Spray Dryer - Ideal Vac

式 ノズルSpraying型 �2加圧空気Connection ofpressurized air70F 2850 7064A 排気⑩Easy to take apart for cleaningto prevent )(12)(13)(14)(15)F 2050 Two-way nozzle systemF 2850 3⑦⑤64A A ⑥⑪64F 2050 A ③④F 1650 A Part nameHeaterSpray nozzleLiquid sending pumpBlower, exhaust filterSolenoid valve3-way solenoid valveNeedle valvePressure meterNozzle cooling portInlet temperature e for gas(A)Nozzle for liquid(F)⑨Part nameOutlet temperature sensorBlindSuction port, suction filterNozzle cooling connection portDrying chamberCapDistributorCycloneProduct collecting containerABCModelNozzle No. Size (µm)A 406(F)1650B 1270(Standard) (A)64C 1626A 508(F)2050B 12701(A)64C 1626A 508(F)2050B 12702A(A)70C 1778A 711(F)2850B 12702(A)70C 1778A 711(F)2850B 12703(A)64C 16261AHandlingApplications大きさ( )A 406B1270C1626A 508B1270C1626A 508B1270The tip of the nozzleC1778comprises of a nozzle forA 711B1270liquid and a nozzle for gas.C1778A 711B1270C1626Particle size1 40µm5 40µm5 50µm10 40µm10 50µmParticle sizes may vary on samples used andparameter settings.Food and medicinal products: Powdered milk, eggyolks, soy sauc e, c of fee, starches, proteins,hormones, serums,antibiotics, enzymes, fragrantmaterials, essences, etc.Organic chemistry: Waxes, dies, cleaning agents,sur face acting agents, agricultural chemicals,antiseptic agents, synthesized resins, pigments, etc.Inorganic chemistry: Ferrites, ceramics, photocopytoners, magnetic tape materials, photosensitivematerials, various industrial chemicals, waste fluidof samples, etc.Optional itemsProduct nameFine grain sample collecting cycloneSafety coverStatic removal brush setAir filter Mist separator Regulator setSupply air filter box (for 0.3 μm collection)Product code212780212784212788212789212791The one touch removal system has madethe removal and cleaning of the dryingchamber, the cyclone, and the productcontainer much easier.Solvent Recovery Unit GAS410Repeatability of spray drying testTestNo.Sample name12345Coffee solutionCoffee solutionCoffee solutionCoffee solutionCoffee solutionSampledensity(%)55555Drying conditionsInlet temp.( C)150150150150150Yamato Scientific America Inc.CATV1-201701Outlet temp.( C)8080808080Dry air amount(m3/min)0.450.450.450.450.45Spray air )147(1.5)GB-210ATest sample amount(g)198198.7200.6198.1199.3Sent amount of sample liquid Test timeYield(g)Recovery 79.882.884.3(min)3030303030www.yamato-usa.com100

Spray Dryer Pulvis Mini BedSpray Dryer (For Granulating, Drying, Mixing)GB-210BProcessingcapacityTemp.control range50g to 300g40 to 220 CSample flow Variable up to 26ml/minSpray nozzle Nozzle for liquid(selectable)Nozzle for gasSpray dryer capable of granulating and drying wet powder.Designed to granulate powder and drywet powder using a fluid bed. This is afluid bed drying granulator used incombination with the basic unit GB210and Mini-bed attachment GF200.Conditions such as hot air temperature, airamount, binder liquid flow amount can beset easily with the setting dial on the front ofthe unitThe chamber is made of ultra hard glassand the user can observe status of the fluidbed or spraying status. Also, the flowagemeter, the spraying pressure meter, thechamber inlet/outlet temperature indicatorare useful for evaluation of dataThe unit can also be used as a sprayingdryer by installing the mini spray attachmentGF300 (optional)The unit has an automatic lift as a standardto enable convenient installation or removalof the glass chamber attachmentControl PanelSpecificationsModelTemp. adjusting unit setting rangeTemperature adjusting accuracySpraying systemDrying air amount adjusting rangeSpray air pressure adjusting rangeLiquid sending pump flow rate rangeExternal outputAutomatic liftTemperature adjusting deviceTouch panelControl select switchTemperature sensorHeaterLiquid sending pumpSpraying air pumpService outletSuction blowerFilterSpray nozzle cooling mechanismSpray air connection diameterExhaust connecting diameterSafety deviceExternal dimensionsWeightGB-210B40 to 220 C (inlet temperature), 0 to 98 C (outlet temperature)Inlet temperature 1 CTwo-way nozzle, Nozzle No. 1A as standard0 to 0.7m3/min0 to 0.3MPa0 to 26mL/minInlet temperature, outlet temperature, temperature outlet (4-20 mA)Moving up/down of glass chamber automatic liftPID digital temperature adjusting deviceBlower, heater, liquid sending pump, pulse jet switch, error displayInlet temperature, output temperature control switch (outlet temp. control is conditional)K-thermocouple2.0 kW (at 200V) to 2.88 kW (at 240V)Fixed amount peristaltic pumpSpraying air compressor (sold separately) is usedFor stirrer: AC100V, Max. 2ABypass blower, brushless DC motorSuction filter, exhaust filterConnector: nipple x 2, O.D.: ø10.5mmNipple diameter: ø7mmø50mmInlet/outlet temperature overheat, sample feed reverse rotation mechanism,over current electric leakage breaker, nozzle connection errorW760 x D420 x H1,350 mm 110 kgPower supply (50/60Hz) rated current AC220V 17A, AC240V 18A, Switching of terminals necessaryAccessoriesSilicon tube (with a stopper) x 3, tiron tube (with a stopper) x 2, exhaust duct (with onehose band) x 1, outlet temperature sensor, spray air tube, sample box, static electricityremoval earth, Teflon braided hose 5m (with two hose bands), container table101Yamato Scientific America Inc.CATV1-201701GB-210BInlet temperature, outlet temperature, anddrying air amount aredigitally displayed.Setting is made onthe touch panel thatallows operation settings, operation statusdisplay as well as error display, and settingsof various operation conditions.Mini bed attachment GF200Processing50 to 300gcapacity(It differs depending onwhether the unit is of the batchtype or specific samples used.)Flow layer3Lchamber capacitySpray nozzleDual fluid nozzle: 1A standardStirring bladesIntegrated inside the flow layerchamberFilterPolyester(Carbon fiber mixed PTFEmembrane laminate)Filter cleaningmechanismGlass partsWeightPulse jet systemUltra hard glass 13 kgwww.yamato-usa.com

DiagramSpraying Nozzle⑪⑫⑬型⑤F 16501A (標準) A64 ⑳Connection ④⑯②2AF 2050 64A F 2050 70A Two-way nozzle systemF 2850 270A F 2850 64A ⑩大きさ( )A 406B1270C1626A 508B1270The tip of the nozzleC1626comprises of a nozzle forA 508liquid and a nozzle for gas.B1270C1778A 711B1270C1778A 711B1270C1626Easy to take apart for cleaningto prevent 7)(8)(9)(10)式 ノズルNo.Part nameHeaterMicro porous plateFlow layer chamberFilter chamberNozzleFilterLiquid sending pumpBlowerInterim pipeSolenoid 8)(19)(20)Nozzle for gas(A)Nozzle for liquid(F)⑨Part name3-way solenoid valveNeedle valvePressure meterStirring bladesStirring motorInlet temperature sensorOutlet temperature sensorBlindSuction port, suction filterNozzle cooling connection portABCModelNozzle No. Size (µm)A 406(F)16501AB 1270(Standard) (A)64C 1626A 508(F)2050B 12701(A)64C 1626A 508(F)2050B 12702A(A)70C 1778A 711(F)2850B 12702(A)70C 1778A 711(F)2850B 12703(A)64C 1626HandlingParticle size1 40µm5 40µm5 50µm10 40µm10 50µmParticle sizes may vary on samples used andparameter settings.Granulation, drying, mixing of powderApplications:Medicines, food, catalyst, die, detergent,ceramics, etc.Optional itemsUse of the one touch removalsystem has made removal orcleaning of the drying chamber,cyclone or the product containermuch easier.The unit accepts sample weight as less as50 to 300g and is suitable for experimentsof expensive samples or those of a laboratory level.Example of implementationProduct nameSafety coverViton packing for cyclone inlet/outlet (1 set of 2 types)Teflon packing for cyclone inlet/outlet (1 set of 2 types)Air filter Mist separator Regulator setSupply air filter box (for 0.3 µm collection)Product Weight Name(min)Density(%)Spray amount(min)Test conditionsResultsInlet temp. Liquid sending Spray pressure Spray times Nozzle height Average dia. 12 115 mesh2( C)rate (g/min)recovery rate(%)kPa (kg/cm )(times)(cm)(µm)SiliconOxidized ironCeramicsAluminaSilicaLactoseBlack tea essenceGrease containing VAPVAPVACMCSorbitolGuar gumGlucose1515151515146459 (0.6)98 (1.0)78 (0.8)59 (0.6)78 (0.8)98 (1.0)59 (0.6)59 32365862828860807782*The average granule diameter is a geometric average.Yamato Scientific America Inc.CATV1-201701GB-210Bwww.yamato-usa.com102

Spray DryerFine powder: 40 to 100μm with larger capacityDL410EvaporatedMax. 3,000mL/hwaterTemp.control range40 to 300 CSampleflowVariable up to 70ml/min.Spray nozzle(selectable)Two-way nozzleOperationEasy operationSpray drying of fine powder as small as 100µm with a high recovery rate.This spray dryer can produce fine particles from 40 to 100μmwhich are considered to be extremely difficult to produce inlaboratories. It is useful for preliminary tests for pilot plant orexpensive samples, micro capture spray drying research,substitute for general laboratory drying method etc.The DL410 is a larger capacity spray dryer that also does not require theliquid sample or solution to undergo any pre or post-processes such asfiltration, separation, or pulverization. The use of organic solvents is fullysupported with the attachment of our GAS410 organic solvent recoveryunit. Small, expensive and/or heat sensitive samples can be dried quicklyand efficiently with this easy to operate system.Processes samples as small as 0.5 g of solid matterSafe for heat-sensitive samples, such as food or medical productsNo risk of contaminationDigital display of inlet/outlet temperature and drying air volumeDetachable drying chamber, cyclone and product vesselFast and easy clean upUniversal power supply and multilingual touch screen controllerEasy operation and maintenanceThe hot air inlet and drying chamber cover automatically move up and down, and since the cyclone and product vessel can easily be removed, cleaningand maintenance after your experiment is easyControl functions are conveniently arranged on the control panel for various conditionsThe temperature recorder, air flow meter, pressure gauge and other measurements allow easy control of experiment conditionsSpecificationsModelWater evaporation rateTemperature control rangeTemperature control accuracyDry air flow rateAir spray pressure control rangeSpraying systemSpray/hot air contact systemTemperature controllerTemperature sensorStainless pipe heaterSample liquid feeding pumpSolvent recovering capability (optional)Spray line cleaningSafety deviceAir spray pressure gaugeExternal dimensions (W x D x H)WeightPower sourceIncluded AccessoriesSample liquid tubeSafety CoverStatic removal brushAir hoseExhaust DuctOptional AccessoriesOrganic Solvent Recovery UnitInlet/outlet temperature recorderViton/Tiron Feeding TubeNozzleCompressed airType of gas103Yamato Scientific America Inc.CATV1-201701Dimensions (Unit:mm)DL410Max. approx. 3,000 ml/h40 C - 300 C at inlet 1 C at inletMax. 1.2 m³/min0 - 600 k Pa (0-6 kg/cm²)Two-way nozzle (Dia. of orifice: 0.7mm) Nozzle No.3 standard supplyDownward spray parallel flow systemPID digital temperature controllerK thermocouple2kW x 2 at 240VQuantitative peristaltic pump, flow rate variable up to 70ml/min.Organic solvent recovery unit GAS410 must be usedNeedle inside the nozzle to clean the mesh automaticallySelf-diagnostic functions (e.g. temperature aberration); Sample feed reversalBourdon tube: 600k Pa (6 kg/cm²)1750 x 1060 x 880 mm or 69 x 42 x 35 in180 kg or 397 lbsAC 200V - 240V, single-phase 24 ASilicone tube - 2 pcsYes1pc1 pc1 pcGAS410212792 - factory installedPlease inquire4, 5 (options), 3 standard28 L/min air volume and 8 kgf/cm2 compressed air is requiredN2 gas (99.99% purity, medical grade) is required when using GAS410DL410www.yamato-usa.com

③④A ⑥⑪3排気⑦⑤A 711B127070 C1778A 711F 2850 B1270A64 C1626 F 2850 A⑰⑮⑫Suctionfilter④Nozzle for gas(A)Nozzle for liquid(F)⑨⑩SampleSpraying NozzleModelPressurized air①AIROUT⑧⑥⑤Nozzle No.3(F)28504(F)601005(F)100150(Standard) (A)64.5AIRINCSpraying Nozzle size (μm)⑪②B(A)120(A)130Size (µm)A 711B 1270C 1638A 1530B 2550C 3060A 2550B 3825C 4530Particle sizeup to 50µm40 100µm40 200µmParticle sizes may vary on samples used and parameter settings.⑦Control Panel(1)Orifice tube(2)Drying air flow meter(3)Heater(4)Drying chamber(5)Drying chamber lower half(6)Cyclone(7)Product vessel(8)Aspirator(9)Sample feed pump(10)Atomizing nozzle(11)Atomizing pressure control valve(12)Atomizing pressure gauge(13)Needle knock Solenoid valve(14)Nozzle blower Solenoid valve(15)Cool air control valve(16)Head elevation control valve(17)Air cylinder for head elevationMultilingual touch screen controllerApplicationEquipment(1) Spray granulationWith the process of granulation and spheronization, powder liquidityis significantly improved and the pressure is uniform. Applications:aluminum, zirconia, ceramics, heavy metals, cemented carbidefields etc.Static removal brushBurn prevention safety cover(2) Micro captureIn spray drying, the combination of core and coating material is asource solution to obtain encapsulated powder.Burn prevention safety cover and the staticremoval brush are standard ）evaporation time(sec)Applications:Ink for pressure-sensitive paperAdjustment of pharmaceutical products flavouring and lyolysis.Encapsulation of fragrances used in food and hygiene relatedproductsEncapsulation of dyes, fertilizers, oils, adhesives etc.(3) Spray cooling granulationDifficult to get dry powder, such as wax,oils and fats, fatty acids, etc.(4) Special applicationsSpray concentrated, spray reaction,powder sizing, etc.050 100μmPowder generated by DL4101.0100 1502002503000.10.01101001000Drying time until the liquid droplets arecompletely evaporated with hot air.Dropletsize(μ)液滴径（μ）Yamato Scientific America Inc.CATV1-201701DL410www.yamato-usa.com104

Inert N2 Gas Sealed SystemHighly safe N2 gas sealed circulation systemGAS410Circulationflow30.12 to 0.65m /minRecoverycapacity1,300ml/h or moreWith integrated freezerCost savings With integrated compressorInert N2 Gas Sealed System used in conjunction with Spray DryersThe Inert N2 Gas Sealed System is used to prevent externaldischarge when combined with a spray dryer (ADL311SA orGB-210A) when using an organic solvent.Dehumidifier (Freezer) integrated in GAS410. No extra Freezer/dehumidifier equipment neededCompressor included, no need for a separate compressor to operate thespray dryer ADL311SA when using organic solvent samplesFlammable or toxic solvents can be processed by combining a N2 gas sealedcirculation system and a solvent recovery system (with freezer and capacitor)Explosion safety with closed loop N2 inert gas systemRecovery of solvent to protect the environment and enable minimized pollution.Drying of easily oxidized materials is possibleSupports low temperature drying of materials that easily deform with heatNo freezing risk due to organic solvent with aqueous solution mixtureswhich could cause damage to the closed loop GAS410 systemSpray drying and recovery of products and solvents are performed withmeticulously devised safety measuresGAS410ADL311SAMovable castersExample of installation: ADL311SA GAS410SpecificationsModelSolvent recovery systemCirculating gasCirculating volume flowCompressor (for spraying)Circulation blowerSolvent recovery containerFreezerSolvent recovery mechanismFilterInstruments105GAS410O2 SensorPumpSafety deviceExternal dimensionsWeightCapacitor freezerN2 gas (sealed circulation when connected to ADL311SA or GB-210A)0.12 to 0.65m3/minLinear compressor integratedRoots blower2L flaskAir-cooled condensation full-sealed type: 400W R404ACapacitor cooling mechanismCartridge filterCooling trap temperature display monitorFilter differential pressure meter (monitor for clogging of filter)O2 density display monitorBlower wind amount adjusting volumeSolid electrolyte (Zirconium) limit current typeFor circulation to measure OxygenO2 density meter, flammable gas alarm, electric leakage breaker, N2 gas forced introduction (when removing nozzles)W700 x D950 x H1,500 mm 130 kgPower source (50/60 Hz) rated currentRequired N2 amountAccessoriesAC200 to 240V 5A (15A)15 L/h at 0.1 MPaSet of connection parts, anti-seismic clamps, interface cable, sample gas for gas alarm inspection, 2L flaskYamato Scientific America Inc.CATV1-201701GAS410www.yamato-usa.com

DiagramSampleメクラIntroductionof N2Not used for GA310 onlyControl )(14)(15)(16)(17)(18)(19)Part nameCapacitorSensorBall valveClampRecovery flaskFilter elementFilter caseDifferential pressure meterFlow meter (for introduction of N2)CompressorSolenoid valve (for N2 control)Flow meter (for measuring O2 density)FilterPumpO2 SensorSolenoid valve (for exhaust)BlowerSolenoid valve (for introduction of N2)Solenoid valve (for air supply)No.ABCDEFGHIJKLPart nameO ringPackingHoseSpray nozzleTubeAluminum honeycombCapPressure meterNeedle valve3-way valveSolenoid valvePackingFieldsNon-oxide ceramicsPolymer materialSuper conductivitymaterialsMedicinal productsFood productsMaterial researchMajor control functions and detection functionClosed system (N2 gas sealed circulation type)O2 density control functionFlammable gas detection functionInlet temperature overheat detection functionOutlet temperature overheat detection functionIn case of an abnormality, the alarm soundsand liquid flow stopsOther self diagnostics functionsDetection of temp. sensor disconnectionOverheat preventionDetection of absence of spray nozzleConnectionOptional itemsProduct nameFilter element 0.1µViton packing for cyclone inlet/outlet (1 set of 2 types)Teflon packing for cyclone inlet/outlet (1 set of 2 types)Dry air flow meter (differential pressure type)*Product code212785212781212782212786* The item marked "*" shall be ordered together with the main unit.Rear of GAS410Yamato Scientific America Inc.CATV1-201701ADL311SA GAS410 stand with caster whe

Yamato Scientific America Inc wwwyamato-usacom Spray Dryer Contents Spray Dryer Overview Compact & Economical ADL311SA Versatile Mini-spray GB210A Versatile Granulation GB210B Large Capacity DL410 Inert N 2 Gas Sealed System GAS410 Spray Dryer Reference Application Data Spary Dryer Accessories Page Page Page Page Page Page Page Page 96 97 99 .