3530 Film Applicator Operating Instructions - BAMR

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Film ApplicatorOperating InstructionsEnglishElcometer3520 3525 35303540 3545 3550

Englishis a registered trademark of Elcometer Limited.All other trademarks acknowledged. Copyright Elcometer Limited. 2008.All rights reserved. No part of this Document may be reproduced, transmitted, transcribed, stored (in a retrievalsystem or otherwise) or translated into any language, in any form or by any means (electronic, mechanical,magnetic, optical, manual or otherwise) without the prior written permission of Elcometer Limited.A copy of this Instruction Manual is available for download on our Website viawww.elcometer.com/downloadsDoc.No. TMA-0338 Issue 03Text with Cover No: 19490

CONTENTSSectionPage1About this instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Selecting film thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Application procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Wet film thickness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Elcometer Baker/Bird Film Applicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97Related Elcometer equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Thank you for your purchase of this Elcometer Film Applicator. Welcome to Elcometer.Elcometer are world leaders in the design, manufacture and supply of inspection equipment for coatingsand concrete. Our products cover all aspects of coating inspection, from development through applicationto post application inspection.This Elcometer Film Applicator is a world beating product. With the purchase of this instrument you nowhave access to the worldwide service and support network of Elcometer. For more information visit ourwebsite at www.elcometer.com1 ABOUT THIS INSTRUMENTThe Elcometer Film Applicator is a simple but effective instrument for applying a uniform and reproduciblefilm of product to a substrate.The applicator is placed on the substrate and pushed over a sample of the product to produce the film. Yourapplicator can be pushed by hand or by a motorised film applicator.The applicator is manufactured from hardened stainless steel.1.1 What the box contains Elcometer Film Applicator Storage case Operating instructionsYour Elcometer Film Applicator is packed in a cardboard and foam package. Please ensure that allpackaging material is disposed of in an environmentally sensitive manner. Consult your local EnvironmentalAuthority for further guidance.2

1.2 StandardsDepending upon model, Elcometer film applicators can be used in accordance with the following Nationaland International Standards:ASTM D 823-E1.3 These instructionsThese instructions describe the operation of the following models of film applicator:Elcometer 3520 Baker ApplicatorElcometer 3525 Baker Applicator (Adjustable)Elcometer 3530 Baker Applicator (Adjustable)Elcometer 3540 Bird ApplicatorElcometer 3550 Bird ApplicatorElcometer 3545 Bird Applicator (Adjustable)To maximise the benefits of your new Elcometer Film Applicator please take some time to read theseOperating Instructions. Do not hesitate to contact Elcometer or your Elcometer supplier if you haveany questions.3

2 SELECTING FILM THICKNESSBefore you apply a film, select the correct film thickness:2.1 NON-ADJUSTABLE MODELS1. Loosen one of the hexagonal screws or knurledknobs.a.4The actual wet film thickness will depend on the behaviour of the wet coating.1202.2 ADJUSTABLE MODELS9030The numbers engraved on the end face of the applicator indicate the filmthickness. Place the applicator with the required thickness in contact with thesubstrate; the applicator shown below will give a film thickness ofapproximatelya 60 µm (2 mils).60

2. Slide the foot of the applicator until the mark on theside of the body is aligned with the scale at thethickness required.3. Tighten the hexagon screw or knurled knob takingcare not to disturb the position of the foot of theapplicator.4. Repeat steps 1 to 3 for the opposite sideb.The applicator is now adjusted and ready for use.b.Setting different values at each side of the cylinder will result in a wedge-shaped film.5

3 APPLICATION PROCEDURETake care while you are using your Elcometer Film Applicator. Damage to the working surfaces willaffect the film thickness and the instrument may have to be replaced.1. Before each use check the working surfaces for irregularities and damage.2. Fix a clean substrate on a flat and horizontal base (e.g. vacuum table).3. At one end of the substrate, spread sufficient productover a width slightly smaller than the internal width of theapplicator.4. Place the applicator onto the substrate behind theproduct.6

5. Spread the film by moving the applicator towards theopposite end of the substrate at a constant speed.6. Lift the applicator from the substrate taking care to catchany product dripping from the applicator before it landson the newly prepared film.After the test, clean your film applicator thoroughly.Do not use very aggressive solvents orwire brushes, metal scrapers, metal files orother metallic tools for cleaning.Clean the applicator using a suitablesolvent.After cleaning, ensure that all materials are removed and that the instrument is dry.Use the case provided to store the gauge when it is not being used.7

4 WET FILM THICKNESSThe thickness of the film produced by your applicator depends on many factors including; the speed of film application, the thickness setting of the applicator, surface tension, and the viscosity of the product.5 MAINTENANCEThe Elcometer Film Applicator is designed to give many years reliable service under normal operating andstorage conditions.Regular calibration checks over the life of the gauge are a requirement of quality management procedurese.g. ISO 9000 and other standards. For checks and certification contact Elcometer or your local supplier.8

6 ELCOMETER BAKER/BIRD FILM APPLICATORS6.1 Elcometer 3520 Baker Film Applicators, 0/53520/63520/73520/113520/83520/94444444444Film gapsFilm widthPart number(µm)(mils)(mm) (inch) MetricImperial30, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 12030, 60, 90, 1201, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 41, 2, 3, 20M011K0003520M008K0003520M0099

6.2 Elcometer 3525/3530 Baker Film Applicators, 11110Film gapsFilm widthPart number(µm)(mils)(mm) (inch)MetricImperial0 to 1000 to 1000 to 1000 to 1000 to 1000 to 1000 to 2500 to 2500 to 2500 to 2500 to 2500 to 2500 to 40 to 40 to 40 to 40 to 40 to 40 to 100 to 100 to 100 to 100 to 100 to US3530M005K0US3530M00623468102346810

6.3 Elcometer 3540/3550 Bird Film Applicators, 1444444Film gapsFilm widthPart number(µm)(mils)(mm) (inch)MetricImperial50505075757550, 100, 150, 20050, 100, 150, 20050, 100, 150, 20050, 100, 150, 20050, 100, 150, 20050, 100, 150, 2002223332, 4, 6, 82, 4, 6, 82, 4, 6, 82, 4, 6, 82, 4, 6, 82, 4, 6, 540M005K0US3540M006236236234681011

6.4 Elcometer 3545 Bird Film Applicators, 545/63545/73545/81111111112Film gapsFilm widthPart number(µm)(mils)(mm) (inch)MetricImperial0 to 2500 to 2500 to 2500 to 2500 to 2500 to 2500 to 2500 to 2500 to 100 to 100 to 100 to 100 to 100 to 100 to 100 to M007K0US3545M008234567810

7 RELATED ELCOMETER EQUIPMENTElcometer produces a wide range of coatings inspection gauges and related equipment.Users of this Elcometer Film Applicator may also benefit from the following Elcometer products: Elcometer Fineness of Grind Gauges Elcometer Viscosity Meters Elcometer Motorised Film Applicators Elcometer Leneta Test Charts Elcometer Drying Time Recorders Elcometer Washability, Brushability and Abrasion Testers Elcometer Hardness TestersFor further information contact Elcometer, your local supplier or visit www.elcometer.com13

Elcometer 3530 Baker Applicator (Adjustable) Elcometer 3540 Bird Applicator Elcometer 3550 Bird Applicator Elcometer 3545 Bird Applicator (Adjustable) To maximise the benefits of your new Elcometer Film Applicator please take some time to read these Operating Instructions. Do not hesitate to contact Elcometer or your Elcometer supplier if you have

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