1011

COMPACT WHEELED LOADERTEREX TL100POWERFUL WORKEQUIPMENTSETTING NEW STANDARDS IN REACH AND POWER.LIFTING FRAME WITHPARALLEL KINEMATICSSYSTEMIncluded as standard on all machines, Terex parallelkinematics system allow you to lift a load quickly andprecisely without constantly having to adjust the loadingangle. While the kinematics system take care of the strokeangle, the operator is free to concentrate on where exactlyto set down the load. Terex parallel kinematics systemoptimise work cycles when loading and unloading thesecond row on a truck. The clever design ensures the tiltcontrol lever does not collide with the body of the truck.HIGHLY EFFECTIVEHYDRAULICSThe working hydraulics operate completelyindependently of the hydraulics for the drive.FORK CARRIERIn tandem with the quick-attach system, the fork carrieroffers excellent visibility.1213

COMPACT WHEELED LOADERTEREX TL100SIMPLESERVICINGAND QUICK WITH IT.Simple component layout simplifies service and helps to maximise operating time.Daily tasks can be performed from ground level to save time.EXCELLENCEAS STANDARDWITH PERFECTLY TAILORED ADDITIONAL EQUIPMENT.In order to provide a wheeled loader adapted for the job, Terex offers numerousequipment packages and additional equipment. Using equipment tailored to the jobhelps increase productivity, reduce wear and damage.PROTECTION PACKAGEFOR HARSH ENVIRONMENTSThis includes:What this means for you:Refueling is quick and time-efficient via the easily accessible service hatch.Large gas-pressured struts make it easy to open the engine hood.The starter, generator, battery, and injection pump are easy to reach,as are the fuel and air filters.Jump start terminalEasy jump starting the machinethanks to free access under the engine hood.Cab cablingSimple disconnection of electrical lineswhen dismantling the cab.14FOPS modification kit(protection against falling objects)Special coating with 2K paintHeated external mirrorPiston rods for lift, tilt, and steering cylinderswith chrome/nickel coating (instead of thestandard chrome coating)Supplementary diesel heating (independent of engine)with circulation systemLIFTING ARMBurst valves for lift and tilt cylindersHYDRAULICSBattery isolator switchCan be accessed when standing next to the cab.CABFourth hydraulic control circuitHydraulic shock absorbersBiodegradable hydraulic oilSliding window on right-hand sideAir conditioningMAINTENANCECentral lubricationElectric refueling pumpOPERATIONAutomatic return to dig positionReverse signalElectronic immobiliserCreeper gear15

DIMENSIONSGENERAL-PURPOSE BUCKET100101, 5 051,92,220 11638 4605 0 2,6352,7653,37080 71045 1,8504 0 Capacity (ISO 7546): 1.00 m3Max. density of material: 1.8 t/m32,1551,2274,4455,270FORK LIFT ATTACHMENT410MULTI-PURPOSE BUCKETOperating load over total lift range: 2,400 (2,550*) kgOperating load in transport position: 3,100* kgCapacity (ISO 7546): 0.90 m3Max. density of material: 1.6 t/m3*With rear axle weights2,76546050 460 116100901,2275,7752,22038 38 2,2201,0401,4555007302,6102,7653,21067045 2,8203,3701,3501,2275,290BUCKET TYPEGeneral-purpose bucket, quick-attach system (QAS), teethGeneral-purpose bucket, QAS, bolt-on cutting edgeEarth bucket, QAS, teethEarth bucket, QAS, bolt-on cutting edgeLight-material bucket, bolt-on cutting edgeLight-material bucket, bolt-on cutting edgeMulti-purpose bucket, QASSide-dump bucket, QAS, without teethHigh-tip bucket, QAS, without teethQuarry bucket, QASCompost bucketEXAMPLES OF MATERIAL DENSITIESGranite, basalt, sand (damp), gravel (damp), slate:Sandstone, gypsum, limestone, soil (damp), sand (dry), gravel (dry):16ContentsDensityWidthDump height1.00 m31.00 m31.10 m31.10 m31.35 m31.55 m30.90 m30.85 m31.00 m30.90 m31.05 m31.8 t/m31.8 t/m31.6 t/m31.6 t/m31.2 t/m30.8 t/m31.6 t/m31.8 t/m31.2 t/m31.8 t/m31.2 t/m31,950 mm1,950 mm1,950 mm1,950 mm1,950 mm2,100 mm1,950 mm2,050 mm2,050 mm2,050 mm2,050 mm2,635 mm2,595 mm2,585 mm2,545 mm2,510 mm2,485 mm2,610 mm2,515 mm3,835 mm2,610 mm2,625 mm1.8 - 2.2 t/m31.5 - 1.8 t/m3Topsoil, clay, mineral coal:Wood chips (dry), compost, coke:1.1 - 1.6 t/m30.2 - 1.0 t/m317

SPECIFICATIONSENGINEManufacturer, modelTypeDeutz, TCD 2.9 L4Turbo diesel engine with intercooler, exhaust-gas optimisedEU Stage III B, EPA TIER IV finalCombustion4-stroke cycle, Common Rail injectionNumber of cylinders 4 in lineDisplacement2,900 cm3Net power rating at 2,200 rpm (ISO 14396) 55.4 kW (75 hp)Max. torque 300 Nm @ 1,600 rpmCooling systemWaterELECTRICAL SYSTEMNominal voltage 12 VBattery 12 V / 77 Ah / 760 A (DIN-EN50342)Generator 14 V / 95 AStarter 12 V / 2.6 kW (3.5 hp)Cold-starting aid Glow plugs 12 VLighting system in compliance with StVZO and European standards, halogen H7 headlamps, 2 workingfloodlights frontPOWER TRANSMISSIONHydrostatic drive, closed circuit, independent from loader hydraulics. Perfected driving automatics,automatic optimisation and adjustment of drawbar pull and speed. Hydraulic motor power shiftproviding two speed ranges. Infinitely variable speed control forward and reverse. 4-wheel drivefrom reduction gear on rear axle via cardan shaft to front axle. Inch-brake-drive pedal for sensitivedriving and stopping at high rpm.2 speed ranges:“Low” 0-6 kph“High” 0-20 kph4 speed ranges (high-speed version optional):“Low” 0-5 / 0-12 kph“High” 0-16 / 0-36 kphFront: Rigid planetary final drive axle, centre-mounted disc brake. Limited slip-type differential 35%.Rear: Oscillating (with cushioning) planetary final drive axle, with integrated reduction gear. Limitedslip-type differential 35%.Angle of oscillation 10 Service brake:Auxiliary brake:Parking brake:Hydraulically actuated centre-mounted disc brake, acting on all 4wheels via 4-wheel drive.Hydrostatic through closed-circuit travel drive.Mechanically actuated centre-mounted disc brake on front axle.TYRESStandard 405/70 R 20 SPT9 DunlopSTEERINGArticulated steering, fully hydraulic, 2 steering cylinders with final positioning damping on both sides, oilsupply via Load-Sensing priority valve, quick and easy steering even at engine idle-running speed.Total steering angle80 FLUID CAPACITIESFuel tank Hydraulic system (incl. tank) NOISE LEVELOperating weight (ISO 6016)Tipping load, straight (ISO 14397-1)Tipping load, articulated (ISO 14397-1)Total length, bucket on groundTotal widthTurning radius at outside bucket edgeWheelbaseTotal height (top of cab)5,800 kg4,370 kg3,860 kg5,270 mm1,950 mm4,445 mm2,220 mm2,765 mmHYDRAULIC SYSTEMPump capacity76 l/minWorking pressure250 barControl unit: Proportional hydraulic valve with 3 control circuits, supplying work functions “Lift / Lower”,“Dump / Tilt-back with high-speed control” and “3rd control circuit (1st additional control circuit)”.Simultaneous, independent control of all movements.Hydraulic cylinders: 1 lifting cylinder, 1 tilt cylinder, all dual-actionThe thermostatically controlled oil circuit ensures that the oil temperature is promptly reached and avoidsoverheating. Return filter installed in hydraulic tank allows for eco-friendly replacement of filter elements.Terex 'Fingertip' control for 3rd control circuit, electro-proportional, oil flow limitation via machine function display, continuous operation. Installation on loader frame incl. couplings.Hydraulically switchable float position by overdriving the pressure point “Lower” on the joystick, electrically switchable continuous operation function.Single, four-way control lever (joystick) with integrated direction-of-travel switch and switch foradditional control circuit.LOADER FRAMELoader installation featuring true parallel linkage and integrated mechanical (optionally hydraulic)quick-attach system.General-purpose bucket (ISO 7546)1.00 m3Lift capacity at ground level (ISO 14397-2)61,000 NBreakout force at bucket edge (ISO 14397-2)55,000 NFORK LIFT ATTACHMENTAXLESBRAKESOPERATING DATA, STANDARD EQUIPMENTSound pressure level (LpA) in cab Sound power level (LWA) around the machine according to 2000/14/EC 110 l88 lOperating load over the total lift and steering range2,400 (2,550*) kgOperating load in transport position, approx. 300 mm above ground level, total3,100* kgsteering rangeWidth of fork carrier1,240 mmLength pallet forks (140 x 50 mm)1,100 mmStability factor1.25Operating load determined acc. to ISO 14397-2 and EN ISO 474-3 on level ground 80 % of tipping load.CABRubber-mounted full-vision steel cab, ROPS (EN ISO 3471) and FOPS** (EN ISO 3449) certified.Cab featuring two doors, electric windscreen intermittent wipers and washer (front and rear), tintedpanoramic safety glass, sliding window on left-hand side.Driver's seat MSG85 (standard version) with hydraulic cushioning, weight-adjustable, longitudinal andheight adjustment and lap belt in compliance with ISO 7096 and ISO 6683.Cab heating by engine coolant heat exchanger with 3-speed heater fan (choice fresh air/recirculating air)and windscreen defroster, front and rear.Steering wheel with height and tilt adjustment.Air conditioning and radio pre-installation.*With rear axle weights**FOPS-approved only with skylight guard (optional)OPTIONAL EQUIPMENTTYRES405/70 R 20 EM 01 Mitas360/80 R 20 TRI2 Nokian380/75 R 20 XMCL Michelin400/70 R 20 XMCL Michelin405/70 R 20 MPT E-70 Continental405/70 R 20 XZSL Michelin500/45-20 J331 Alliance (wide tyres)Non-standard tyres available on requestFRONT ATTACHMENTSGeneral-purpose bucket* 1.00 m3Earth bucket* 1.10 m3Light-material bucket* 1.35 m3Light-material bucket* 1.55 m3Side-dump bucket* 0.85 m3High-tip bucket* 1.00 m3Multi-purpose bucket* 0.90 m3Quarry bucket 0.90 m3Compost bucket 1.05 m3Front ripper with 4 prongsFork lift attachment: Fork carrier, 1,240 mm wideForks, 1,100 mm, 140 x 50 mmForks, 1,200 mm, 140 x 50 mmForks, 1,100 mm long, 130 x 60 mm, foldable (StVZO approval possible)Load hook, attachable on fork armsLoad hook, integrated in quick-attach systemBroom bucketSnow blade*optionally with bolt-on cutting edgeDRIVER’S STANDOperator's seat MSG 85 (comfort version), hydraulic damping, extra-high backrest, weight-adjustable,lap beltAir-cushioned operator's seat MSG 95 (premium version) with orthopedic lumbar support, extra-highbackrest, adjustable armrests, headrest, seat and backrest heatingEngine-independent diesel heater with timerFire extinguisherDIESEL ENGINEDiesel engine with diesel particulate filter (DPF)HYDRAULIC SYSTEM4th control circuit, Terex 'Fingertip' control,(electro-proportional control) and installation on liftframe incl. couplings and continuous operation e.g.for attachments with 2 hydr. functions4th control circuit, single-acting, Terex 'Fingertip'control, (electro-proportional control) with pressureless return and installation at rear-endOpen return, on lift frameGuard for fan wheel4th control circuit, High-Flow, 115 l/min, 180 bar,(electro-proportional control) and installation on liftframe incl. couplingsHydraulic outlet for front hand-held hammer, withflow dividerBypass filter KleenoilQUICK-ATTACH SYSTEMSQuick-attach system, hydraulicHydraulic installation for hydraulic quick-attachsystemCABFOPS-skylight guardRight-hand door with sliding windowWorking floodlight, rearQuick-attach system, hydraulic (Atlas)Yellow beaconRadio installation kitAir-conditioningOTHER OPTIONAL EQUIPMENTHigh-speed version 36 kphFilling with biodegradable hydraulic oil, esterbased, BIO-E-HYD-HEESElectrical tank refilling pumpPilot-controlled hose-rupture valves for lift and tiltcylindersBack-up alarm for reverse travelCentral lubrication systemTrailer coupling (Rockinger)Manual throttle, transmission deactivatedAnti-theft device (immobiliser)Special creep versions available on requestRear axle weights, approx. 260 kgQuick couplers (flat face) for 3rd control circuit onlift frameRide control systemBattery disconnectorAcceptance as agricultural or forestry tractorFurther optional equipment available on request76 dB(A)101 dB(A)Product specifications and prices are subject to change without notice. The photos and/or drawings contained in this document are for illustration purposes only. The relevant operatinginstructions must be consulted for proper use of our machinery. Failure to follow the relevant operating instructions when using our products or other deviations from the proper operation of the machinery couldlead to serious or lethal injuries. The only warranty applicable to our products is the standard written warranty applicable to the particular product. Terex makes no other warranty, express or implied.1819

PRELIMINARYVERSIONMarch 2015 · Terex Corporation 2015 · Terex, the Terex Crown logo and Works For You are trademarks of Terex Corporation or its subsidiaries.www.terex.com/constructionTL100 0315 ENTerex Compact Germany GmbH · Kraftwerkstrasse 4 · 74564 Crailsheim · Germany

The starter, generator, battery, and injection pump are easy to reach, as are the fuel and air filters. Battery isolator switch Can be accessed when standing next to the cab. Jump start terminal Easy jump starting the machine thanks to free access under the engine hood. Cab cabling Simple disconnection of electrical lines when dismantling the cab.

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