CHAPTER 10 Naval Aviation Maintenance Program Standard .

COMNAVAIRFORINST 4790.2A15 Feb 2008CHAPTER 10Naval Aviation Maintenance Program Standard Operating Procedures(NAMPSOPs)Table of Contents10.1 Maintenance In-Service Training Program (NAMPSOP) .110.1.1 Introduction.110.1.2 Discussion .110.1.3 Responsibilities .310.1.4 Procedures.8Figure 10.1-1: OJT Syllabus (Sample).12Figure 10.1-2: NAVOSH/Safety Training .13Figure 10.1-3: NAMP Training Requirements .14Figure 10.1-4: NAMP Training Requirements (continued) .15Figure 10.1-5: NAMP Indoctrination Training .16Figure 10.1-6: Qualification/Certification Record (Left Side).17Figure 10.1-7: Qualification/Certification Record (Right Side) .1810.2 Fuel Surveillance Program (NAMPSOP) .1910.2.1 Introduction.1910.2.2 Discussion .1910.2.3 Responsibilities; O-Level and I-Level Commander, Fleet Readiness Center (COMFRC) Activities.1910.2.4 Aircraft Fuel Sampling Procedures.2210.2.5 Test Cell Fuel Sampling Procedures .2310.3 Navy Oil Analysis Program (NOAP) (NAMPSOP) .2410.3.1 Introduction.2410.3.2 Discussion .2410.3.3 Responsibilities .24Figure 10.3-1: Oil Analysis Request (DD 2026) (Front) .29Figure 10.3-2: Oil Analysis Request (DD 2026) (Back).3010.4 Aviators Breathing Oxygen (ABO) Surveillance Program (NAMPSOP).3110.4.1 Introduction.3110.4.2 Discussion .3110.4.3 Responsibilities .3210-i

COMNAVAIRFORINST 4790.2A15 Feb 200810.5 Hydraulic Contamination Control Program (NAMPSOP) .3610.5.1 Introduction.3610.5.2 Discussion .3610.5.3 Responsibilities; O-Level, IMA/FRC Activities.37Figure 10.5-1: Hydraulic Contamination Control Designation.41Figure 10.5-2: Hydraulic Contamination Control Qualification/Certification Worksheet .42Figure 10.5-3: Hydraulic Contamination Control Qualification/Certification Worksheet (continued) .43Figure 10.5-4: Hydraulic Contamination Control Trend Analysis Chart (Sample) .4410.6 Tire and Wheel Maintenance Safety Program (NAMPSOP) .4510.6.1 Introduction.4510.6.2 Discussion .4510.6.3 Responsibilities; O-Level, IMA/FRC Activities.46Figure 10.6-1: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level 49Figure 10.6-2: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level(continued) .50Figure 10.6-3: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level(continued) .51Figure 10.6-4: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - O-Level(continued) .52Figure 10.6-5: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - O-Level.53Figure 10.6-6: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - O-Level (continued) .54Figure 10.6-7: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - O-Level (continued) .55Figure 10.6-8: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - O-Level (continued) .56Figure 10.6-9: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements FRC/AIMD.57Figure 10.6-10: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements FRC/AIMD (continued) .58Figure 10.6-11: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements FRC/AIMD (continued) .5910-ii

COMNAVAIRFORINST 4790.2A15 Feb 2008Figure 10.6-12: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements FRC/AIMD (continued) .60Figure 10.6-13: Aircraft Tire/Wheel Maintenance Qualification/Certification Requirements - I-Level(continued) .61Figure 10.6-14: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - FRC/AIMD.62Figure 10.6-15: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - FRC/AIMD (continued) .63Figure 10.6-16: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - FRC/AIMD (continued) .64Figure 10.6-17: Support Equipment/Armament Weapons Support Equipment Tire/Wheel MaintenanceQualification/Certification Requirements - FRC/AIMD (continued) .6510.7 Quality Assurance (QA) Audit Program (NAMPSOP).6610.7.1 Introduction.6610.7.2 Discussion .6610.7.3 Responsibilities .6610.7.4 Work Center, Program, and Special Audits .6710.8 Oil Consumption Program (NAMPSOP) .7010.8.1 Introduction.7010.8.2 Discussion .7010.8.3 Responsibilities .7010.8.3.1 Wing and O-Level Activities .7010.8.3.2 Fleet Readiness Center (FRC).72Figure 10.8-1: Engine/Gearbox Oil Consumption Record (Sample) .7310.9 Naval Aviation Maintenance Discrepancy Reporting Program (NAMDRP) (NAMPSOP) .7410.9.1 Introduction.7410.9.2 Discussion .7410.9.3 Responsibilities .7610.9.3.1 Organizational and IMA/FRC Site.7610.9.3.2 In-Service Support Center (ISSC)/Fleet Readiness Center (FRC).7710.9.3.3 Engineering ISSC Responsibilities for Processing EI, HMR, HMR/EI and CAT I and IIPQDR Reports.7810.9.3.4 Exhibit Handling Procedures .8610.9.4 Hazardous Material (HAZMAT) Reports.8910-iii

COMNAVAIRFORINST 4790.2A15 Feb 200810.9.5 Engineering Investigations (EIs).9010.9.6 Product Quality Deficiency Reports (PQDRs) .9010.9.7 Acceptance Inspection Deficiency Report (AIDR).9210.9.8 NAMDRP Web Site EI, HMR, HMR/EI, PQDR (CAT I and CAT II), and AIDR SubmittalProcess.9410.9.9 Technical Publications Deficiency Reports (TPDRs) and Non-Web Reporting .9910.9.10 Baseline Technical Deficiency Report and Non-Web Reporting .102Figure 10.9-1: EI Process Timeline .105Figure 10.9-2: PQDR Process Timeline.106Figure 10.9-3: AIDR Process Timeline .107Figure 10.9-4: NAMP Indoctrination Training .108Figure 10.9-5: Partial Listing of In-Service Support Centers (Equipment Supported).109Figure 10.9-6: Workload Priority.110Figure 10.9-7: Aviation EI, HMR, PQDR Message Template .111Figure 10.9-8: Lead Maintenance Technology Centers/Maintenance Technologies Points of Contact.112Figure 10.9-9: Category 1 Technical Publication Deficiency Report (Sample) .113Figure 10.9-10: Baseline Trouble Reports Message (Sample).11410.10 Technical Directive (TD) Compliance Program (NAMPSOP) .11510.10.1 Introduction.11510.10.2 Discussion .11510.10.3 Responsibilities .11610.10.4 Technical Directive (TD) .12310.10.4.1 Formal Change .12310.10.4.2 Interim Change.12410.10.4.3 Bulletin.12510.10.4.4 Rapid Action Minor Engineering Changes (RAMECs).12510.10.4.5 Categories of TDs.12610.10.4.6 Local Engineering Directives.12710.10.5 Documentation and Record Keeping Procedures.12810.10.5.1 O-Level and I-Level Technical Directive (TD) Compliance .12810.10.5.2 D-Level Technical Directive (TD) Compliance.13010.10.5.3 D-Level Technical Directives (TDs) Documentation and Record Keeping Procedures.13010.10.5.4 D-Level Configuration Management Technical Directives Record.13610.10.5.5 Aircraft Engine and Airborne Auxiliary Power Unit Maintenance Documentation .13710-iv

COMNAVAIRFORINST 4790.2A15 Feb 2008Figure 10.10-1: TD Routing and Tracking Sheet (Part 1).139Figure 10.10-2: TD Routing and Tracking Sheet (Part 2).140Figure 10.10-3: TD Screening Request/Results.14110.11 Foreign Object Damage (FOD) Prevention Program.14210.11.1 Introduction.14210.11.2 Discussion .14210.11.3 Responsibilities .143Figure 10.11-1: Engine FOD Incident Report Format .15010.12 Tool Control Program (TCP) (NAMPSOP) .15110.12.1 Introduction.15110.12.2 Discussion .15110.12.3 Responsibilities; O-Level, I-Level, and COMFRC Activities .15110.12.4 O-Level, I-Level, and FRC Activity Procedures (as applicable) .15810.12.5 Aviation Life Support System(s) (ALSS) Procedures .16210.12.6 General Guidelines.16210.12.7 Changes/Deviations .163Figure 10.12-1: Missing/Broken/Worn Tool Report.165Figure 10.12-2: Missing/Broken/Worn Tool Report (continued) .166Figure 10.12-3: Tool Container Change Request.167Figure 10.12-4: Contractor/Field Maintenance Team Tool Control/FOD Brief and Inventory.168Figure 10.12-5: Tool Container Shortage List .169Figure 10.12-6: Tool Control Manual Change/Deviation Request .17010.13 Corrosion Prevention and Control Program (NAMPSOP) .17110.13.1 Introduction.17110.13.2 Discussion .

COMNAVAIRFORINST 4790.2A 15 Feb 2008 10-i CHAPTER 10 Naval Aviation Maintenance Program Standard Operating Procedures (NAMPSOPs) Table of Contents