1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia .

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SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMPart 03General ApplicabilitySection I – Installation PreparationKit ContentsItem #123Quantity Reqd.1112000 – 2002 4.7L V-8 Tundra (401)2001 – 2002 Sequoia (402)1998 – 2002 Land Cruiser and LX470 (403)DescriptionMain Component KitTRD ECU KitVehicle Application KitRecommended Sequence of ApplicationItem #AccessoryAdditional Items Required For InstallationItem #1Quantity Reqd.*MandatoryDescriptionNotes and Recommendations1.ConflictsSTOP: Damage to the vehicle may occur. Donot proceed until process has been completed.Note:Tools RequiredSafety ToolsSee basic tools on page 2Special ToolsInstallation ToolsCaution: Do not use anyaftermarket “Cold Air Intake”kits with the TRDSupercharger. The OE AirFilter Housing and the OEMass Air Flow sensor arecritical for the correct Air/Fuelratio calibration with the TRDSupercharger. The use of anyaftermarket “Cold Air Intake”kits will void the TRDSupercharger warranty andalso the vehicle powertrainwarranty.Rev: D TRD 09/30/02Page 1 of 33OPERATOR SAFETY: Use caution to avoidrisk of injury.CRITICAL PROCESS: Proceed with cautionto ensure a quality installation. These pointswill be audited on a completed vehicleinstallation.GENERAL PROCESS: This highlightsspecific processes to ensure a qualityinstallation. These points will be audited on acompleted vehicle installation.TOOLS & EQUIPMENT: Special tools areneeded for this step.

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMA. Preparation:1. Before you begin, TRD recommends that you thoroughly clean the enginecompartment. If you don’t, grease buildup on parts could become dislodged during theprocedure and fall into the engine.2. Make sure the engine has fully cooled before you begin.3. To help with re-connecting the vacuum hoses, you should draw diagrams of your engine’svacuum hose routing before you disconnect anything. However, some of the vacuumconnections on your stock air intake chamber may not be the same as those on thesupercharger. Study and closely follow the installation instructions for correct vacuum hoseconnections.4. The TRD supercharger system has been designed to reuse most of the original equipment(OE) nuts and bolts. Therefore, as you remove them, keep them with their components orlabel them for location. This will assure a faster, easier installation.Recommended Tools:Basic Tools:Metric Socket SetMetric Allen-Head SetMetric Combination Wrench Set½” Wide Masking Tape for Labeling Hardware and PartsA Clean Work BenchA Parts TrayRags or Shop TowelsToyota Sealant # 08826-00100, # 00295-00102 or equivalent RTV SealantSafety Tools:Safety GogglesSpecial Tools:Toyota Repair Manual: Available from Toyota, 800-622-2033Accessories:TRD boost gauge (not provided in supercharger kit)Rev: D TRD 09/30/02Page 2 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMB. Removal of Stock Intake Manifold1. Disconnect negative battery cable.2. Remove gravel guard on Tundra/Sequoia(Figure 1). On Land Cruiser and LX470,remove plastic snap- in access plug onpassenger side of gravel guard.Figure 13. Open radiator petcock, and drain coolant intoa clean pan. Close petcock after coolant hasdrained (Figure 2).Figure 24. On Tundra and Sequoia, remove throttle bodycover as shown (Figure 3). On Land Cruiserand LX470, remove V-Bank cover.Figure 3Rev: D TRD 09/30/02Page 3 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM5. Remove A/C suction hose bracket from airinlet tube (Figure 4). Tundra and Sequoiaonly.Figure 46. Remove intake air connector (Figure 5).Tundra and Sequoia shown.7. Cover throttle body air inlet and air filteroutlet with plastic or shop towels. Use an airhose to blow any debris from around theintake manifold ports. This step will help stopany debris from falling into the intake portswhen the manifold is removed. Caution: Usesafety glasses.Figure 58. Disconnect vacuum hoses from upper intakemanifold. Label all hoses for easier assemblyin later steps (Figure 6).9. Disconnect throttle cable from throttle bodyand remove throttle cable from bracket(A Arrows, Figure 6).ABB10. Remove passenger side injector/coil wiringloom from black nylon retaining clips(B Arrows, Figure 6).AFigure 6Rev: D TRD 09/30/02Page 4 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM11. Disconnect passenger-side injector connectorsfrom injectors (Arrow A, Figure 7).12. Disconnect coolant sensor connectors fromwater crossover manifold (Arrow B, Figure 7)BA13. On Tundra and Sequoia only, disconnectMass Air Flow (MAF) connector from MAFsensor and set connector aside.Figure 714. Remove driver-side EVAP Vacuum SwitchedValve (VSV) and throttle cable bracket fromupper intake manifold. On Tundra / Sequoia,one bolt secures both parts (Figure 8). OnLand Cruiser and LX470, one bolt securesEVAP VSV and a second bolt secures thethrottle cable bracket.15. On Tundra and Sequoia, remove driver-sideinjector/coil wire loom from plastic retainingclips.Figure 816. On Land Cruiser and LX470, remove driverside wire loom housing from the intakemanifold (Figure 9).17. Remove driver-side injector connectors frominjectors.Figure 9Rev: D TRD 09/30/02Page 5 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM18. Remove PCV valve hose from throttle bodyand cam cover (Figure 10).Figure 1019. Disconnect throttle motor and throttle positionsensor (TPS) connectors (Figure 11).20. Remove throttle body and disconnect waterbypass hoses. Disconnect upper hose fromthrottle body and oil cooler pipe. Disconnectlower hose at water crossover fitting only.21. On Land Cruiser and LX470, disconnect theground strap from the engine- lifting hook onthe driver-side of the engine.22. Remove and replace the fuel cap to relievepressure from the fuel system.Figure 1123. Place a shop towel under the fuel main hose atthe fuel delivery pipe connection point.Remove the pulsation damper, upper andlower gaskets, and set the fuel main hoseaside (Figure 12). Caution: Fuel spillage willoccur. Retain the gaskets for reuse.24. Remove OE rubber fuel return hose from fuelpressure regulator on passenger-side ofengine.Figure 12Rev: D TRD 09/30/02Page 6 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM25. Remove OE clamp from front fuel pipe(Arrow A, Figure 13); save clamp for usewith the 9th injector fuel supply line. Remove2 banjo bolts (B Arrows, Figure 13), 4 gasketsand front fuel pipe. Caution: Fuel pipecontains fuel that may spill.BBAFigure 1326. Remove OE fuel return hose from fuel returnpipe (Figure 14). Fuel return pipe is securedto backside of upper intake manifold. Plugrubber hose and set aside.27. Unbolt the OE steel clamp that secures thefuel return pipe to the backside of the driverside delivery pipe (Figure 14).ClampFigure 1428. Remove the 4 nuts that secure the fueldelivery pipes to the lower intake manifold(Figure 15).29. Remove the 2 fuel delivery pipes, 8 injectors,and 8 insulators. Retain the injectors, theinsulators and fuel pipe spacers, as they willbe reused.Figure 15Rev: D TRD 09/30/02Page 7 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM30. On Land Cruiser and LX470, disconnectengine ground wire connector near firewall(Arrow A, Figure 16).ABFigure 1631. Remove the 6 bolts and 4 nuts that secure theintake manifold assembly (Figure 17). Do notremove the bolts that attach the top manifoldto the bottom manifold. Remove the intakemanifold. Caution: To avoid coolantleakage, do not hit heater pipe riser (ArrowB, Figure 16).32. Remove both driver-side and passenger-sideengine hangers.33. Inspect both intake manifold gaskets; theymay be re-used if the gaskets are in goodshape. Caution: Use shop towels to cover alleight oval intake ports.Figure 1734. Remove clamp from lower radiator hose atthermostat housing and disconnect hose(Figure 18).35. Remove the 3 OE nuts that secure the waterinlet to the water inlet housing.36. Remove water inlet, OE thermostat, andgasket from water inlet housing.Figure 18Rev: D TRD 09/30/02Page 8 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM37. Disconnect water bypass hose from the waterinlet housing. Remove the 2 bolts that securethe water inlet housing to the water pump, andremove water inlet housing (Figure 19).38. Loosen the alternator drive belt by turning thebelt tensioner counter-clockwise, and removethe drive belt.Figure 1939. Remove drive belt idler pulley (Figure 20).Note: The water crossover casting and theupper radiator hose are removed in thispicture for clarity. DO NOT REMOVEthese parts.Figure 20Rev: D TRD 09/30/02Page 9 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM40. Install the supplied ½” x 17” rubber hose onthe oil cooler pipe. Use the supplied TRDhose clamps to secure hose (Figure 21).Caution: Position hose clamp ears (tangs)away from the belt.Note: The water crossover casting and theupper radiator hose are removed in thispicture for clarity. DO NOT REMOVEthese parts.Figure 2141. Re- install the OE water bypass hose removedin Step 37 back onto the oil cooler pipe. Reuse the OE hose clamps. Leave one clamphalfway down hose (Figure 22).Note: The water crossover casting and theupper radiator hose are removed in thispicture for clarity. DO NOT REMOVEthese parts.42. Rinse all OE pulleys with fresh water andblow dry with compressed air to clean anyspilled coolant off, otherwise the belt may slipand squeal.Figure 22Rev: D TRD 09/30/02Page 10 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM43. Insert the supplied idler bushing into thebackside of the TRD idler pulley (Figure 23).Caution: Bushing can be inserted eitherway into pulley. Front of pulley has arounded edge; rear of pulley has a sharpedge.Figure44. Install the supplied idler pulley and bushing.Use the OE bolt (Figure 24). The roundededge of the idler pulley faces to the front ofthe vehicle. Torque bolt: 39 N- m (29 ft- lbf).Figure 2445. Apply Toyota Sealant Part # 08826-00100,# 00295-00102, or equivalent to water inlethousing (Figure 25).Figure 25Rev: D TRD 09/30/02Page 11 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM46. Install water inlet housing with TRD suppliedbolts (Figure 26). Slide hose nipple fittinginto the OE rubber hose that was installed inStep 41. Torque inlet housing bolts: 18 N- m(13 ft- lbf).47. Secure rubber hose to hose nipple using theOE hose clamp installed in Step 41.Figure 2648. Install new supplied thermostat, and gasketinto TRD water inlet housing (Figure 27).Note: The new gasket is packaged in theblack cardboard box at the thermostatbase.49. Position thermostat jiggle valve in the verticalposition (Figure 27).50. Install OE water inlet to water inlet housingusing 3 OE nuts removed in Step 35. Torqueto 19 N-m (14 ft- lbf).Figure 2751. On Land Cruiser and LX470, use two TRDsupplied relocation brackets and two 6mmbolts to move wire loom housing towardsfirewall (Figure 28). Torque: 7.5 N-m(66 in.- lbf).Figure 28Rev: D TRD 09/30/02Page 12 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMNOTE: Do not lift the supercharger by the 9thinjector and/or fuel damper.52. Remove the 2 upper nuts that secure thebypass actuator bracket to the TRD manifold.Make sure to note the orientation of theactuator shaft (for reassembly), and thenremove the bypass assembly and spacers fromthe manifold (Figure 29).Figure 2953. Remove EVAP steel crossover tube from theOE intake manifold (Arrow A, Figure 30).A54. Remove OE rubber fuel hose from the steelfuel return line on the backside of the OEintake manifold (Arrow B, Figure 30). Retainthe rubber hose for reuse.55. Remove steel clamp from the OE steel fuelreturn line (Arrow C, Figure 30).56. On Land Cruiser and LX470, remove engineground wire from intake manifold (ignore thisstep for Tundra and Sequoia).CFigure 3057. Remove throttle cable bracket from OE intakemanifold. Tundra and Sequoia bracket shown(Figure 31).Figure 31Rev: D TRD 09/30/02Page 13 of 33B

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM58. On Tundra and Sequoia only, remove 1/8”NPT plug and install 1/8” NPT x 3/8” barbfitting into supercharger plenum (Figure 32).59. Remove OE throttle cable support bracketfrom OE intake manifold.Figure 3260. On Tundra and Sequoia, install the OEthrottle cable support bracket (Arrow A,Figure 33) onto the TRD superchargermanifold using the OE 8mm bolt. On LandCruiser/LX470, the OE bracket has a 6mmhole. Drill the bracket hole to 8mm or 21/64.AB61. Install the Land Cruiser/LX470 throttle cablesupport bracket using the supplied 25.4mm(1.0 inch) spacer, and supplied 8mm bolt(Arrow B, Figure 33).Figure 3362. Insert the OE rubber fuel return hose removedin Step 54 through the Adel clamp mo untedon the passenger-side of the TRD manifold(Figure 34).Figure 34Rev: D TRD 09/30/02Page 14 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM63. To allow access to the 8mm bolt on thesupercharger inlet elbow (Arrow A, Figure35), loosen the passenger-side bolt thatsecures the 9th injector fuel rail and rotate theassembly. Remove the 8mm bolt.64. Install the supplied steel fuel return line to theinlet elbow. Connect the OE rubber fuelreturn hose to the steel line (Arrow B, Figure35). Re-use the OE hose clamp. Torque the8mm bolt to 21 N- m (15 ft- lbf).ABFigure 3565. Install the supplied nylon wrap over thepassenger-side heater hose (Figure 36). Installwrap just above the OE heater hose clamp.Caution: Position OE clamp as shown.Figure 3666. Re- install EVAP steel crossover line removedin Step 53 (Arrow A, Figure 37). On LandCruiser/LX470 only, secure engine groundwire (removed in Step 56) between EVAPline bracket and intake manifold (Arrow B,Figure 37).AB67. Remove the shop towels that are covering theintake gaskets and ports on the engine.68. Check the TRD supercharger manifold basewhere it will contact the intake manifoldgaskets. Clean supercharger manifold base ifnecessary.Figure 37Rev: D TRD 09/30/02Page 15 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMC. Installation of Supercharger1. Use two people to carefully set the TRDsupercharger manifold into place on theintake manifold gaskets (Figure 38). Caution:To avoid coolant leakage, do not hit steelheater pipe as mentioned in Step 31 of PartB, Page 8 (refer to Figure 16, Arrow B).2. Check supercharger manifold to be sure it sitsflat on the intake gaskets. Install OE manifold6 bolts and 4 nuts. Uniformly tighten the boltsand nuts in several passes. Torque to 18 N- m(13 ft- lbf).Figure 383. Install OE passenger-side fuel delivery pipespacers (Figure 39).Figure 394. Install 4 insulators, 4 injectors and passengerside fuel delivery pipe (Figure 40). Use OEfuel delivery pipe nuts. Torque to 7.5 N- m(66 in.- lbf).Figure 40Rev: D TRD 09/30/02Page 16 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM5. Install OE fuel return hose on fuel pressureregulator. Use OE hose clamp to secure hose(Figure 41). Be sure to position the hoseclamp with the ears (tangs) up.Figure 416. Locate bypass valve kit supplied in TRDsupercharger package. Remove the solenoidvalve, and 6mm flange-head bolt. Placebypass actuator assembly as shown in Figure42, and secure solenoid valve to the actuatorbracket as shown.Torque: 10 N-m (89 in.- lbf). Note: Mountthe solenoid valve so that the steel barbpoints towards the firewall and the foamfilter points towards the front of thevehicle. The unit mounts on thesupercharger side of the bracket (SeeFigure 43).Steel BarbFoam FilterFigure 427. Install supercharger bypass actuator assembly.Use TRD supplied nuts and spacers removedin Step 52. (Arrow A, Figure 43). Caution:Check that bypass actuator rod does notinterfere with OE fuel return hose (ArrowB, Figure 43). Verify the shaft engagementinto the actuator slot.ABNote: On Tundra and Sequoia perform Steps 8- 13 then skip Steps 14 - 17. On Land Cruiserand LX470, skip Steps 8 - 13 and performSteps 14 – 17. Continue with Step 18 for allmodels.Figure 43Rev: D TRD 09/30/02Page 17 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMTundra / Sequoia only8. Install cable tie mount to unused boss onpassenger-side cam cover. Secure cable tiemount with supplied 6mm Button-head boltand 6mm washer (Figure 44).9. Re-connect 4 passenger-side injectorconnectors to fuel injectors.10. Re-connect coolant sensor connectors tocoolant sensors.Figure 4411. Use supplied cable tie to secure wire loom tocable tie mount (Figure 45).Figure 4512. Remove the rear OE wire loom bracket fromthe passenger-side fuel delivery pipe.13. Secure the wire loom using the front OEbracket (Figure 46).Figure 46Rev: D TRD 09/30/02Page 18 of 33

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEMLand Cruiser / LX470 only14. Use supplied #16 Adel clamp to secure wireloom to bypass actuator bracket. (Figure 47).Torque bolt to 18 N-m (13 ft- lbf).15. Remove the 2 OE wire loom brackets fromthe passenger-side fuel delivery pipe.Figure 4716. Turn the brackets upside down and re-attachto the fuel delivery pipe using the OE bolts(Figure 48).17. Secure wire loom using the OE bracketsinstalled in the previous step.All models18. Check the passenger-side wire loom clearanceto bypass actuator assembly, linkage and rod.The wire loom should clear all bypassactuator components. If the wire loom is tooclose to any bypass actuator components, thenre-check steps 8 – 13 for Tundra/Sequoia, andsteps 14 – 17 for Land Cruiser/LX470.Additional cable ties may be used to securethe wire loom away from the bypass actuatorassembly.Rev: D TRD 09/30/02Page 19 of 33Figure 48

SC-LCX-006-D, SC-LXX-006-D, SC-SEQ-002-D, SC-TUN-009-D1998-2002 Land Cruiser/Lexus LX470, 2001-2002 Sequoia,2000-2002 TundraSUPERCHARGER SYSTEM19. Install OE driver-side fuel delivery pipespacers (Figure 49 and 50).20. Install 4 insulators, 4 injectors and driver-sidefuel delivery pipe (Figure 49 and 50). Use OEfuel delivery pipe nuts. Torque to 7.5 N- m (66in.- lbf).21. Reconnect the driver-side injector wires to thefuel injectors.Figure 4922. Use the OE clamp removed in Step 55 (PartB, Page 13) to secure the TRD fuel return lineto the rear of the driver-side fuel deliverypipe (Arrow A, Figure 50). Torque OE bolt to7.5 N-m (66i

2000 – 2002 4.7L V-8 Tundra (401) 2001 – 2002 Sequoia (402) 1998 – 2002 Land Cruiser and LX470 (403) Recommended Sequence of Application . Toyota Repair Manual: Available from Toyota, 800-622-2033 Accessories: TRD boost gauge (not provided in supercharger kit)

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