InstrumentatIon Products - Aerodyn

InstrumentationProductswww.aerodyneng.com

Welcome toAERODYN ENGINEERING INC.Aerodyn Engineering Inc. (AEI) providesunparalleled customer services and supportto Aerospace, Power Generation, Automotive,and Industrial customers with high-qualityinstrumentation, test services, and analysis thatis ISO-9001:2008 Registered. We are dedicatedto exceeding our customer’s expectations forresponse and quality.We base our business on long-term relationshipsof trust and value.iso-9001:2008 Registered

INSTRUMENTATIONAerodyn Engineering Inc. provides design, fabrication, and installation of sensors to meet the mostchallenging applications. We routinely design for harsh environments with high levels of temperature,pressure, and vibration.A partial listing of our instrumentation capabilities are: Strain Gage Application – low and high temperature, dynamic and static Temperature Sensors – thermocouples, thermistors, and RTDs Pressure Sensors – dynamic and static Rake and Probe Assemblies – AEI design or build to print Custom Force Transducers – bearing thrust, shaft torque, shaft bending Rotating Sensors – strain, temperature, pressure, and acceleration up to 400,000 Gs A irfoil Sensors – leading edge and embedded Vibration – accelerometers, proximity sensors Tip Clearance Sensors – capacitive, DC, and dynamic S lip Ring Systems – hardware and installation design Telemetry Systems – design, fabrication, and calibration S pin Test Capability – proof and performance verificationAEI can define, design, and machine modifications to engine hardware required for sensor installation andlead wire routing paths. We can assist with engine assembly, wire routing, and termination of sensors, eitherat our facility or on-site. As we also provide data acquisition services, we have a complete system approachto instrumentation and test. We anticipate the needs and requirements of the entire project, ultimatelybenefiting the customer.Engineering Capabilities I nstrumentation and sensor Aeronautical Mechanical Finite element analysis Data acquisition Electrical CAD design and drafting Modal analysisFABRICATIONAEI is dedicated to providing our customers with the highest qualitycraftsmanship available. We offer an extensive, responsive, andinnovative fabrication service. We manufacture our own designs orbuild to print. By maintaining our operations in-house, we controlcosts, quality, and schedule. The result is a reliable and timelydelivery to our customers. We accept orders in quantities fromprototype to production lot sizes.Machining Capabilities NC MillingC CNC Turning ID/OD Grinding Electrical Discharge (EDM) Assembly Sheet Metal Forming Welding and Brazing Balancing Surface Grinding Inspection3

AEROSHIMAeroshim are preformed segments of metal foil usedto secure hard or soft cylindrical sensor leads by tackwelding to a surface. Standard Aeroshim covers awide range of common lead diameters and numbersof leads placed side by side. The temperatureenvironment and substrate material to be welded todictates the material of shim needed, but standardAeroshim, made of Inconel 600 alloy, is very versatile.Customers are amazed at how much time and moneycan be saved by taking advantage of this simple andwidely used product. For requirements not met bystandard Aeroshim, Aerodyn is especially capable offabricating a custom type in a cost-effective manner.STRUCTURAL AND MECHANICAL ANALYSISAEI understands that a structural failure of instrumentation installed in a critical location can lead to acatastrophic failure of machinery. We can perform a structural, thermal, and mechanical analysis of theinstrumentation hardware utilizing our in-house Ansys and Modal Analysis capabilities, reducing the riskto expensive equipment and increasing the safety of on-site personnel.THE COMPLETE SOLUTIONOur customers realize their greatest benefit when they contract us for the entire sensor system, from designand fabrication to instrumentation application and test. Concurrent design and manufacture allow all partsto be trial fitted and proven to work prior to delivery, eliminating unforeseen problems and costly delaysduring on-site testing. Examples of these types of systems include slip ring installations with adaptinghardware, telemetry systems, rig hardware rework, and instrumentation assemblies.4

Aeroshim PARTS LISTAeroshim — rolledCategoryAeroshim - RegularReg 1x x .020"Reg 2x x .020"Reg 3x x .020"Reg 4x x .020"Reg 1x x .032"Reg 2x x .032"Reg 3x x .032"Reg 4x x .032"Reg 1x x .040"Reg 2x x .040"Reg 3x x .040"Reg 4x x .040"Reg 1x x .062"Reg 2x x .062"Reg 3x x .062"Reg 4x x .062"Aeroshim - RolledRolled 1x x .020"Rolled 2x x .020"Rolled 3x x .020"Rolled 4x x .020"Rolled 1x x .032"Rolled 2x x .032"Rolled 3x x .032"Rolled 4x x .032"Rolled 1x x .040"Rolled 2x x .040"Rolled 3x x .040"Rolled 4x x .040"Rolled 1x x .062"Rolled 2x x .062"Rolled 3x x .062"Rolled 4x x .062"AE /bag100/bag100/bag100/bag100/bag100/bag100/bag5

Instrumentation ProductsAeroshim ribbon — regularCategoryAeroshim - RibbonAeroshim RibbonAeroshim RibbonAeroshim - KitsAeroshim Rolled KitAeroshim Regular KitAeroshim Forming PliersForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsForming ToolsAeroWeldDischarge WelderPlugPedal TriggerGround CablesWelder HandpieceWelder HandpieceWelder TipsGold TerminalsGold Terminals6Aeroshim ribbon — rolledShim Forming PliersAE P/NDescriptionQuantity104351102138Aeroshim Ribbon, Spool, RegularAeroshim Ribbon, Spool, Rolled100 ft100 ft103749103750Kit – 100 (1x), 100 (2x), 75 (3x), 50 (4x), 25 Ribbons (6")Kit – 100 (1x), 100 (2x), 75 (3x), 50 (4x), 25 Ribbons 47103748104350Shim Forming Pliers, 1x, .020"Shim Forming Pliers, 2x, .020"Shim Forming Pliers, 3x, .020"Shim Forming Pliers, 4x, .020"Shim Forming Pliers, 1x, .032"Shim Forming Pliers, 2x, .032"Shim Forming Pliers, 3x, .032"Shim Forming Pliers, 4x, .032"Shim Forming Pliers, 1x, .040"Shim Forming Pliers, 2x, .040"Shim Forming Pliers, 3x, .040"Shim Forming Pliers, 4x, .040"Shim Forming Pliers, 1x, .062"Shim Forming Pliers, 2x, .062"Shim Forming Pliers, 3x, .062"Shim Forming Pliers, 4x, .062"Shim Forming Pliers, Custom Made per Customer 03252102322101551103263103238Capacitive Discharge WelderPlug, 3-pin, WPIFoot Pedal TriggerWelding Ground Cable, 8' LengthWelder Handpiece, #4Welder Handpiece, #8Electrode Tip, Spot WeldGold-Plated Terminal Ring, 4 awgGold-Plated Terminal Ring, 8 awgEachPkgEachPkgEachEachPkgPkgPkg

Instrumentation ProductsMicro Pencil TorchCategoryAE P/NBrazing/Soldering SuppliesPencil Torch101467Braze Flux101506Braze Flux101507Brazing Paste101742Soldering Iron101777Solder105923Solder105733Solder Tip105994Solder Tip105995Solder Tip105996Solder Tip105997Solder Tip105998Solder Tip105999Hydrogen Torch105715Flux103731Flux Remover103740Flux Remover103741Adhesives/Epoxy/SiliconeEpoxy Resin Adhesive101472Tak-Pak101510Tak-Pak y 02596Silicone100798Silicone102599Wire Stripping – ChemicalDip Strip Chemical101750Cleaner101751Neutralizer101752Wire Strip Pot102621DescriptionQuantityMicro Pencil TorchHigh Temp Braze FluxLow Temp Braze FluxSilver Brazing PasteWeller Soldering IronSolder with Water-Soluble Flux Core, 63% Tin, 37% Lead,.020" Wire dia, 361 degSolder, Rosin Flux Core, 63% Tin, 37% Lead Comp,.025" dia, 361 degNT1S .010" Conical Tip for WD1 and WSLNT1X .010" Bent Round Tip for WD1 and WSLNTC 1/8" Chisel Tip for WD1 and WSLETS 1/64" Long Conical Tip for WES51ETU 1/64" Flat Tip for WES51ETCC 1/8" Flat Tip for WES51Hydrogen/Water TorchSolder Flux w/Dispensing Bottle (TT-758CH011)50/50 Isopropanol and Toluene in Plastic BottleAcetone in Plastic BottleEachEachEachEachEachA-661 Epoxy Resin AdhesiveLoctite Tak-Pak #444, 20 Gram BottleLoctite Instant Adhesive AcceleratorGE RTV Silicone #102, White, 2.8 ozPolypropylene Vial, 1/16 ozEA 934, 1 pintM-Bond 610 Kit382 Tak Pak w/Accelerometer KitM-Bond 200A-2 Epoxy ResinGE RTV Silicone #106, RedActivator EActivator WRTV, Dow 3140 (non-corrosive), 3.0 oz, ClearRTV, Dow 3145 (non-corrosive), 3.0 oz, Clear or achEachDip Strip Chemical, 1 kgDip Strip CleanerDip Strip NeutralizerWire Stripper, Chemical, Pot with Thermal hEachEachEachEachEach7

Instrumentation ProductsMGO PliersCategoryAE P/NWire Stripping – ManualNippers101778Wire Strippers100601Wire Strippers100600Wire Stripping – Lathe ToolsWire Stripper107021Wire Stripper107022Wire Stripper107023Wire Stripper107024Wire Stripper107025Wire Stripper101753Wire Cutters104056MGO Pliers105713MGO Pliers107015MGO Pliers107016MGO Pliers107017MGO Pliers107018MGO StrippersMGO CuttersDescriptionQuantityWire Nippers, 15 awgMultisize Wire Strippers, 10-20 awgMultisize Wire Strippers, 20-30 awgEachEachEachThermocouple Wire Stripper, .020"Thermocouple Wire Stripper, .032"Thermocouple Wire Stripper, .040"Thermocouple Wire Stripper, .062"Thermocouple Wire Stripper, .093"Thermocouple Wire Stripper, .125"T/C Wire/Tubing Cutting Tool (MGO Cutters)MGO Pliers, .020"MGO Pliers, .032"MGO Pliers, .040"MGO Pliers, .062"MGO Pliers, achDescriptionQuantityAeroblasterAeroblaster Replacement TipsEachEach.040" Tubulation, Brass.063" Tubulation,Teflon, 1" L.063" Tubulation, Nylon, 1" L.125" Teflon Tubulation.125" Nylon TubulationTubing for Use on SS TubulationsFtFtFtFtFtFtAeroblasterCategoryAE P/NWire Stripping – sTubulationsTubulation Tubing8

Instrumentation ProductsCategoryGeneral SuppliesSafety GlassesCotton SwabsCotton SwabsLatex GlovesSyringe NeedleSyringe NeedleSyringe NeedleSyringe NeedleSyringe NeedleSyringeSyringeSyringeSyringeSyringeOrange SticksEye DropperSide ShieldsReplacement LensHeadband MagnifierCotton SwabsTape, KaptonTape, KaptonTweezersSilk Cutting Kit“Silk”“Silk”Self-Healing Cut MatRotary ScissorsAirbrush Kit for H CementAlum. Oxide Grit MediaSIC MediaAE 19101552Safety GlassesCotton Swabs, Small, 1/8" diaCotton Swabs, Reg, 3/16" diaLatex GlovesSS Dispensing Needle, 14 awg, 1/2"SS Dispensing Needle, 14 awg, 1"SS Dispensing Needle, 14 awg, 1 1/2"SS Dispensing Needle, 22 awg, 1"SS Dispensing Needle, 16 awg, 1 1/2"Plastic Syringe w/Luer Lock, 3 ccPlastic Syringe w/Luer Lock, 10 ccPlastic Syringe w/Luer Lock, 20 ccPlastic Syringe w/Luer Lock, 30 ccPlastic Syringe w/Luer Lock, 5 ccAngle Tipped Wooden SticksEye DropperSide Shields for Safety GlassesReplacement Lens for Headband MagnifierHeadband Magnifier w/Light, 2.75x MagCotton Swabs, Tapered TipKapton Tape, 1" Wide, 36 Yards, .0025" ThickKapton Tape, 1/2" Wide, 25 Yards, .0025" ThickNeedle-Nose TweezersSilk Cutting Kit (Incl. Board, 2 Scissors, and 2 Diff. Cloths)Fiberglass Cloth, Plain Weave, .58 oz, 2 YardsFiberglass Cloth, Plain Weave, .73 oz, 2 YardsCutting Mat For Silk45mm Cutting ScissorsAirbrush Kit for H Cement150 Grit Alum. Oxide Sandblast Media, 50 lbSilicon Carbide Paper, 320 Grit, 1" x EachEachSafety SuppliesCategoryLab EquipmentMultimeterMicro-BlasterWater TorchStrain Gage Tool KitTest BoxTest BoxAE 99Fluke 87-5 Industrial Multimeter w/TempDual Tank Micro-BlasterHydrogen/Water TorchStrain Gage Tool KitPressure Test BoxEachEachEachEachEach9