Ultraflex Cleanroom UCR All Types Clean Work Cabin

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Ultraflex Cleanroom UCRAll TypesClean Work CabinTechnical Concept

Technical Concept Ultraflex CleanroomProduct DescriptionSystem Construction and FunctionThe UCR is a free standing fully functional cleanroom. TheUCR can operate with laminar or turbulent air-flow andmeets the requirements for cleanroom classes 3.0 to 8.0according to DIN EN ISO 14644-1 or M 1.5 (1) to M 6.5(100 000) according to US Federal Standard 209E.Self-supporting module sheet metal 1 provides the basicUCR construction, combined with stainless steel memberswith a standard height of 400 mm, connected to aluminium,steel or stainless steel pedestals 2. Either Ultraflex CeilingGrid (types UFR-55/70-T/E and UFR-55/70-T/P) or UltraflexCassette Ceiling which is made according to EU-GMP orFDA can be used for the cleanroom ceiling 3. Filter FanUnits 4 (FFUs), provided with AC motors or electronicallycommutated DC motors, supply the cleanroom with clean air(optional prefilter 5). The UCR system comes standard withPVC curtains 6.The UCR system can be installed as an open or closed system, and available wall materials include simple PVC stripcurtains or partition walls made of aluminum, steel, stainlesssteel, Macrolon or glass. Coated floors and raised floorsmade of aluminum or steel are also part of the system.There are various possibilities to combine the different components.Complete solutions with integrated make-up air, exhaust air,self-contained cooling and controls are also available.51The FFUs draw room air in and blow it through a HEPA filterinto the working area 7, which is cleaned with a vertical, lowturbulent air-flow. The contamination in the working area ispushed out to the bottom. In open systems (Fig. 1) the airsimply flows out into the surrounding room. In closed systems (Fig. 2) the air returns through the return air chases 8and the plenum 9 to the FFUs. To achieve this flowpath theUCR is installed with walls 10 and plenum covers 11. Prefilters can be integrated in the return air chases of the ceilingsystem if required.2The length and width of the UCR can be determined basedon the space requirements. Depending on the load of ceilingcomponents a span of up to 4 800 mm can be built withoutany intermediate columns or hangers. The clear height ofthe UCR can be from 2 000 mm to 3 000 mm.4376Fig. 1 Open system, example1194513102Legend1610768Module sheet6metal7 Exyte Technology Subject to technical modificationClean working2Pedestal3Cleanroom ceiling8Return air chase4Filter Fan Unit9PlenumCOMPACT10 Wall systemPrefilter11 Plenum cover5Fig. 2 Closed system, example2PVC curtainExyte TA UCR E 09092019 Version 0.01area

Available DesignsKey Features– Partition wall systems made of steel, stainless steelor aluminum– Stable, aesthetically pleasing, inexpensive system– PVC panel curtains and PVC strip curtains– Short lead time and quick installation withoutcustomization– Glass or Macrolon glazing– Easy dismantling and relocation– Aluminum or stainless steel doors– Low plenum height is advantageous for installationin existing buildings– Adjustable height pedestals either floor-mounted oron casters– Very suitable for unique solutions– Either surface mounted or recessed light fixtures– Can be used as a laminar flow or turbulent air system– Filter Fan Unit COMPACT with single phase AC motor orelectronically commutated EC motor, both have externalrotor motors with stepless adjustment– Designed according to GMP- or FDA-guidelines, availablefor pharmaceutical industry, biotechnology or food industry– Prefilter and/or cooling coil (standard sensible capacity2 kW) for Filter Fan Units– Air-flow adjustment via plug & play cabling with manualspeed controller or programmable LON bus control– HEPA filter classes H13 to U17Fig. 3 Filter Fan Unit COMPACT with prefilter 5Fig. 4 Filter Fan Unit COMPACT with cooling coil and refilter 53

Technical Concept Ultraflex CleanroomFig. 5 Open system with double skin aluminum panel walls; special size: length 16 740 mm width 5 580 mm,clear height 2 800 mm; integrated entry with PVC strip curtainsType DesignationHeight Width Length–Series–SystemUltraflexCleanroomUCR –System0 open system mobile (on casters)1 open system suspended2 open system floor mounted3 open system floor mounted with raised floor4 closed system floor mounted with raised floor5 closed system floor mounted without raised floorSeries1 Electronics (ceiling grid UFR-55/70-T/E)2 Pharmaceutical industry (ceiling grid UFR-55/70T/P)3 Pharmaceutical industry (cassette ceiling UKD)4 Special designModule DimensionsLength x Width1 200 x 1 800 / 2 400 / 3 000 / 3 600 / 4 800 (mm)2 400 x 1 800 / 2 400 / 3 000 / 3 600 / 4 800 (mm)3 600 x 1 800 / 2 400 / 3 000 / 3 600 / 4 800 (mm)4 800 x 1 800 / 2 400 / 3 000 / 3 600 (mm)314102Fig. 6 Open system without raised floor;length 3 780 mm width 2 580 mm (example)Height2 400 mm – overall height, clear height 2 000 mm2 800 mm – overall height, clear height 2 400 mm(Standard)4 Exyte Technology Subject to technical modificationExyte TA UCR E 09092019 Version 0.01

Submittal TextThe UCR system is suitable for cleanroom classes up to 3.0according to DIN EN ISO 14644-1.Self-supporting sheet metal provides the basic UCRconstruction of the plenum, combined with aluminum, stainless steel members with a standard height of 400 mm, connected to aluminium, steel or stainless steel pedestals forfloor mounting, or suspended from the room ceiling.Either Ultraflex Ceiling Grid (types UFR-55/70-T/E andUFR-55/70-T/P) or Ultraflex Cassette Ceiling which is madeaccording to EU-GMP or FDA can be used for the cleanroom ceiling. Filter Fan Units (FFUs), provided with ACmotors or electronically commutated DC motors, supply thecleanroom with clean air (prefilter optional). The UCR system is provided with standard PVC curtains.The FFUs draw room air in and blow it through a HEPA filterinto the working area, which is washed with a vertical, lowturbulent air-flow. The contamination in the working area ispushed out to the bottom.Open SystemsThe air is flowing below the working area perimeter-curtainsinto the surrounding room and is absorbed again by theFFUs.Closed SystemThe UCR system is designed with partition walls and closedceiling grid plenum. The return air is circulating through thereturn air chases back to the plenum and is absorbed againby the FFUs. Alternatively, the return air flow for cleanroomclasses ISO 7.0 and 8.0 can take place through perforatedceiling blanks.Prefilters can be integrated in the return air chases of theceiling system if required.The length and width of the UCR can be determined basedon the space requirements. Depending on the load of ceilingcomponents a span of up to 4 800 mm can be built withoutany intermediate columns or hangers.NoteAdditional submittal text and installation concepts can befound in the technical descriptions of the single components.Cleanroom Class10,000 FFU coverage 15 %, filter class H141,000 FFU coverage 25 %, filter class H14100FFU coverage 50 %, filter class H1410FFU coverage 75 %, filter class U151FFU coverage 100 %, filter class U15Cleanroom Ceiling SystemCeiling grid UFR-55/70-T/E(electronics)Ceiling grid UFR-55/70-T/P(pharmaceutical industry)Line ceiling grid UFR-55/70L-TCassette ceiling UKD (pharmaceutical industry)Filter Fan Unit COMPACTFor FFU COMPACT AC with single-phase externalrotor motor, air volume adjustable through ControlSystem ACFor FFU COMPACT EC with electronicallycommutated, external rotor motor, volume flowadjustable through Control System DCLightingRecessed luminairesTeardrop luminairesTrack-mounted batten luminairesPharmaceutical track-mounted batten luminairesPedestalsAluminium anodizedPowder-coated steel similar to RAL 9010Brushed stainless steelWall designPVC panel curtainPVC strip curtainDouble skin stainless steel panels, brushedDouble skin aluminium panels,anodized or coated similar to RAL 9010Double skin steel sheet, powder-coated similar toRAL 9010Alucobond, 4 mmMacrolon glazing, clearGlass panes, clearManufacturerTypeExyte Technology GmbHUCR– – – 5

Local SupportWherever You Need UsExyte Technology GmbHRosine-Starz-Str. 2-471272 RenningenGermanyPhone 49 711 8804-8000Email info@exyte-technology.netExyte Technology Shanghai Co., Ltd.No. 139 Beimin Road,Chedun, Songjiang201611 Shanghai, ChinaPhone 86 21 37838360Email info@exyte-technology.netexyte-technology.net

Either Ultraflex Ceiling Grid (types UFR-55/70-T/E and UFR-55/70-T/P) or Ultraflex Cassette Ceiling which is made according to EU-GMP or FDA can be used for the clean-room ceiling. Filter Fan Units (FFUs), provided with AC motors or electronically commutated DC motors, supply the c

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