Operations Manual - TE 40 / TE 40-AVR Rotary Hammer
10TE 40 /TE 40-AVR1111Hilti Corporation2233124LI-9494 SchaanTel.: 423 / 234 21 11Fax: 423 / 234 29 65www.hilti.com131deOperating instructionsenMode d’emploifrManual de instruccionesesIstruzioni sanvisningnoCBruksanvisningsvKäyttöohjefiManual de instruçõesptΟδηγιες χρησεωςelLietoßanas pamåcîbalvInstrukcijaltKasutusjuhendetB2274306 / A274306Hilti registered trademark of Hilti Corp., Schaan W 3161 0107 00-Pos. 1 1 Printed in Liechtenstein 2007Right of technical and programme changes reserved S. E. & O.*274306*a.m7:30A07Bedienungsanleitung
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TE 40 / TE 40‑AVR combi hammerIt is essential that the operating instructionsare read before the power tool is operatedfor the first time.Always keep these operating instructionstogether with the power tool.Ensure that the operating instructions arewith the power tool when it is given to otherpersons.Contents1. General information2. Description3. Insert tools, accessories4. Technical data5. Safety rules6. Before use7. Operation8. Care and maintenance9. Troubleshooting10. Disposal11. Manufacturer’s warranty - tools12. EC declaration of conformityOperating controls and indicators 1@ Chuck; Function selector switch Control switch% Supply cord& Side handle( Depth gauge) Service indicator Theft protection indicator (option)§ AVR active vibration reduction (onlyTE 40‑AVR)enPage1718202122242528293030311. General information1.1 Safety notices and their meaningWARNINGDraws attention to a potentially dangerous situationthat could lead to serious personal injury or fatality.CAUTIONDraws attention to a potentially dangerous situationthat could lead to slight personal injury or damage tothe equipment or other property.NOTEDraws attention to an instruction or other usefulinformation.1.2 Explanation of the pictograms and otherinformationWarning signsGeneralwarningWarning:electricityWarning: hotsurfaceObligation signsWear eyeprotectionWear a hardhatWear earprotectionWearprotectivegloves17
WearbreathingprotectionLock symbolen SymbolsRead theoperatinginstructionsbefore use.Return wastematerial gChiselingChisel positionadjustmentVoltsAmps1 These numbers refer to the corresponding illustrations. The illustrations can be found on the fold-outcover pages. Keep these pages open while studyingthe operating instructions.In these operating instructions, the designation “thepower tool” always refers to the TE 40 or TE 40-AVRcombihammer.Location of identification data on the power toolThe type designation can be found on the type identification plate and the serial number on the side ofthe motor housing. Make a note of this data in youroperating instructions and always refer to it whenmaking an enquiry to your Hilti representative orservice department.Type:Serial no.:WattsAlternatingcurrentHertzRated speedunder no loadRevolutionsper minuteDiameterDoubleinsulatedEquipped withtheftprotectionsystem2. Description2.1 Use of the product as directedThe power tool is an electrically-powered combihammer with pneumatic hammering mechanism.The power tool is intended for drilling in concrete, masonry, metal and wood.The power tool can also be used for light to medium-duty chiseling work on masonry and for surface finishingon concrete.Working on materials hazardous to the health (e.g. asbestos) is not permissible.The power tool is designed for professional use and may be operated, serviced and maintained only by trained,authorized personnel. This personnel must be informed of any special hazards that may be encountered. Thepower tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel orwhen used not as directed.The working environment may be as follows: construction site, workshop, renovation, conversion or newconstruction.The power tool may be used only in a dry environment.18
Do not use the power tool where there is a risk of fire or explosion.The power tool may be operated only when connected to a power supply providing a voltage and frequency incompliance with the information given on its type identification plate.Modification of the power tool or tampering with its parts is not permissible.To avoid the risk of injury, use only genuine Hilti accessories and insert tools.Observe the information printed in the operating instructions concerning operation, care and maintenance.en2.2 ChuckTE‑C (SDS-plus) quick-change chuckTE‑T (SDS-top) quick-change chuck2.3 SwitchesSpeed control switch for smooth startingFunction selector switch:Hammer drillingDrilling without hammeringChiselingChisel position adjustment (12 positions)2.4 GripsVibration-absorbing, pivotable side handleVibration-absorbing grip2.5 Protective deviceMechanical slip clutchElectronic restart interlock to prevent the power tool starting unintentionally after an interruption in the electricsupply (see section 9 “Troubleshooting”).2.6 LubricationOil lubrication2.7 Active vibration reduction (only TE 40‑AVR)The power tool is equipped with an AVR active vibration reduction system which reduces vibration significantlycompared to power tools without active vibration reduction.2.8 TPS theft protection system (optional)The power tool may be equipped with the TPS theft protection system as an option. If the power tool is equippedwith this feature, it can be unlocked and made ready for operation only through use of the corresponding TPSkey.2.9 LED indicatorsService indicator LED (see section “Care and maintenance”)Theft protection system indicator (optional) (see section “Operation”)2.10 Items supplied as standard111Power tool with side handleChuckHilti toolbox19
11111enOperating instructionsDepth gaugeCleaning clothGreaseDust shield2.11 Using extension cordsUse only extension cords of a type approved for the application and with conductors of adequate cross section.The power tool may otherwise loose performance and the extension cord may overheat. Check the extensioncord for damage at regular intervals. Replace damaged extension cords.Recommended minimum conductor cross section and max. cable lengthsConductor cross section1.5 mm²Mains voltage 100VMains voltage 110-120 VMains voltage 220-240 V20 m30 m2 mm²30 m30 m2.5 mm²3.5 mm²50 m40 m75 mDo not use extension cords with 1.25 mm² conductor cross section.2.12 Using extension cords outdoorsWhen working outdoors, use only extension cords that are approved and correspondingly marked for thisapplication.2.13 Using a generator or transformerThis power tool may be powered by a generator or transformer when the following conditions are fulfilled:The unit must provide a power output in watts of at least twice the value printed on the type identificationplate on the power tool. The operating voltage must remain within 5% and -15% of the rated voltage at alltimes, frequency must be in the 50 – 60 Hz range and never above 65 Hz, and the unit must be equipped withautomatic voltage regulation and starting boost.Never operate other power tools or appliances from the generator or transformer at the same time. Switchingother power tools or appliances on and off may cause undervoltage and / or overvoltage peaks, resulting indamage to the power tool.3. Insert tools, accessoriesTPS theft protection system with company card,company remote and TPS‑K keyChuckSetting toolQuick-release chuckOptionDust removal systemTE‑C or TE‑TSetting tool with TE‑C or TE‑T connection endKeyless chuck for wood and metal drill bits withsmooth or hex. shank,Chuck holderTE DRS‑SHammer drill bitsHammer drill bitsBreach bitsBreach bitsPercussion core bitsTE‑C Ø 5 - 28 mmTE‑T Ø 6 - 32 mmTE‑C Ø 30 - 32 mmTE‑T Ø 32 mmTE‑C Ø 25 - 90 mm20
Percussion core bitsChiselsWood drill bitsMetal drill bitsTE‑T Ø 50 - 90 mmPointed, flat and shaped chisels with TE‑C or TE‑Tconnection endsØ 6 - 32 mmØ 6 - 13 mmen4. Technical dataNOTEThe power tool is available in various voltage ratings. Please refer to the type identification plate for details ofthe power tool’s voltage and power rating.Power toolTE 40 / TE 40‑AVRRated power inputRated voltage / rated current1,010 WRated voltage 100 V: 12.7 ARated voltage 110 V: 12.3 ARated voltage 120 V: 12.4 ARated voltage 220 V: 5.6 ARated voltage 230 V: 5.6 ARated voltage 240 V: 5.7 A50 - 60 Hz5.5 kgMains frequencyWeight in accordance with EPTA procedure 01/2003TE 40Weight in accordance with EPTA procedure 01/2003TE 40-AVRDimensions (L x W x H)Speed under no loadSingle impact energyDrilling dia. range in concrete/masonry (hammerdrilling)Breach bitsPercussion core bitsDrilling dia. range in wood (solid)Drilling dia. range in metal (solid)5.6 kg425 mm x 113 mm x 243 mm550 r.p.m.4.9 JØ 5 - 32 mmØ 30 - 32 mmØ 50 - 90 mmØ 6 - 32 mmØ 6 - 13 mmNOTERight of technical changes reserved.Noise and vibration information (measured in accordance with EN 60745):Typical A-weighted sound power level, TE 40-AVR105 dB (A)Typical A-weighted sound power level, TE 40-AVR104 dB (A)Typical A-weighted emission sound pressure level, 94 dB (A)TE 40-AVRTypical A-weighted emission sound pressure level, 93 dB (A)TE 40-AVR3 dB (A)Uncertainty for the given sound level21
enTriaxial vibration value for the TE 40‑AVR (vibrationvector sum)Drilling in metal, (ah, D)Measured in accordance with EN 60745‑2‑1 prAA:2005 2.5 m/s²Triaxial vibration value for the TE 40‑AVR (vibrationvector sum)Hammer drilling in concrete, (ah, HD)Measured in accordance with EN 60745‑2‑6 prAB:200510.7 m/s²Chiseling, (ah, Cheq)9.9 m/s²Triaxial vibration value for the TE 40 (vibration vectorsum)Drilling in metal, (ah, D)Measured in accordance with EN 60745‑2‑1 prAA:2005 2.5 m/s²Triaxial vibration value for the TE 40 (vibration vectorsum)Hammer drilling in concrete, (ah, HD)Measured in accordance with EN 60745‑2‑6 prAB:200516.3 m/s²Chiseling, (ah, Cheq)16.5 m/s²Uncertainty (K) for triaxial vibration value1.5 m/s²Other information about the power toolChuckChuckProtection class as per ENTE‑C (SDS-plus)TE‑T (SDS-top)Protection class II (double insulated) as perEN 607455. Safety rules5.1 General safety rulesWARNING! Read all instructions! Failure to follow allinstructions listed below may result in electric shock,fire and/or serious injury. The term “power tool” inall of the warnings listed below refers to your mainsoperated (corded) power tool or battery-operated(cordless) power tool. SAVE THESE INSTRUCTIONS.5.1.1 Work area safetya) Keep work area clean and well lit. Cluttered anddark areas invite accidents.b) Do not operate power tools in explosive atmospheres, such as in the presence of flammableliquids, gases or dust. Power tools create sparkswhich may ignite the dust or fumes.c) Keep children and bystanders away while operating a power tool. Distractions can cause you tolose control.5.1.2 Electrical safetya) Power tool plugs must match the outlet. Nevermodify the plug in any way. Do not use anyadapter plugs with earthed (grounded) power22b)c)d)e)tools. Unmodified plugs and matching outlets willreduce risk of electric shock.Avoid body contact with earthed or groundedsurfaces such as pipes, radiators, ranges andrefrigerators. There is an increased risk of electricshock if your body is earthed or grounded.Do not expose power tools to rain or wet conditions. Water entering a power tool will increasethe risk of electric shock.Do not abuse the cord. Never use the cord forcarrying, pulling or unplugging the power tool.Keep cord away from heat, oil, sharp edgesor moving parts. Damaged or entangled cordsincrease the risk of electric shock.When operating a power tool outdoors, use anextension cord suitable for outdoor use. Use of acord suitable for outdoor use reduces the risk ofelectric shock.5.1.3 Personal safetya) Stay alert, watch what you are doing and usecommon sense when operating a power tool. Donot use a power tool while you are tired or under
b)c)d)e)f)g)the influence of drugs, alcohol or medication. Amoment of inattention while operating power toolsmay result in serious personal injury.Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reducepersonal injuries.Avoid accidental starting. Ensure the switch isin the off-position before plugging in. Carryingpower tools with your finger on the switch orplugging in power tools that have the switch oninvites accidents.Remove any adjusting key or wrench beforeturning the power tool on. A wrench or a key leftattached to a rotating part of the power tool mayresult in personal injury.Do not overreach. Keep proper footing and balance at all times. This enables better control ofthe power tool in unexpected situations.Dress properly. Do not wear loose clothing orjewellery. Keep your hair, clothing and glovesaway from moving parts. Loose clothes, jewelleryor long hair can be caught in moving parts.If devices are provided for the connection of dustextraction and collection facilities, ensure theseare connected and properly used. Use of thesedevices can reduce dust-related hazards.5.1.4 Power tool use and carea) Do not force the power tool. Use the correctpower tool for your application. The correct powertool will do the job better and safer at the rate forwhich it was designed.b) Do not use the power tool if the switch does notturn it on and off. Any power tool that cannot becontrolled with the switch is dangerous and mustbe repaired.c) Disconnect the plug from the power sourceand/or the battery pack from the power toolbefore making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting thepower tool accidentally.d) Store idle power tools out of the reach of childrenand do not allow persons unfamiliar with thepower tool or these instructions to operate thepower tool. Power tools are dangerous in thehands of untrained users.e) Maintain power tools. Check for misalignment orbinding of moving parts, breakage of parts andany other condition that may affect the powertool’s operation. If damaged, have the powertool repaired before use. Many accidents arecaused by poorly maintained power tools.f) Keep cutting tools sharp and clean. Properlymaintained cutting tools with sharp cutting edgesare less likely to bind and are easier to control.g) Use the power tool, accessories and tool bitsetc., in accordance with these instructions andin the manner intended for the particular typeof power tool, taking into account the workingconditions and the work to be performed. Use ofthe power tool for operations different from thoseintended could result in a hazardous situation.5.1.5 Servicea) Have your power tool serviced by a qualifiedrepair person using only identical replacementparts. This will ensure that the safety of the powertool is maintained.5.2 Additional safety instructions5.2.1 Personal safetya) Wear ear protectors. Exposure to noise can causehearing loss.b) Use auxiliary handles supplied with the tool.Loss of control can cause personal injury.c) Always hold the power tool securely with bothhands on the grips provided. Keep the grips dry,clean and free from oil and grease.d) Breathing protection must be worn if the powertool is used without a dust removal system forwork that creates dust.e) Improve the blood circulation in your fingers byrelaxing your hands and exercising your fingersduring breaks between working.f) Avoid touching rotating parts. Switch the powertool on only after bringing it into position atthe workpiece. Touching rotating parts, especiallyrotating drill bits, discs or blades, etc. may lead toinjury.g) Always lead the supply cord and extension cordaway from the power tool to the rear whileworking. This helps to avoid tripping over the cordwhile working.5.2.2 Power tool use and carea) Secure the workpiece. Use clamps or a viceto secure the workpiece. The workpiece is thus23en
held more securely than by hand and both handsremain free to operate the power tool.b) Check that the insert tools used are compatiblewith the chuck system and that they are securedin the chuck correctly.c) Always work from a secure, safe stance.en5.2.3 Electrical safetya) Before beginning work, check the working area(e.g. using a metal detector) to ensure that noconcealed electric cables or gas and water pipesare present. External metal parts of the power toolmay become live, for example, when an electriccable is damaged accidentally. This presents aserious risk of electric shock.b) Check the power tool’s supply cord at regularintervals and have it replaced by a qualifiedspecialist if found to be damaged. Check extension cords at regular intervals and replacethem if found to be damaged. Do not touch thesupply cord or extension cord if it is damagedwhile working. Disconnect the supply cord plugfrom the power outlet. Damaged supply cords orextension cords present a risk of electric shock.c) Dirty or dusty power tools which have beenused frequently for work on conductive materials should be checked at regular intervals at aHilti Service Center. Under unfavorable circumstances, dampness or dust adhering to the surfaceof the power tool, especially dust from conductivematerials, may present a risk of electric shock.d) When working outdoors with an electric toolcheck to ensure that the tool is connected to theelectric supply by way of a ground fault circuitinterrupter (RCD) with a rating of max. 30 mA(tripping current). Use of a ground fault circuitinterrupter reduces the risk of electric shock.e) Use of a ground fault circuit interrupter (RCDresidual current device) with a maximum trippingcurrent of 30 mA is recommended.5.2.4 Work area safetya) Ensure that the workplace is well lit.b) Ensure that the workplace is well ventilated.Exposure to dust at a poorly ventilated workplacemay result in damage to the health.c) If the work involves breaking right through, takethe appropriate safety measures at the oppositeside. Parts breaking away could fall out and / orfall down and injure other persons.5.2.5 Personal protective equipmentThe user and any other persons in the vicinity mustwear suitable eye protection, a hard hat, ear protection, protective gloves and breathing protectionwhile the power tool is in use.6. Before use6.1 Fitting and adjusting the side handle 2CAUTIONRemove the depth gauge from the side handle inorder to avoid injury.1. Disconnect the supply cord plug from the poweroutlet.242. Release the side handle clamping band by turningthe handle counterclockwise.3. Slide the side handle clamping band over thechuck and onto the cylindrical section at the frontend of the power tool.4. Pivot the side handle into the desired position.5. Secure the side handle by turning the grip clockwise.
6.2 Unlocking the power toolSee section “Operation”6.3 Use of extension cords and generators ortransformersPlease refer to section 2 “Description”.7. OperationCAUTIONIn accordance with the applications for which it isdesigned, the power tool produces a high torque.Always use the side handle and hold the powertool with both hands. The user must be prepared forsudden sticking and stalling of the insert tool.CAUTIONUse clamps or a vice to hold the workpiece securely.CAUTIONThe collar at the front end of the gearing section isnot to be used as a gripping surface.7.1 Preparing for useCAUTIONWear protective gloves when changing drill bits asthe drill bit may get hot during use.7.1.1 Adjusting the depth gauge 31. Release the side handle clamping band by turningthe handle counterclockwise.2. Pivot the side handle into the desired position.3. Attach the clamp with the depth gauge to theclamping band at the desired position.4. Release the screw at the depth gauge.5. Adjust the depth gauge to the desired drillingdepth.6. Tighten the screw at the depth gauge firmly.7. Tighten the side handle securely by turning thegrip section. This also clamps the depth gauge inposition.2. Check that the
Hilti Corporation LI-9494 Schaan Tel.: 423/2342111 Fax: 423/2342965 . Mode d’emploi fr Manual de instrucciones es Istruzioni d’uso it Gebruiksaanwijzing nl Brugsanvisning da Bruksanvisning no Bruksanvisning sv Käyttöohje fi Manual de instruções pt . TE 40-AVR 104 dB (A) Typical A-weighted emission sound pressure level, TE 40-AVR
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