Frencken Machining
Frencken MachiningProduction facilityDecember 2018Sub-micron machiningMillingHembrugX500Nano-Focus 425TurningHembrug Slantbed Microturn 100 CNC( 2 machines )Hembrug Slantbed Microturn 100 CNC( 2 machines )Hembrug Slantbed Microturn 100 CNC( 3 machines )Y500Z350RangeMax Ø310, Length: 350mmMax Ø310, Length: 350mmMax Ø450, Length: 350mmRemarksCNC Siemens 840D, 5-axisRemarksCNC Siemens 840D, Shop TurnDriven toolsCNC Siemens 840D, Shop TurnDriven toolsCNC Siemens 840D sl, (Slimline)Driven toolsCNC machining RobotizedMillingHermle C42(Work Centre of 2 machines, 1 Automation)Hermle C42(Work Centre of 1 machines, 1 Automation)Hermle C40 UPX800Y800Z550800800550850700500Fehlmann Picomax 60-M500350610Fehlmann Versa 645350500300Heller H4000(Work Centre of 2 machines, 1 Automation)Matsuura Cublex 42(Work Centre of 2 machines, 1 Automation)Heller MC25Centre of 3 machines, 1 ksRemarksCNC Siemens 840D, 5-axis100 pallets, robot trackCNC Siemens 840D sl, 5-axis22 pallets, robot loadingCNC Heidenhain TNC530, 5-axis15 pallets, robot containerCNC Heidenhain TNC430, 5-axis35 15 pallets, Robot CELLCNC Heidenhain Tnc640 , 5-axis32 pallets ITS148 Fanuc robotCNC Fanuc 310i, 4-axis35 pallets, Robot trackSiemens 840D, 5-axis Mill Turn80 pallets, robot trackCNC Siemens 840D, 4-axis (Work120 pallets, Robot trackRange
Schaublin 140RSpinner SB-32Spinner TS-46MC(2 machines , 2 Automations)Mori Seiki ZL-200SMC Twin spindleMori Seiki ZL-35A-750Max Ø300, Length: 370mmBar feeder max Ø32Max Ø25, Length: 300mmBar feeder Ø25Max Ø400, Length: 500mmBar feeder max Ø42Max Ø390, Length: 300mmBar feeder max Ø65Max Ø390, Length: 780mmMori Seiki NL-2000SY Twin spindleMax Ø250, Length: 510mmBar feeder max Ø65Mori Seiki NZ2000T2Y2(2 machines , 2 Automations)Mori Seiki NZ2000T3Y2Max Ø65, Length: 260mmBar feeder max Ø65Max Ø320, Length: 260mmEMAG VSC-250Max Ø280, Length: 150mmØ40-Ø205 L 150mmCNC Fanuc 18iDriven tools, sub spindleCNC Fanuc 32iDriven toolsCNC Fanuc 21iTB Manual GuideDriven toolsCNC Fanuc MSC-501Driven tools, sub spindleCNC Fanuc 15 TT-FLinear Pick and place UnitCNC Fanuc MSX-850III MapsIIIDriven tools, sub spindleLinear Pick and place UnitCNC Fanuc MSG 701 MAPPS IVDriven tools, sub spindleCNC Fanuc MSG 701 MAPPS IVDriven tools, sub spindleSkid based robot cellCNC Siemens 840D, Shop turnLinear Pick and place UnitDriven toolsCNC machining stand-aloneMillingHermle B300 (2x)Hermle C1200 UFehlmann Picomax 54Hermle C40Hermle UWF 902 SHermle C 800VHaas VF-3SSYTHaas TM- C Heidenhain TNC530, 5-axisCNC Heidenhain TNC430, 5-axisCNC Heidenhain TNC310, 3-axisCNC Siemens 840D, 5-axisCNC Heidenhain TNC426, 4-axisCNC Heidenhain TNC430, 3-axisCNC HAAS (FANUC)3-axisCNC HAAS (FANUC)3-axisRemarks
Schaublin 180 CCN (3 x)Schaublin 125 CCNSchaublin 110 CNCSpinner SB-32Weiler E70/80Max Ø280, Length: 650mmMax Ø270, Length: 400mmMax Ø200, Length: 300mmMax Ø25, Length: 300mmBar feeder Ø25Max Ø800, Length: 2000mmCNC Fanuc 20TCNC Fanuc 20TCNC Fanuc 20T, driven toolsCNC Fanuc 32iDriven toolsCNC Siemens 810DMori Seiki SL-253MCMax Ø390, Length: 485mmMori Seiki NL-2500Y (2x)Max Ø356, Length: 705mmMori Seiki NL-2000SY twin spindleMax Ø160, Length: 505mmMori Seiki ZT-2500SYTwin spindleMax Ø320, Length: 350mmMori Seiki NZ-2000 T2Y2Twin spindle (2x)Max Ø215, Length: 350mmMori Seiki NZ-2000 T3Y2Twin spindle(automated with robot loading)Max Ø215, Length: 350mmCNC Fanuc MSG-501 Mapps IDriven toolsCNC Fanuc MSX-850III MappsIIIDriven toolsCNC Fanuc MSX-850III MappsIIIDriven tools, bar feederCNC Fanuc MSG-501 MappsIIIDriven tools, sub-spindle ,feederCNC Fanuc MSG-501 MappsIIIDriven tools, sub-spindle,feederCNC Fanuc MSG-501 MappsIIIDriven tools, sub-spindleSheet metalLaser cutterMazak STX MKII 48Aluminum:Brass:Steel:Stainless steel:Precious metal:(Non-chlorinated) plastics:Punching machineAmada Aries 245X2500Y1250Z100RemarksPallet changerCAM Radan 2016, programmingX1270Y1000Z4.5RemarksCNC Amadan 04-PA40 Tonup to 5mmup to 4mmup to 10mmup to 10mmup to 8mmup to 10mm
Folding machineSafan E breakRangeLength: 2500mmRange: 300Amada PromecanLength: 2000mmRange: 100RemarksTS control systemRadbend V3.3 programming80 TonPromecan Da58 control system50 bove website is very useful for calculating folding force neededCutting machineSafan VS 255-4 metal shearsRange2500x1000mmLaser weldingRofin Integral Laser welding, sweetspot3X350Y193RemarksMax. thickness: 4mmZ393RemarksWith rotary axis Ø8 – Ø22CNC programmingIntelligent Pulse ManagementUp to 0.1 mm thicknessSpot weldingTecina 4620RemarksPower: 75KVAMax. Thickness: 2x3mmWelding equipmentMigatronic Dyna Mig 405Migatronic Flex 3000MIG/MAGFronius TPS 400iMIG/MAGMigatronic AD/DC 3000Migatronic PI250Migatronic 400 AC/DCMigatronic Pilot 2400H (2x)Migatronic Pilot 2400H Water CooledRemarksMIG/MAGTIGTIGTIGTIGTIG
Orbital welding equipment (inside cleanroom)SwagelockRemarksOrbital weldingRivetingBräcker KNE 080RemarksHeight: 200mmFree space: 80mmHeight: 300mmFree space: 600mmBaltecNC-TappingKuhne PIIIKuhne GIIMicrotap IIRange160x40mm160x40mm160x40mmSurface treatmentGrinding master, Time masters, Series 600WWGrit blaster, Prochim SRLGrit blaster, MHG SMG 54Spark Erosion machine, Waldmann ER-1500-TGRinsing Machine, Carbeto InternationalRolling barrel, Röster DL PKRolling barrel, Cetema R185 ECRolling barrel, Cetema SDD 185GRolling barrel, Cetema Minigrinder 04Lepping & Polishing machine, Kemet Europe x500x600mm1100x660x700mmØ2 – Ø10 mm1100x1030x675mmCapacity 7,5 L/h, power 3kW115 Litre, power 3,2 kW115 Litre, power 3,2 kWPower 2,2 kWMax Ø380Conventional MachiningGrindingOkamoto ACC63 DXJung, Surface grinderHahn & Kolb WS54Cincinatti monosetRange750x340x320500x300x300mmØ150x110mmØ 32x146mmRemarksSurface grinderSurface grinderCylindrical grindingCylindrical grindingTurningWeiler PraktikantWeiler Primus VCAmutio KW, S40004KW, S400018KW, S1250
MillingSupermaxX800Y600Z500BroachingEuma EHP-13 HERemarks3KW, S3200RemarksHydraulic, 13 TonSlottingURPE M200GX435Y235Z525RemarksRange: 0-200mmHoningSunnen MBB 1660RangeØ6 - Ø65mmRemarksAccuracy y AutomaticallyFully AutomaticallyFully AutomaticallySawingSawingKasto HBA 420 AUKasto SSB A2Amada 2500Measuring room (Conditioned)3D-Coordinate measuring machinesMitutoyo Crysta Apec (CNC)X2000Y900Z800Mitutoyo Euro-C 9106 (CNC)9001000600Mitutoyo BHN-506 (CNC)Mitutoyo BH 305 (CNC)Mitutoyo Legex 9106 (CNC)Mitutoyo Crysta-Apex C544 (CNC)Mitutoyo Euro-C 544 0RemarksElectronic feeler SP25MScanpak, 3D scanningElectronic feeler PH 10MScanpak, 3D scanningElectronic feeler TP20Electronic feeler TP20Electronic feeler PH 10MQElectronic feeler PH 10MElectronic feeler R-007Remarks:All machines are provided with MCOSMOS V3.3. R5 and Measure link (SPC)Measuring room is temperature and humidity controlledProfile projectorsMitutoyo PJ300 (2x)Vision Dynascope UltraBaty R14Remarks150x50mm200x150mm
Roundness gaugeMitutoyo RA426Mitutoyo RA/2200CNCMicroscopesOlympus SZ61 (3x)Olympus SZ60RemarksMax: Ø300Max: Ø300RangeEnlargement 45xEnlargement 63xMiscellanyElectronic Height Gauge, Trimos Vertical (8x)Electronic roughness, Mitutoyo SJ500Electronic roughness, Mitutoyo surftest SJ401Electronic roughness, Taylor Hobson, Surftronic DuoContracer, Mitutoyo CV/3200S8 CNCLayer thickness, Fisher D211 DEndoscope, Kappa CF11Endoscope, Storz 81482Hardness gauge, GNEHM G100ARemarksExternal TFT screenExternal TFT screenRemarksRange up to 600mmRange: 0,02-12RaRange: 0,02-12RaRange: 0,02-12RaRange: 200x300mmFerro-non-ferro materialEnlargement 50xEnlargement 50xProcess EngineeringProcess engineeringCAD/CAM, TopSolid 6.15 and New 7.13Radan/Radbend Advanced FabricationPROXIA (Coscom)MCOSMOS-1 v3.3 R5 CAT1000PSRemarksUp to 5-axis, simultaneousProgramming, sheet metalTool Management SystemOff-line measurement systemTool settingZOLLER, Saturn 1ZOLLER, Venturion 500ZOLLER, Magix 425DZOLLER, Premium V/011RemarksTool measurement, pre settingTool measurement, pre settingTool measurement, pre settingTool measurement, pre setting
Hermle B300 (2x) 800 600 500 CNC Heidenhain TNC530, 5-axis Hermle C1200 U 1200 800 500 CNC Heidenhain TNC430, 5-axis Fehlmann Picomax 54 500 250 160 CNC Heidenhain TNC310, 3-axis Hermle C40 850 700 500 CNC Siemens 840D, 5-axis Hermle UWF 902 S 600 450 500 CNC Heidenhain TNC426, 4-axis Hermle C 800V 800 600 500 CNC Heidenhain TNC430, 3-axis
There are different types of machining process used for sapphire material. The fig. 1 shows a graphical representation of sapphire machining processes i.e. laser machining process, grinding process, polishing process, lapping process, new developed machining process, compound machining process and electro discharge machining process. Fig.1.
Machining metals follows a predictable pattern with minimal creep. When machining plastics, quick adjustments must be made to accommodate substantial creep — not to mention that the material has a strong propensity for chipping and melting during machining. Simply stated, the basic principles of machining metals do not apply when machining
PCI Machining - Absolute Machine Tools 7944 Innovation Way Mason OHIO 44053 USA 1 (513) 701-5550 sales-usa@pci-machining.com PCI Machining Rue Copernic 42030 - Saint-Étienne FRANCE 33 4 77 42 60 88 sales@pci-machining.com services@pci-machining.com PCI Machining Vertriebsbüro Deutschland Lebacher Straße 4
Machining metals follows a predictable pattern with minimal creep. When machining plastics, quick adjustments must be made to accommodate substantial creep — not to mention that the material has a strong propensity for chipping and melting during machining. Simply stated, the basic principles of machining metals do not apply when machining
where the use of 5-axis simultaneous machining brings unequalled surface quality. Moreover, it is targeted at prototype machining, 5-axis trimming and special machining where full 5-axis machining is the requirement for quick and accurate manufacturing. Multi-Axis Surface Machining is also an add-on product to Prismatic Machining and Lathe .
The milling machining is limited to the XY plane and can thus follow 2-dimensional contours. The machining itself is limited to 2-dimensional contours. The third dimension is achieved by tilting and securing the machining plane. To machine the free -form surfaces, the 5 axes move dynamically and simultaneously. 2D machining . 2½D machining
Abrasive water jet machining (AWJM) process is one of the most recent developed non-traditional machining processes used for machining of composite materials. In AWJM process, machining of work piece material takes place when a high speed water jet mixed with abrasives impinges on it. This process is suitable for heat sensitive materials especially composites because it produces almost no heat .
process parameters, analysis of machining, response characteristics, Applications of the Abrasive Jet Machining, Water Jet Machining, Abrasive water Jet Machining, Ultra sonic machining. . Ghosh, Amitabh., Manufacturing Processes. New Delhi: Tata McGraw Hill
