Electric Actuators

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Electric ActuatorsSeries 92:Series 92 Electric ActuatorsStandard Features (Sizes 1/2" – 4") Brushless, capacitor-run motors (AC models) Integral thermal overload protection with autoreset (AC models) Permanently lubricated gear train Duty cycle 100% for high cycle applications Combination NEMA 4X, 7 and 9 enclosure withthermally bonded epoxy powder coating withstainless steel trim ISO bolt circle Two 1/2" NPT conduit ports prevent interference between control and power signals Declutchable manual override Standard travel-stop limit switches cansimultaneously be used for indicator lights Highly visible position indicatorOptions Extra limit switchesFeedback potentiometerHeater and thermostat (to -40º F)Positioner: 4–20mA or 0–10Vdc input4–20 mA output position transmitterVoltages: 220 Vac, 24 Vac, 12 Vac, 24 Vdc, 12 VdcMechanical brake eliminates seating oscillationBus systemsAC Wiring (For 115 Vac and 220 Vac only)ACTUATOR SHOWN IN COUNTER-CLOCKWISE EXTREME OF TRAVEL, OR "OPEN" E2SW1YELLOWBLACK1WHITENC7BLUE89CUSTOMER PROVIDEDLIGHTS ANDSWITCHESACVOLTSSEE IMPORTANT NOTE10111213141516SpecificationsMotor Type – Reversing, 1/4 turnsingle phaseSizes – S92, A92 for sizes1/2" – 4" ball valvesTorque – 400 to 700 in-lbsVoltage – 120 Vac, 50/60 HzAmp Draw – For S92: .5 AmpsFor A92: .80 AmpsMax Ambient Temp – 150 FSwitches – Two single pole, doublethrow (15 Amp rating)SERIES 92 ONTYPE 21BALL VALVES8.29.25.49.0HARDWARECOUPLINGPPG BRACKETHHARDWAREH1Engineering DataCycleActuator Torque DutyWeightTimeModel (in-lbs.) Cycle (sec.) (lbs.)S92A92400700100751010Amp Draw115Vac24Vac12Vac24Vdc12Vdc10.0 0.50 0.4 3.010.0 0.80 0.6 3.02.02.04.04.02.02.0Duty cycle shown above is for 115 Vacat ambient temperature.NOTE TO WIRING DIAGRAM:1. EACH ACTUATOR MUST BEPOWERED THROUGH ITS OWNINDIVIDUAL SWITCH CONTACTS TO AVOID CROSS FEED.2. WIRING AS SHOWN IS FORS92 AND A92 MOTOR. LEADSAT "A" AND "B" ARE REVERSEDFOR B92 AND C92.3. MOTOR HAS A THERMALPROTECTOR AS SHOWN BY MIN DIAGRAM. (115 AND 220 VACMODEL).4. IF 115 & 220 VAC MODELSARE PLC DRIVEN, OUTPUTCONTACTS OF PLC SHOULDBE RATED AT A MINIMUM OF1.5 TIMES REQUIRED INPUTVOLTAGE OF H12.76 1.143/4203.01 1.381253.29 1.541 1/4303.64 1.851 1/2403.98 2.172504.43 2.602 1/2655.12 2.833805.47 3.3541006.97 4.3335 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.comRegister at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com21

Sizes:Models:Bodies:Seats:Seals:Type 21 Ball ValveStandard Features (Sizes 1/2" – 6") Pressure rated up to 230 psi (PVC, CPVC, PVDF) Double O-ring seals on stem for an addedprotection. Full bore, sizes 1/2" – 2" Full vacuum rated, all sizes Blocks in two directions, upstream anddownstream, leaving full pressure on theopposite end of the valve Integrally molded ISO mounting pad for bothmanual and actuated operations Integrally molded base pad to mount valvesSecurely or panel mounting PTFE seats with elastomeric backing cushionsensure bubble-tight shut-off and a low fixedtorque, while at the same time compensatingfor wear True Union design for easier installation orrepairs without expanding the pipe system Built-in spanner wrench on the handle for valvedisassembly and assembly Two sets of end connectors (socket andthreaded) included with all PVC and CPVC valvesin sizes 1/2"– 2" CPVC threaded end connectors on sizes1/2" – 1" come with stainless steel reinforcingringsSpecifications1/2" – 6"PVC & CPVC: Socket, Threadedand Flanged (ANSI)PP & PVDF: IPS and Metric (DIN)Socket, Threaded, Butt andFlanged (ANSI)PVC, CPVC, PP and PVDFPTFE backed with EPDM or FKMEPDM or FKM or AFLAS ‡Sizes 1/2" - 4" PVC/EPDM/FKM Modelsavailable with NSF-61 Certification‡Trademark of Asahi Glass Co., Ltd.Parts List (Sizes 1/2" – 2")PARTSNO.1DESCRIPTIONBodyPCS.1MATERIALPVC, CPVC, PP, PVDF2Ball1PVC, CPVC, PP, PVDF3Carrier1PVC, CPVC, PP, PVDF4End Connector2PVC, CPVC, PP, PVDF5Union Nut2PVC, CPVC, PP, PVDF6Stem1PVC, CPVC, PP, PVDF78Seat2PTFE9O-Ring (A)O-Ring (B)21EPDM, FKM, OthersEPDM, FKM, Others10O-Ring (C)2EPDM, FKM, Others11O-Ring (D)1EPDM, FKM, Others12O-Ring (E)1EPDM, FKM, Others13Stop Ring*2PVDF14Handle1ABS4aRing**2304 Stainless Steel* Used for flanged end**Used for CPVC body, threaded end, 1/2”–1”Options 6Pneumatic and electric actuators & accessoriesStem extensions2" square operating nut or “T” nutLocking and/or spring return handlesLimit switchesVented BallASAHI/AMERICARev. D 06-06

Type 21Ball ValvesSOCKET ENDøD1Hød 1ød 2114612AøD 1FLANGED ENDl11L4øD 11ødH1P.C.D.ødCøDTHREADED ENDl44 4aL1 2 7 10 9 3 5 8 13 4tSPIGOT ENDLtn- øhS1ød 1øD 12-øS 2 Depth S3lLDimensions (Sizes 1/2" – 2")FLANGEDNOMINALSIZESOCKETPVC, CPVCANSI CLASS 150PP, PVDF (DIN)PP, PVDF (IPS)DIN 16962ASTM SCH tLll0.47 0.848 0.836 0.875 4.45 0.768 0.760 70.55 1.058 1.046 1.000 5.08 0.965 0.957 0.634.491.031.005.081250.984.253.1240.627.360.55 1.325 1.310 1.125 5.75 1.240 1.232 0.714.841.301.135.751 1/4 321.264.623.5040.627.480.63 1.670 1.655 1.250 6.46 1.553 1.543 0.815.471.651.256.461 1/2 540.759.210.63 1.912 1.894 1.375 7.24 1.947 1.937 0.930.63 2.387 2.369 1.500 8.23 2.461 2.445 1.086.932.361.508.23250THREADEDSPIGOT (BUTT END)NOMINALSIZEPP,PVDFDIN 3442INCHESmm1/2153/41PVDF1/2-14 NPT. 0.59L4.02D11.89H2.03H11.14d1ttLAS1l3.62 0.787 0.728 0.098 0.075 4.882 0.75S20.29S30.43203/4-14 NPT. 0.674.722.362.341.383.94 0.984 0.866 0.106 0.075 5.670 0.750.290.43251-11 1/2 NPT. 0.795.162.762.681.544.33 1.260 0.886 0.118 0.094 6.063 0.750.290.431 1/4 321 1/4-11 1/2 NPT. 0.875.913.233.171.854.76 1.575 1.024 0.146 0.094 6.850 1.180.350.591 1/2 401 1/2-11 1/2 NPT. 0.986.423.943.502.170.350.592-11 1/2 NPT. 1.107.764.964.042.605.16 1.969 1.260 0.181 0.118 7.638 1.186.26 2.480 1.417 0.228 0.118 8.819 1.180.350.59250d1PPl35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.comRegister at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com7

Ball ValvesSOCKET ENDPARTS (DIFFERENT NUMBERS FROM 1/2" – 2")DESCRIPTIONCushionPCS.2MATERIALEPDM, FKM, Others15Screw1304 Stainless Steelød 1ød 2FLANGED ENDNO.10NOTE: Quantity on Nos. 3 and 9 (see p. 6) is 2.AøD 1Type 21l1461215L411ød 1øD 1lH1P.C.D.ødødCøD3HTHREADED ENDLe24SPIGOT ENDtn-øht2 1 7 9 10 3 5 8 13 4S1øD 1ød 1LlL4e1Dimensions (Sizes 2 1/2" – 4") FOR 6" SIZE CONSULT FACTORYFLANGEDNOMINALSIZEINCHESmm21/2 65SOCKETPVC, CPVCANSI CLASS 150d2.56D73.073804100 3.94PP, PVDF (DIN)ASTM SCH 80d1d2tl0.71 2.889 2.868 1.75DIN 16962d1d2Ll9.45 2.923 2.911 1.22C5.5n4h0.757.5640.75 11.97 0.71 3.516 3.492 1.875 11.1 3.512 3.49897.580.75 14.65 0.71 4.518 4.491L10.2THREADED2mm65Ld1l2.88 1.752 9.451.49.883.48 1.874 11.112.24.48 2.252 14.37SPIGOT (BUTT END)PP,PVDFDIN 344221/2L8.1513.9 4.293 4.278 1.63NOMINALSIZEINCHESPP, PVDF (IPS)d12 1/2 - 7.87 2.953 1.496 0.272 0.142 9.72e10.35e20.24S11.893803 - 8NPT. 1.38 10.39 2.705.985.513.359.45 3.543 1.496 0.323 0.169 11.61 0.430.282.1741004 - 8NPT. 1.77 14.17 3.548.277.014.33 11.81 4.331 1.752 0.394 0.209 12.72 0.430.312.568ASAHI/AMERICARev. D 06-06

Type 21Ball ValvesPressure vs. Temperature (PSI, WATER, NON-SHOCK)NOMINALSIZEINCHESmmPVCPPPVDF30 F 71 F 106 F 121 F 30 F 71 F 106 F 121 F 141 F 176 F -5 F 86 F 121 F 141 F -5 F 71 F 106 F 141 F 176 F70 F 105 F 120 F 140 F 70 F 105 F 120 F 140 F 175 F 195 F 85 F 120 F 140 F 175 F 70 F 105 F 140 F 175 F 210 F23023032301001504-61501/2-2 15-502 54040150 110150 95150 95150 015011511510010085857070Sample SpecificationCautionAll TYPE 21 Ball Valves, sizes 1/2” to 4”, shall be oftrue union design with two-way blocking capability.All O-rings shall be EPDM or FKM with PTFE seats.PTFE seats shall have elastomeric backing cushionof the same material as the valve seals. Stem shallhave double O-rings and be of blowout-proof design.The valve handle shall double as carrier removaland/or tightening tool. ISO mounting pad shall beintegrally molded to valve body for actuation. PVCconforming to ASTM D1784 Cell Classification12454-A, CPVC conforming to ASTM D1784 CellClassification 23567-A, PP Conforming to ASTMD4101 Cell Classification PP0210B67272 andPVDF conforming to ASTM D3222 Cell ClassificationType II. The ball valves, except PP, shall have apressure rating of 230 psi for sizes”1/2” to 3” and150 psi for 4” (150 psi for PP, all sizes) at 70 º F.Type 21 Ball Valves must carry a two-yearguarantee, as manufactured by Asahi/America, Inc. Do not use ball valves where media hassuspended particles. Use the following valves:Butterfly Valves – PVDF disc is most abrasionresistant and make sure of chemical compatibility.Diaphragm Valves – Elastomeric diaphragm isdesigned for handling suspended particles. Volatile fluids such as sodium hypochlorite (NaClO)and hydrogen peroxide (H2O2) could be trappedand gasified within the valve. We can provide youwith a Type 21 ball valve with a vented ball torelieve pressure build-up inside the valve.Cv ValuesNOMINALSIZEWeight Smm1/2153/41CV1 1/4 32721 1/4 321.543.301 1/2 401551 1/2 402.644.40504.408.152 1/2 652501902 1/2 .67Caution Never remove valve from pipeline under pressure. Always wear protective gloves and goggles. Watch out for trapped fluid in valve. It is safe toclose valve before removing it from the pipeline.TroubleshootingWhat if the fluid still flows when valve is closed?1. Carrier is not properly tightened. Tighten it.2. PTFE seat is damaged or worn. Replaceseat.3. Foreign material is caught between ball andPTFE seat. Remove material and clean.4. Ball is damaged or worn. Change ball.What if fluid leaks outside of valve?1. Union nut not properly tightened. Retighten.2. Carrier is not properly tightened. Thread it infirmly.3. Carrier or face O-ring is damaged, worn, ormissing. Replace O-ring.What if handle does not rotate smoothly?1. Foreign material has formed on the ball orseat. Clean both.2. Internal part(s) chemically attacked orswollen. Refer to Asahi/America ChemicalResistance Chart for compatibility. Replacepart(s) as required.3. Carrier over-tightened. Retighten properly.What if handle rotates too freely?1. Stem is damaged. Replace stem.2. Handle is not engaged with stem.Disassemble and reengage. Inspect.3. Engaging part of stem and/or ball isdamaged. Change stem and/or ball.35 Green Street, P.O. Box 653, Malden, MA 02148 Tel: 800-343-3618 781-321-5409 Fax: 800-426-7058 E-mail: asahi@asahi-america.comRegister at our interactive web site for on line ordering, product availability, order tracking, and many useful features: www.asahi-america.com9

Series 92: Motor Type – Reversing, 1/4 turn single phase Sizes – S92, A92 for sizes 1/2" – 4" ball valves Torque – 400 to 700 in-lbs Voltage – 120 Vac, 50/60 Hz Amp Draw – For S92: .5 Amps For A92: .80 Amps Max Ambient Temp – 150 F Switches – Two single pole, double th

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