ACCESSORIES Magnum Semiautomatic Guns

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ACCESSORIESMagnum Semiautomatic Guns Amperage Rating @ 60% Duty Cycle (1)100% CO2 Shielding GasMagnum 100L: 100AMagnum 250L: 250AMagnum 200: 200AMagnum 300: 300AMagnum 400: 400AMagnum 550: 600AProcessesMIG, Pulsed MIG, Flux-CoredProduct NumberMagnum 100LMagnum 250LMagnum 200Magnum 300Magnum 400Magnum 550(1)Wire Diameter Range in. (mm).025 - .045 (0.6 - 1.2).025 - .045 (0.6 - 1.2).025 - .045 (0.6 - 1.2).025 - 5/64 (0.6 - 2.0).025 - 5/64 (0.6 - 2.0).035 - 1/8 (0.9 - 3.2)Magnum 100L and 250L are 40% duty cycle.SemiautomaticGas-Shielded GunsMagnum guns for MIG or flux-coredwelding feature our classic curved handleand are available in a number of amperageranges for use in many applications.FEATURES One-piece modular trigger assembly Molded out of high heat resistant materialto withstand head and spatter and ensurelong life. Gun tube design - Armored with anelectrically insulated metal jacketoptimizing fine wire welding performance. Abrasion-resistant, extruded rubberjacket - Adds strength and long life tothe cable. Classic curved handle - Lightweightand balanced, providing a comfortablegrip to reduce fatigue. Rotating gun tube and gun hanger clip- Allow any number of hand positions toreduce fatigue or fit into tight spaces.WHAT’S INCLUDED Contact TipGas DiffuserGas NozzleInsulatorCable LinerGun Tube (60 )GUN REQUIRES Gun Connector KitTHE LINCOLN ELECTRIC COMPANYWeb Update: 8/12Publication E12.10 Issue Date 03/12 Lincoln Global, Inc. All Rights Reserved.22801 St. Clair Avenue Cleveland, OH 44117-1199 U.S.APH: 216-481-8100 www.lincolnelectric.comAPPLICATIONS Shop Production Maintenance and Repair Construction

MAGNUM SEMIAUTOMATIC WELDING GUNSMagnum 100L Gunand Cable AssemblyExtremely small, lightweight gun that’sgreat for most home, farm and smallshop projects, autobody work and lightmaintenance or repair applications.Includes gun connector.Magnum 250L Gunand Cable AssemblyRecommended for medium duty jobshop and production applications.Includes gun connector.Magnum 200 Gunand Cable AssemblyA small, lightweight gun intended for lightjob shop and fabrication applications. Bestsuited for welding on thin materials using.025-.030 in. (0.6-0.8 mm) wire.Magnum 300 Gunand Cable AssemblyThis popular Magnum gun is intendedfor most .035-.045 in. (0.9-1.1 mm)wire diameter applications in job shops,production or manufacturing.Magnum 400 Gunand Cable AssemblyThe Magnum 400 gun is built foroperator comfort when welding withthe greater heat levels generated byhigher amperage applications. Select theMagnum 400 gun for most .045-1/16in. (1.2-1.6 mm) gas-shielded operations.Available in standard, dual schedule, dualprocedure and short neck models.Magnum 550 Gunand Cable AssemblyChoose our 550 gun for heavy dutyapplications, including up to .052 in. and.062 in. (1.3 and 1.6 mm) MIG or 3/32-1/8in. (2.4-3.2 mm) gas-shielded flux-coredapplications.[ 2 ] Magnum Semiautomatic Guns

EXPENDABLE PARTSGUN CONNECTOR KITSGun Connector Kits are included with Fast-Mate Guns and Ready-Pak Packages only.GUN CONNECTOR KITWire Feeder ManufacturerLincoln Electric Magnum 200, 300 Open End,400 Open End, Single ProcedureWire Feeder ModelLN-7 Series, LN-8, LN-9, LN-25[Up to .052 in. (1.4 mm) Wire]LN-8, LN-9 Series, LN-25[1/16 in. (1.6 mm) and Larger Wire]K466-1K466-8LF-72, LF-74 Series, LN-25 PROK466-10Power Feed 10 and 25 seriesK466-10POWER MIG Series and Power Wave C300K466-6Tweco AdaptedNo. 2, No. 3, No. 4 Guns (K466), No. 5 (K613)K466-2Miller Intellimatic, Sidekick, D-51A, Porto-Mig Millermatic 130, 200, MM-35,S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-SingleS-32S, 52D, 54D, 54E, 60 SeriesK466-3Wire Feeder ModelMagnum 200 Fast-Mate , 300Fast-Mate , and 400 Fast-Mate ,Single ProcedureK466-1K466-8GUN CONNECTOR KITWire Feeder ManufacturerLN-7 Series, LN-8, LN-9, LN-25[Up to .052 in. (1.4 mm) Wire]LN-8, LN-9 Series, LN-25[1/16 in. (1.6 mm) and Larger Wire]K489-1Power Feed 10 and 25 seriesK489-7POWER MIG Series and Power Wave C300K489-8Wire Feeder ModelMagnum 400 Dual Procedure,Dual SchedulePower Feed 10 and 25 seriesK466-10Wire Feeder ManufacturerWire Feeder ModelMagnum 400 Fast-Mate ,Dual Procedure, Dual ScheduleLincoln Electric Power Feed 10 and 25 seriesK489-7Wire Feeder ModelMagnum 550 Open EndLincoln Electric K466-10K489-1GUN CONNECTOR KITWire Feeder ManufacturerK489-7GUN CONNECTOR KITK489-8GUN CONNECTOR KITWire Feeder ManufacturerLincoln Electric LN-7 Series, LN-8, LN-9, LN-25[Up to .052 in. (1.4 mm) Wire]LN-8, LN-9 Series, LN-25[1/16 in. (1.6 mm) and Larger Wire]K613-1K613-6K613-6Power Feed 10 and 25 seriesK613-7Tweco AdaptedNo. 2, No. 3, No. 4 Guns (K466), No. 5 (K613)K613-2Miller Intellimatic, Sidekick, D-51A, Porto-Mig Millermatic 130, 200, MM-35,S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-SingleS-32S, 52D, 54D, 54E, 60 SeriesK613-3K613-7Magnum Semiautomatic Guns [ 3 ]

EXPENDABLE PARTSCABLE LINERSMAGNUM 100L {in. (mm)}ft. (m).035 (0.9)Aluminum(1).035-.045 (0.9-1.2)15 (4.5)KP1959-1KP45-40-15Magnum 200 and 250LMagnum 300 and 400MAGNUM 200, 250L and 250SP {in. (mm)}ft. (m).025-.030 (0.6-0.8).030-.035 (0.8-0.9).035-.045 (0.9-1.2).035-3/64 (0.9-1.2)Aluminum(1)15 15(1)Magnum 550MAGNUM 300 and 400 {in. (mm)}ft. (m).025-.030 (0.6-0.8).035-.045 (0.9-1.2).035-3/64 (0.9-1.2)Aluminum(1).052-1/16 (1.3-1.6)1/16-5/64 (1.6-2.0)1/16 (1.6)Aluminum(1)15 6-15KP44-564-15KP44N-116-15(1)26 -564-25–––MAGNUM 550 {in. (mm)}(1)ft. (m).035-.045 (0.9-1.2).035-3/64 (0.9-1.2)Aluminum(1).052-1/16 (1.3-1.6)1/16 (1.6)Aluminum(1)5/64-3/32 (2.0-2.4)7/64-1/8 (2.8-3.2)15 -15(1)KP45H-332-15KP45-18-1525 H-332-25KP45-18-25Recommended for aluminum wire welding. Recommended maximum cable length is 10 ft. (3.0 m).GUN TUBESGUN TUBES45 Gun TubeAngleUse With TheseMagnum GunsAmperageCapacityMagnum 100L100 AKP2038-1200 AKP2028-1 Magnum 200 Magnum 250LMagnum 300Magnum 400Magnum 55045 60 300 AKP1929-2KP1928-2400 AKP1929-1KP1928-1250 AKP2041-1KP2015-1(Hard cover)KP2111-1(Rubber cover)300 AKP1929-2KP1928-2400 AKP1929-1600 AKP1928-1KP1951-1(3 in. radius bend)KP1951-2(5 in. radius bend)82 KP1941-160 Gun TubeKP1941-182 Gun Tube[ 4 ] Magnum Semiautomatic Guns

EXPENDABLE PARTSCONTACT TIPSCONTACT TIPS 100 AWireDiameterin. (mm)0.025 (0.6)Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - 10Pkg. Qty. - 100KP11-25KP11-25-B100KP11T-25–––0.030 (0.8)KP11-30KP11-30-B100KP11T-30–––0.035 (0.9)KP11-35KP11-35-B100KP11T-35–––0.035 –0.045 rdTaperedTaperedHeavy DutyStandard DutyRecommended for aluminum wire welding.CONTACT TIPS 200 A and 250 AWireDiameterin. (mm)0.025 (0.6)Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - ––––––––0.030 KP14T-30-B100KP2010-3B1(1)–––0.035 -35KP14T-35-B100KP2010-4B1(1)–––0.040 –––KP2010-5B1(1)–––StandardHeavy Duty0.045 (1.2)KP14-45KP14-45-B1003/64 -364(1) KP14AH-364-B100 (1)NotchedPkg. Qty. - 100Recommended for aluminum wire welding.CONTACT TIPS 300 A and 400 AWireDiameterin. (mm)0.025 (0.6)Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - ––––––––0.030 KP14T-30-B100KP2010-3B1(1)–––0.035 -35KP14T-35-B100KP2010-4B1(1)–––0.040 avy DutyTaperedNotchedPkg. Qty. - 1000.045 -45KP14T-45-B100–––3/64 ��–0.052 -52KP14T-52-B100––––––1/16 P14T-116–––––––––5/64 ��––––––––(1)Recommended for aluminum wire welding.CONTACT TIPS 500 ACONTACT TIPS 600 AWireDiameterin. (mm)0.035 (0.9)Pkg. Qty. - 10Pkg. Qty. - 100Pkg. Qty. - 10KP15H-35–––WireDiameterin. (mm)0.035 (0.9)KP16S-35–––0.045 (1.2)KP15H-45–––0.045 (1.2)KP16S-45–––0.052 (1.3)KP15H-52–––0.052 (1.3)KP16S-52–––1/16 (1.6)KP15H-116–––1/16 (1.6)KP16S-116KP16S-116-B1005/64 (2.0)KP15H-564–––5/64 (2.0)KP16S-564KP16S-564-B1003/32 (2.4)KP15H-332–––3/32 (2.4)KP16S-332KP16S-332-B1007/64 (2.8)KP16S-764–––1/8 (3.2)KP16S-18–––Solid Wire, Heavy DutyHeavy DutyPkg. Qty. - 100Magnum Semiautomatic Guns [ 5 ]

EXPENDABLE PARTSGAS DIFFUSERSGAS DIFFUSERS 100 APkg. Qty.025-.045 in. (0.6-1.2 mm)1KP35-5025–––100 A200 A and 250 A300 A and 400 A600 AGAS DIFFUSERS 200 APkg. Qty.025-.030 in. (0.6-0.8 mm).035-.045 (0.9-1.2 mm)1KP52-23KP52FN.025-.045 (0.6-1.2 mm)KP2051-1(2) or KP52FN(1)25–––KP52FN-B25KP2051-1B1(2) or KP52FN-B25(1)GAS DIFFUSERS 250 ANozzlePkg. Qty.025-.030 in. (0.6-0.8 mm).035-.045 (0.9-1.2 mm)For Adjustable Slip-On Nozzle1KP52-23KP52–––For Adjustable Slip-On Nozzle25–––KP52-B25–––For Fixed Nozzle1KP2051-1KP52FNKP52FNFor Fixed -1B1Pkg. Qty.025-.030 in. (0.6-0.8 mm).035-5/64 in. (0.9-2.0 mm)1KP2024-2(1)KP54A25–––KP54A-B25GAS DIFFUSERS 300 A and 400 A(1)Use KP42-25-x liner with this diffuser when feeding .025-.030 in. wire.GAS DIFFUSERS 600 APkg. Qty.035-1/16 in. (0.9-1.6 mm)1KP56S-SW5/64-1/8 (2.0-3.2 mm)KP56S-H25–––KP56S-H-B10Permits use of 300 and 400 amp fixed nozzles with 200 amp gun and cable.Permits use of 100 amp contact tips with 200 amp gun and cable.(3)Permits use of 100 amp contact tips and nozzles with Magnum 250L gun tube.(1)(2)[ 6 ] Magnum Semiautomatic Guns.025-.045 (0.6-1.2 mm)

EXPENDABLE PARTSGAS NOZZLES AND INSULATORSAdjustable Slip-OnGas NozzleInsulatorCoarse ThreadGas NozzleGAS NOZZLES 100 ANozzlePkg. Qty.37 Nozzle Diameter.50 Nozzle DiameterFixed Flush1–––KP21-50-F.625 Nozzle Diameter–––Fixed Recessed1KP21T-37KP21T-50KP21T-62Gasless Nozzle1KP1939-1––––––Spot Nozzle1––––––KP21-62-FAS.62 Nozzle DiameterGAS NOZZLES 200 ANozzlePkg. Qty.38 Nozzle Diameter.50 Nozzle DiameterAdjustable Slip-On1KP22-37KP22-50KP22-62Adjustable Slip-On25KP22-37-B25KP22-50-B25KP22-62-B25Gasless NozzleSpot 47-1KP21-62-FASGAS NOZZLES 300 A and 400 ANozzlePkg. Qty.38 Nozzle Diameter.50 Nozzle Diameter.62 Nozzle DiameterAdjustable le �Slip-On �Slip-On ��Coarse Thread/Tip Recessed 1/8 in.1––––––KP24CT-62-SKP24CT-75-SCoarse Thread/Tip Recessed 1/8 rse Thread/Tip Recessed 1/4 in.1––––––KP24CT-62-RKP24CT-75-RCoarse Thread/Tip Recessed 1/4 ed RecessedFixed RecessedFixed TaperedFixed TaperedFixed Heavy DutyFixed Heavy DutyFixed FlushFixed ��.75 Nozzle DiameterGAS NOZZLES 600 ANozzlePkg. Qty.62 Nozzle Diameter.75 Nozzle DiameterCoarse Thread/Tip Recessed 1/8 in.1KP26CT-62KP26CT-75.88 Nozzle Diameter–––Coarse Thread/Tip Recessed 1/8 in.25–––KP26CT-75-B25–––Coarse Thread/Tip Recessed 1/4 Tip Recessed 1/4 in.1–––KP26I-75–––300 and 400 Amp600 AmpINSULATORSNozzlePkg. Qty.200 AmpAdjustable Slip-On1KP32Adjustable Slip-On25KP32-B25Adjustable Slip-On1Adjustable Slip-OnCoarse ThreadCoarse ThreadCoarse ThreadCoarse Thread25125125–––Magnum Semiautomatic Guns [ 7 34CT-B25–––KP36CTKP36CT-B25

PRODUCT SPECIFICATIONSGun ModelGun RatingAmperage/DutyCycle/Shielding GasCableLengthft. (m)Wire Diameter.025-.035 in. (0.6-0.9 mm)Wire Diameter.035-.045 in. (0.9-1.2 mm)Gun ConnectorGun ConnectorPackageOpen-End Fast-Mate PackageOpen-End Fast-Mate PackageK530-5, K530-6 (1)K530-3 (FCAW-SS only)Magnum 100L100A@40%CO210 (3.0)Magnum 200200A@60%CO210 (3.0)15 (4.5)Magnum 250L250A@40%CO212 (3.6)15 (4.5)Magnum 300300A@60%CO210 (3.0)15 (4.5)K470-1K470-2400A@60%CO210 (3.0)15 (4.5)K471-1K471-220 (6.1)25 (7.6)K471-10K471-13Magnum 400STANDARD K497-2K497-1Wire Diameter1/16-5/64 in. (1.6-2.0 mm)Gun ConnectorOpen-EndFast-Mate K497-21(3)K533-7 (Fixed Gas Nozzle)K533-3 (Adjustable Gas Nozzle)Magnum 400DUAL SCHEDULEMagnum 400DUAL PROCEDURE400A@60%CO2400A@60%CO215 (4.5)15 (4.5)K1722-2Magnum 400SHORT NECK400A@40%CO215 (4.5)K541-3(1)K498-1Wire Diameter.052-1/16 in. (1.3-1.6 4K470-6K479-4K471-22 (3)K471-11K471-14K471-6K479-6K471-15K575-2Includes 4-pin MS-type connection for trigger control. (2) Includes K466-1 Gun Connector Kit. (3) Includes K466-10 Gun Connector Kit.Gun ModelMagnum 550AmperageRating550A@60%CO2CableLengthft. (m)Wire Diameter.052-1/16 in. (1.3-1.6 mm)Wire Diameter5/64-3/32 in. (2.0-2.4 mm)Gun Connector600 A Open-EndGun Connector600 A Open-End15 (4.5)K598-7K598-11CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. Onoccasion, purchasers may ask Lincoln Electric for information or advice about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and the knowledgethey may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrantor guarantee or assume any liability with respect to such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express or implied warranty that mightarise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any customers’ particular purpose is specifically disclaimed.Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control ofLincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

Miller Intellimatic, Sidekick, D-51A, Porto-Mig Millermatic 130, 200, MM-35, S-42GL, S-52A, S-54A, Swing Arc-Dual, Swing Arc-Single S-32S, 52D, 54D, 54E, 60 Series K466-3 EXPENDABLE PARTS GUN CONNECTOR KITS GUN CONNECTOR KIT Wire Feeder Manufacturer Wire Feeder Model Magnum 200 Fast-Mate , 300 Fast-Mate , and 400 Fast-Mate , Single .

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