#1 POWER PLOW MANUAL (2001-02)

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BLIZZARDPOWER PLOW Assembly & Operation ManualBlizzard Power Plow SnowplowModel 810

IntroductionCongratulations on purchasing themost advanced snowplow available!The Blizzard Power Plow is clearingnew trails for innovative design,ruggeddurability, quality craftsmanship andsuperior performance. Our exclusiveproducts are manufactured and testedin Michigan’s Upper Peninsula, thesnow capital of the Midwest. With anannual snowfall averaging over 250,"we couldn’t imagine building snow removal products anywhere else!Your Blizzard Power Plow is equippedwith versatile features designed foryears of dependable service. Thehydraulic draw latch mounting systempositively aligns the plow for fastinstallation or removal. Twelve-inchexpanding wings automatically transform a compact 8' blade into a massive10' machine. Also, the independentwings can pivot forward to form our9'-3" BucketBlade position. Now youcan carry more snow even further.Safety features include full moldboardtrip action, enclosed hydraulics andautomatic cylinder pressure relief.To ensure years of optimum snowplowperformance, review the contents ofthis manual. It contains assembly information, detailed diagrams, completeparts listings, maintenance guidelinesand troubleshooting tips.Should you need additional information,contact your local Blizzard Power PlowDealer. Their knowledgeable staff iswell informed on the latest Power Plowinformation. They are also your sourcefor replacement parts, technical assistance and all service repairs.Comments, suggestions or concerns?Address all correspondence to:Blizzard CorporationCustomer Service Department95 Airpark BoulevardCalumet, MI 49913(888) 680-8600(906) 482-5555(906) 482-5445 FaxiTable of ContentsTable of Contents0102Snowplow OperationWarning!030408091213Assembly InstructionsUnpacking & InspectionMoldboard & A-frame AssemblyElectrical Assembly - Plow HarnessElectrical Assembly - Vehicle HarnessTesting The SnowplowMounting & Dismounting Instructions141516Maintenance & Plow SpecificationsRegular MaintenanceStoring Your SnowplowPlow Specifications17212224Plow Diagrams & Part ListsModel 810 Parts ListHydraulic Manifold DetailModel 810 Assembly SchematicCoil Harness Wire Schematic / Hydraulic Manifold Schematic2526272829303132Electrical DiagramsMolded Plug Pin Locations (2001-2002)Plow Harness (2000-2002)Plow Harness Wire Schematic (2000-2002)Main Lighting Harness - Relay Version (2001-2002)Main Lighting Harness Wire Schematic (2001-2002)Vehicle Harness - Relay Version (2001-2002)Vehicle Harness Wire Schematic (2001-2002)On/Off Switch Leads & Ground Lead (2001-2002)46485052Undercarriage Assembly InstructionsTechnical Service Bulletin - Ford Blocker Beam 1987-1991 Ford F-250 & F-350 Series1992-1998 Ford F-250 & F-350 Series1999-2002 Ford F-250 & F-350 Series1999-2002 Ford F-450 & F-550 Series1982-1987 Chevrolet/GMC C20/C30 & K20/K301988-1998 Chevrolet/GMC 2500 & 3500 Series,1999-2000 Chevrolet/GMC 3500 Series1988-2000 Chevrolet/GMC 1 Ton Heavy-Duty 2WD1999-2002 Chevrolet/GMC 2500 Series1979-93 Dodge 2500 & 3500 Series1994-2001 Dodge 2500 & 3500 Series54TroubleshootingTroubleshooting Guide5657WarrantiesLimited Consumer WarrantyCommercial Warranty33343638404244

Snowplow OperationYour Power Plow is the most advanced and versatile snowplow on the market.The easy to use controls allow you to automatically adjust the plow blade andwings into an infinite number of plowing positions. Review the illustrationsbelow to determine the best position for your plowing needs.Compact Position (8' Blade Width) Primary position when transportingthe snowplow For use in heavy snow conditionswith poor visibility, initial clearing andtight quarters Ideal application: Residential driveways,small roadsWidePass Position (10' Blade Width) Primary position for clearing largesurfaces For use in light snow conditions withgood visibility, final clearing andclean-up Ideal application: Large parking lots,widening roadwaysBucketBlade Position(9'-3" Blade Width) Primary position for transporting snow For use in initial clearing with decentvisibility, transporting large volumesof snow, final clean-up Ideal application: Roadway intersectionsWidePass Position Angledwith Wing Forward Primary position for acceleratedangled plowing For use in directional plowing, cornering,diverting snow away from objects orbuildings Ideal application: Plowing adjacent tobuildings, driveway /road intersectionsSnowplow Operation 01

Warning!WARNING:Prior to operating your Power Plow, review the WARNING! label at thepassenger’s side rear of the moldboard (shown below).CAUTION:Note: Read and understand all warnings indicated in this manual prior tooperating the snowplow. Warnings and cautions in the manual are indicatedby the icons shown to the left.WARNING1.Make sure the main power switch on the control unit is in the “OFF” position whenattaching the snowplow.2.Properly attach the snowplow prior to moving the vehicle.3.Stand clear of the attachment area when mounting the snowplow to the undercarriageand operating the Power Hitch Connect/Disconnect switch. Failure to do so mayresult in serious injury or death.4.Securely position all mounting pins prior to operating your snowplow.5.Do not position your body between the snowplow and the vehicle when servicingor operating.6.Position snowplow in such a manner as to not block your vision or plow headlightswhile in transit.7.Always travel with the wings fully retracted. Depending on local and state regulations,you may be exceeding the legal vehicle width when the wings are fully or partiallyextended.8.Do not change the position of the blade while in transit.9.Do not exceed 40 mph when transporting plow.10. Do not exceed 10 mph when plowing.11. Always lower blade when vehicle is parked.12. Vehicles equipped with air bags are designed to be activated in a frontal collisionequivalent to hitting a solid object or barrier at approximately 14 mph or more.Do not exceed Gross VehicleWeight Rating (GVWR) orGross Axle Weight Rating(GAWR) including the bladeand ballast. Refer to yourOwner’s Manual for properGVWR and GAWR ratingsfor your vehicle.READOWNER’SMANUALTHOROUGHLYPRIOR TOOPERATINGPLOW.WARNINGCareless or high speed driving while plowing snow, which results in vehicle impactdeceleration equivalent to or greater than the airbag deployment threshold describedabove, would deploy the airbag.Blizzard Power Plow is protected by U.S. Patent 5,899,007, U.S. Patent 5,638,618. Other patents pending.Calumet, MI 49913BLZ 1005Should the WARNING! label or any of the labelsthat came with your snowplow become hard toread or wear off, contact your local dealer or callour Customer Service Department at 1-888-6808600 for replacements.02 Warning!

Assembly InstructionsUnpacking & InspectionYour Blizzard Power Plow has been packaged to withstand transit andweather related damage. Fully inspect all components upon receipt of your plow.In the event of shipping damage or missing parts, immediately contact ourCustomer Service Department toll free at 1-888-680-8600.Date of PurchaseDealer/DistributorBegin unpacking and inspection in the following order:1.Remove packaging slip from the end panel of the pallet wrap. Retainall documentation for your records.2.All wood framing and polyethylene material should be removed from thepallet for easy access to the snowplow.3.Due to the odd shaped components and size of several assembly parts,various nylon ties and corrugates are used for scratch resistance andpackage orientation. Please remove these items prior to assembly.4.Place the main blade assembly on a flat, level surface.Telephone NumberSnowplow Serial NumberHydraulic Pump Serial NumberOnce you have inspected all parts and removed all restraining and protectivepackaging materials, your snowplow is ready to be fully assembled.Pallet Wrap End PanelThe tear resistant woven polyethylene palletwrap contains a moisture barrier to help protectall packaged components and keep out the mostinclement weather during shipping and storage.The end panel of the pallet cover containsimportant information regarding the make, model,and year of the vehicle the enclosed undercarriage is to be installed on. The plow model numberand the serial number of the snowplow are giventogether. The first three digits of the numberindicated is always the plow model – 810 andthe entire seven digit number make up the serialnumber. The packaging list is also attached tothe end panel. Be sure to retain this list for yourrecords.Assem. Instructions - Unpacking & Inspection 03

Moldboard & A-frame Assembly1.CAUTION: The hoses inside of the slide box are installed suchthat they move laterally with the action of each wing. To avoiddamaging the hose connections and the wing and slide boxcylinders, pull approximately one foot of each hose groupingtoward the center of the moldboard. Verify that there is approximately 12" of “slack” for each hose grouping. Reposition both12" lengths back into the slide box – the hoses are now at asafe travel distance for operation.Feed each group of hoses (four per side) throughthe 1-1/2" diameter holes in the pivot beam andup through the A-frame openings. Positioningthe hoses through the pivot beam supports thehoses while the snowplow is in use and preventsthem from dragging on the ground.The slide box is closed by two SLIDE BOX ACCESS PLATES. Rest eachgrouping of hoses in the opening of the plates and position the “lip” ofeach plate in the bottom, inside edge of both slide box openings. Fasteneach plate with two 1/4"-20 x 3/4" hex cap screws.2.9/16"Note: To aid in the remaining installation, rotate the spring loaded kickstand clockwise until it locks into place. Adjust the foot on the kickstandarm so the height of the A-frame, at its mount points, is 12-1/2" to levelground (See diagram on page 8). Tighten both of the 1/2"-13 top lock nutson the kickstand.9/16"-18 x 9/16"-18 90 AdjustableElbow O.R.B. Adapter3.Position each ANGLE CYLINDER with the rod end of the cylinder in thepivot beam and the hydraulic hose port facing away from the A-frame.Secure the cylinder to the pivot beam with one 3/4"-10 x 5" hex cap screwand one 3/4"-10 top lock nut. Extend each cylinder rod until the cylinderbase mounting hole aligns with the hole on the A-frame angle cylinderbracket. At this point, insert one 3/4"-10 x 5" hex cap screw through thealigned holes and secure the screw with one 3/4" top lock nut. Repeatthe same installation for the opposite angle cylinder.4.Remove each dust cap from both of the hydraulic angle cylinder ports andattach one 9/16"-18 x 9/16"-18 90 ADJUSTABLE ELBOW O.R.B.ADAPTER to each port. Note: All of the hydraulic adapters can be foundpackaged with the manifold assembly. Hand tighten each adapter untilsnug, then torque approximately 1-1/2 to 2-1/2 flats. Reference the tableon page 5 for proper torque specifications. Angle each adapter toward thetop of the moldboard and tighten approximately 1-1/2 flats. Connect the3/8" x 24" hydraulic hose, labeled #1, to the driver’s side angle cylinderadapter. Attach the 3/8" x 24" hydraulic hose, identified by a #2, to thepassenger’s side angle cylinder adapter. Be careful not to overtighten thehose connections. Route both hoses over the top of each angle cylinder.Maximum Bolt Torque(Dry Conditions Only)1/4"-205/16"-183/8"-167/16"-14M12 x1.751/2"-13M14 x 2.09/16"-125/8"-113/4"-101"- 08Grade 8 (foot-pounds)11 ft-lbs24 ft-lbs44 ft-lbs70 ft-lbs88 ft-lbs107 ft-lbs140 ft-lbs154 ft-lbs211 ft-lbs376 ft-lbs900 ft-lbsNote: Use 25% less torque when lubricated.Check and re-tighten all fasteners after thefirst three hours of use. Periodically reviewall fasteners after the initial inspection.04 Assem. Instructions - Moldboard & A-framePosition the pivot beam between the two support ribs until the connectingpoints on the beam align with those on the plow. Insert one 3/4"-10 x 3-1/2"hex head screw through each mounting hole and secure with a 3/4"-10top lock nut. Tighten each nut until it is snug with the pivot beam.CAUTION: Do not over tighten hex head nuts! Binding mayprohibit the pivot beam from moving properly on the plow.9/16"Diameter-Thread PitchBegin the moldboard assembly by positioning the PIVOT BEAM andA-FRAME near the connecting points at the rear of the blade betweenthe two center support ribs. Feed the right and left group of HYDRAULICHOSES protruding from the SLIDE BOX through the 1-1/2" diameterrubber grommet openings in the front face of the pivot beam.

5.6.Next, remove both of the plastic dust caps from the HYDRAULIC LIFTCYLINDER ports. Attach one 7/16"-20 x 7/16"-20 45 ADJUSTABLEELBOW O.R.B. ADAPTER to the driver’s side port and one 7/16"-20 x7/16"-20 MALE O.R.B. CONNECTOR ADAPTER to the passenger’s sideport. Once the adapters have been installed on the cylinder, connect theHYDRAULIC HOSES. The 45 adapter on the driver’s side of the cylinderreceives a 1/4" x 17" hose identified by a label containing the number 3.Connect the 45 angle on the hose to the hydraulic adapter on the cylinder.The male connector adapter on the passenger’s side of the cylinderreceives a 1/4" x 15" hose identified by a label containing the number 4.Tighten the 45 end of the hose to the hydraulic adapter on the cylinder.Draw Latch AssemblyThe draw latch consists of a series of interconnected plates and pins that attach to the A-frameand the hydraulic cylinder that raises and lowersthe plow. The draw latch is also the most difficultcomponent to install on the entire plow and mayrequire the help of a second technician.7/16"Next, use a screwdriver to pull the hydraulic cylinder rod out from itsbase. Place one 1-1/4" diameter washer over the cylinder rod, followedby the 12" COMPRESSION SPRING and another 1-1/4" washer. Compressthe coils approximately 2" and clamp the spring and washers in placeusing a pair of vise grips. This will help facilitate the draw latch installation.HydraulicLift / LowerCylinderDraw LatchMount Pin(1"x 4-1/2")A-FrameLatch Pull Pin7/16"A-FrameLatch7/16"-20 x 7/16"-20 45 AdjustableElbow O.R.B. AdapterInner DrawLatch PlateCylinderMount Pin(3/4"x 2-1/2")7/16"Inner DrawLatch Plate7/16"7/16"-20 x 7/16"-20 Male O.R.B.Connector AdapterOuter DrawLatch Plate1/4"-20 x 1/2"Set Screw1/2"-13 x 2" BoltDraw Latch BoltMount Pin (1"x 6")OneFlat6" ExtensionSpringTwoFlats3/4"-10 x 4-1/2" Bolt3/8"-16 x 3/4" Bolt7.Begin the draw latch installation by first removing both of the 6" extensionsprings on the latch. Proceed to remove both 1/2"-13 x 2" bolts withwashers and spacers from the DRAW LATCH BOLT MOUNT PIN. Oncethe springs and hardware have been removed, loosen the SET SCREWon the OUTER DRAW LATCH PLATE using a 1/8" Allen wrench andremove the draw latch bolt mount pin from the assembly.Next, remove the 1" x 4-1/2" DRAW LATCH MOUNT PIN from theassembly. By removing this pin, the INNER DRAW LATCH PLATES canswing free. Proceed to remove the 3/4" x 2-1/2" INNER DRAW LATCHPLATE CYLINDER MOUNT PIN. Position the plates on either side of theTorque Table for 37 ze(foot-pounds)(F.F.F.T.)7/16 -209/16 -1815 1.018 2.02.5 .252.5 .25Torque Table for O.R.B. ze(foot-pounds)(F.F.F.T.)7/16 -209/16 -1815 1.025 2.01.5 .251.5 .25F.F.F.T. Flats From Finger TightEx.) After threading a 7/16-20 O.R.B. adapterfinger tight, torque the fitting approximately1-1/2 flats (faces) for proper installation.Assem. Instructions - Moldboard & A-frame 05

lift/lower cylinder rod and insert the 3/4" x 2-1/2" pin through the platesand cylinder rod. Note: The A-FRAME LATCH, located at the rear centerof the A-frame, should be in the down position. Pull the A-FRAME LATCHPULL PIN out and rotate the latch clockwise if it is in the raised position.Now that the cylinder is connected to the inner draw latch plates, rotatethe draw latch assembly toward the draw latch mount holes on the A-frame.Align the holes in the outer draw latch plate with those of the inner drawlatch plates and the A-frame. Secure the assembly to the A-frame byreplacing the draw latch mount pin. Remove the vise grips from the cylinderrod. This will allow the compression spring to expand against the draw latch.A-FrameLatchA-FrameLatchLock PinSpringMountRotate the A-frame latch counterclockwise until the A-frame latch pull pinlocks into place. Next, replace the draw latch bolt mount pin. The pinshould be evenly spaced on either side of the outer draw latch plates.Tighten the set screw to secure the pin in place. Complete the draw latchassembly by replacing the washers, spacers, extension springs and boltson both sides of the draw latch bolt mount pin.To mount the straight blade, the A-frame latchshould be lowered over the spring mount – thisallows the draw latch to pull the plow into theundercarriage. Once the plow is safely attachedto the undercarriage, rotate the A-frame latchcounterclockwise until the lock pin snaps in place.The A-frame latch is only used to mount the plow.Once you have completed the draw latch installation, we will shift our attentionto assembly of the manifold. The manifold, pump and coil harness have beenpreassembled at the factory; however, the manifold contains several components that you will need to install prior to securing the assembly to the A-frame.Installing The Manifold AdaptersThere are a total of 24 hydraulic adapters toinstall. All of the adapters can be found packagedwith the manifold assembly. Remove the protectivestretch wrap from the manifold in a clean area.DO NOT let any foreign objects enter into theopen ports. The valves can become contaminatedand greatly hinder the plow’s performance.Review the table on page 5 for proper torquespecifications.8.Each of the 12 HYDRAULIC HOSE PORTS on the MANIFOLD are coveredwith stretch wrap. Remove the wrap and install the appropriate fitting inits respective port.Note: All ports are identified by a stamped number on the manifold. Thenumbers also identify the hydraulic functions, which can be referenced onthe label under the hydraulic pump and manifold cover (see page 7).The gray arrows shown on the manifold illustrationto the right indicate the direction the 90 adaptersshould face to receive the hydraulic hoses.9/16"9/16"Male Extra LongElbow Adapter(Port #1)852341299/16"19/16"-18 x 9/16"-18Adj. Elbow O.R.B. Adapter(Port 18 x 9/16"-18 Male O.R.B.Connector Adapter(Ports #6 & #11)06 Assem. Instructions - Moldboard & A-frame9/16"-18 90 Swivel Elbow(Ports #6 & #11)7/16"-20 x 9/16"-18 Male O.R.B.Connector Adapter(Ports #3,4,5,7,8,9,10,12)7/16"-20 90 Swivel Elbow(Ports #3,4,5,7,8,9,10,12)

Sequence Valve & Hydraulic HoseIdentification GuideStampedNumberSEQUENCE VALVESS10S6S1S8RV5 FCRV3RV2RV1S5RV4S7S3L-WINGEXT Left Wing Cylinder ExtendLeft Slide Cylinder RetractRight Wing Cylinder ExtendRight Slide Cylinder RetractS2S4S9Sequence ValveR-SLDRETHYDRAULIC HOSESPortFunction123456789101112Right Angle - Left CylinderLeft Angle - Right CylinderRaise - Lift Cylinder (Base)Lower - Lift Cylinder (Rod)Left Wing RetractLeft Wing ExtendLeft Slide Box RetractLeft Slide Box ExtendRight Slide Box ExtendRight Slide Box RetractRight Wing ExtendRight Wing RetractR-WINGEXTPressure GaugeQuick ConnectRELIEF VALVESValveFunctionRV1RV2RV3RV4RV5Left Wing Pressure ReliefLeft Wing Anti-CavitationRight Wing Anti-CavitationRight Wing Pressure ReliefAngle ReliefFCVariable Flow Control ValveNOTE: Energize the following solenoids for the functions:S1S2S3S4S5 & S7S6 & S7S5 & S8S9S108523412PrintedLabelRight Slide Box RetractRight Slide Box ExtendAngle Left - Right CylinderAngle Right - Left CylinderFloatRaiseLowerLeft Slide Box RetractLeft Slide Box ExtendAll of the hoses shipped with the snowplowscontain either a stamped number on the sleeve ora printed label applied to the hose. All numbers,stamped or printed, correspond with the stampingof

36 1992-1998 Ford F-250 & F-350 Series 38 1999-2002 Ford F-250 & F-350 Series 40 1999-2002 Ford F-450 & F-550 Series 42 1982-1987 Chevrolet/GMC C20/C30 & K20/K30 44 1988-1998 Chevrolet/GMC 2500 & 3500 Series, 1999-2000 Chevrolet/GMC 3500 Series 46 1988-2000 Chevrolet/GMC 1 Ton Heavy-Duty 2WD 48 1999-2002 Chevrolet/GMC 2500 Series 50 1979-93 .

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6. Using the plow mount plate as a template, mark the bolt holes on the plastic skid plate. 7. Remove plow mount plate and drill clearance holes for bolts, using the marks made in step 6. 8. Place two of the M8 u-bolts near the center of the vehicle frame. 9. Place plow mount plate in place and insert the u-bolts through plow mount plate holes.

2. Slowly lower the Terracing Plow until the parking stands and Terracing plow are on a firm level surface. WARNING Before dismounting from the tractor shut off the engine, set the parking brake and remove the key. 3. Unpin the tractor lift arms from the Terracing Plow 4. Disconnect the upper 3-point hitch adjusting link from the Terracing Plow 5.