Terminal Blocks BN Power Blocks BN Series

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Terminal BlocksBN Power BlocksBN SeriesKey features of the BN series include: Power blocks (BN200 and BN400) up to 350A are available for DIN rail or directmounting on panel surfacesUL RecognizedFile No. E78117CSA CertifiedFile No. LR64803File No. J9551516SpecificationsPower BlocksBN200NW#BN400NW#BN200NW#KBN400NW#K(replace # with thenumber of poles)(replace # with thenumber of poles)(replace # with thenumber of poles)(replace # with thenumber of poles)WidthSee dimension table onpage P-8See dimension table onpage P-8See dimension table onpage P-8See dimension table onpage P-8ApprovalsUL, CSA, TUVUL, CSA, TUVUL, CSA, TUVUL, CSA, TUVNo. of Poles2, 3, 42, 3, 42, 3, 42, 3, 4Wire Sizes0000 AWG (100mm2)400 mcm (200mm2)0000 AWG (100mm2)400 mcm (200mm2)Current600V / 200A600V / 350A600V / 200A600V / 350ASizeM10 studM12 studM10 studM12 studType17mm hex19mm hex17mm hex19mm hex35mm DIN rail35mm DIN railSurfaceSurface(N-m)21 - 2838 - 4921 - 2838 - 49(in-lbs.)186 - 249337 - 435186 - 249337 - 435DIN Rail StopBNL-8BNL-8——Dust CoverIncludedIncludedIncludedIncludedMarking StripIncludedIncludedIncludedIncludedPart rminal TorquePTerminal BlocksBNDN1000 aluminum DIN rails are available in 1 meter lengths.www.idec.comUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDECP-7

Terminal BlocksBN Power BlocksDimensions:Part No.DiagramACBBN200NWEDIDust Cover0.059"(1.5mm)BN400NWGHFPart No.BN200NWBN400NWNo. of polesDim ADim BDim CDim DDim EDim FDim GDim HDim )Terminalstud Terminalstud Terminalstud Terminalstud )Terminalstud )Terminalstud Part No.DiagramMounting Hole DimensionsAHEBN200NW#KBN400NW#KI3.51" (90mm)0.059"(1.5mm)JFDust CoverM6 (4 screws)K L1.17"(30mm) GDB1.17"(30mm)CPart No.BN200NW#KTerminal BlocksPBN400NW#KP-8No. ofPoles1.79"(46mm)Dim ADim BDim CDim w.idec.comDim EDim FDim GDim HDim IDim JDim KDim LTerminal studM10Ø0.312"(8mm)3 .59"(66.5mm)2.54"(65mm)Terminal studM12Ø0.312"(8mm)3 .21"(81.5mm)3.12"(80mm)USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

Terminal BlocksAccessoriesAccessoriesPart Numbers: End Plates, DIN Rail Stops, Stand-Offs, DIN Rail and Dust CoversDescriptionAppearanceUse withPart No.End PlatesDINRail 11SUBAF111SDUBNL5(small)Remarks1. DIN rail stops preventside-to-side movement.2. The BNL-5 width is 0.375" (9.5mm).1. DIN rail stops preventside-to-side movement.BN75WBN150WBNL6(medium)2. The BNL-6 width is 0.375" (9.5mm).3. To firmly stabilize these higher profileterminal blocks, the BNL-6 has a higherprofile than the BNL-5.BNDH15WBN200NW#BN400NW#1. DIN rail stops preventside-to-side movement.BNL8(large)2. The BNL-8 width is 0.571" (14.5mm).3. # number of poles.DIN RailStand-OffsPBNS31.46" (37mm) heightBNS43.03" (77mm) heightAll seriesDIN RailAll seriesBNDN1000(length 39.37"(1m))1. For calculating the rail lengthsrequired, see the instructions onpage P-18.Terminal Blocks2. The DIN rail material is NH30WBNC230BNH50WBNC320The overall length is 39.37" (1,000mm).BN75WBNC420The material is SA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

Terminal BlocksAccessoriesAccessories con’tPart Numbers: Rods, Nuts, Marking Strips, Dust Covers, and JumpersDescriptionAppearanceMarking StripsUse withPart No.RemarksBNM7Material:polyvinyl chloride (PVC)Strip dimensions are0.37"x39" (9.5 x 1,000mm).BNM9Material: fiberglassStrip dimensions are0.37"x39" (9.5 x 1,000mm).All seriesBNM3Used to prevent markingstrips from sliding L2Used to surface mountdual-deck terminal blocks.(BNDL2).BNR1(265mm)1. Rod and connectingnuts are used to mountdual-decks collectively.BNR2(500mm)2. Each connecting nut setincludes 1 hex connecting nut and 1 roundconnecting nut.All seriesMarking StripFastenerRing TerminalJumpersFork TerminalJumpersSurface MountBracketM4 Thread RodBNDH15WBNR1BNR2Connecting NutsBNN1Jumpers come standardwith 6 points.Note: insulated jumpersavailable - add “B” to endof part number. For example, BNJ26WB.3. The BNR1 rod dimensions are 0.027 "x 10.43"(0.7 x 265mm).4. The BNR2 rod dimensions are 0.027" x 19.69"(0.7 x 500mm).www.idec.comUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDECTerminal BlocksFor accessory dimensions, see page P-14.PP-13

Terminal BlocksAccessoriesDimensionsDimensions: DIN RailPart No.Diagram1.365" 0.012(35mm 0.3)0.413" 0.020, -0(10.5mm 0.5, -0)3.59"(92mm) BNDN10001.99" (51mm) 1.99"(51mm) 39.37" (1m)Ø 0.148" x 0.488" Slot, 3 Places(Ø 3.8 x 12.5mm)Dimensions: JumpersDimensionsPart NJ26FW(fork)Part No. with “F" 0.25"(6.4mm)Ø 0.175"(4.5mm)0.25"(6.4mm)Ø 215"(5.5mm)0.429"(11mm)0.32"(8.2mm)Ø 11mm)0.175"(4.5mm)0.32"(8.2mm)Ø mm)0.234"(6mm)0.371"(9.5mm)0.363"(9.3mm)Ø m)0.228"(5.8mm)0.363"(9.3mm)Ø 0.164"(4.2mm)0.468"(12mm)2.34"(60mm)0.234"(6mm)1.* Dimension E on center.2.Thickness 0.8mm (0.0315").Terminal BlocksPP-14www.idec.comUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

Terminal BlocksAccessoriesDimensions (con’t)Dimensions: DIN Rail Stops and Stand-OffsPart No.DimensionsBNL-545BNL-69BNL-6 shown, BNL-5 same except without back .615BNS43012.52512.5PTerminal Blockswww.idec.comUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDECP-15

Terminal BlocksAccessoriesDimensions (con’t)Dimensions: End PlatesPart No.DimensionsPart 238BNE30WBNDE15Wï548BNE50W5Terminal BlocksPP-16www.idec.comUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

Terminal BlocksInstructionsInstructionsWiring Touch-Down Terminal Blocks: BNH SeriesInstructionsStep 1Step 2Step 3Step 4Step 1. Insert the wire (or crimping terminal) intothe terminal block with the terminalscrews in the open position. (Use ofcrimping terminals is optional.)Step 2. Push the terminal screw down to hold thewire in place.Step 3. Hold the terminal screw down, and tightenwith a screwdriver.Step 4. To remove the wire, loosen the terminalscrew and pull up until wire is released.Installation and Removal of Terminal BlocksInstructionsAppearanceStep 1.Slide the terminal blocks onto the DIN rail from one end.Step 2.Use BNL5 or BNL6 end clips to secure the terminal block rowand to prevent side-to-side movement. BNH10W, BNH15MW,BNH15LW, and BNH30W can be installed from the middle of aDIN rail.Step 3.To install, place the terminal block on top of the DIN rail andpush down until both edges of the terminal block snap onto theDIN rail.Step 4.RemovalToolBND2To remove the terminal block, use the BND2 removal tool asshown on the right.Mounting Double-Deck Terminal BlocksInstructionsAppearanceDIN Rail Mount:TerminalBlockStep 1. First install the end plate. Then mount the terminal blocks ontothe DIN rail.Step 2. To prevent side-to-side movement on the DIN rail, use the BNL-8mounting clip at both ends of the rail.EndPlateStep 1. Assemble a row of terminal blocks with end plates on exposedend(s).Step 2. Use BNDL2 mounting clips at both ends of a row.Step 3. With the two holes of the mounting clip aligned with the terminalblock holes, insert a connecting rod through each hole.Step 4. Secure the ends of the connecting rods with the connectingnuts, as shown below.www.idec.comConnectingNut (hex)MountingClipConnectingRodUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDECMountingClipP-17PTerminal BlocksConnectingNut (round)Panel Mount:

Terminal BlocksInstructionsCalculating DIN Rail LengthsInstructionsAppearanceStep 1. Add widths of all terminal blocks(reference pages K-4 through K-9).Overall Mounting CentersRail Length 1" (25mm)Step 2. Add the endplate thickness(usually only one).Mounting Centersevery 2" (50mm)Step 3. Add the DIN rail stop widths(usually two are used).Step 4. Round to the nearest 2" (50mm)increment to allow for DIN rail holespacing.Step 5. Add 1" (25mm) to ensure 0.5"(12.5mm) of clearance at each endof the DIN rail.DIN Rail Stop DimensionsPart No.WidthBNL-5BNL-6BNL-8.374" (9.5mm).374" (9.5mm).571" (14.5mm)Torque SpecificationsScrew SizeM30.6 to 1.0(kgf-cm)6.1 to 10.2M3.5M4M5M6M8M10M121.4 to 2.014.3 to20.40.371"2.6 to 3.726.5 to37.70.499"3.9 to 5.439.8 to55.10.655"10 to 13.521 to 2838 to 49102 to 138214 to 286388 to 500Dimension A0.257"1.0 to 1.310.2 )(12.8mm)(16.8mm)(22.8mm)(32.8mm)(50.8mm)Dimension ension 8.5mm)(11mm)(16mm)(26mm)Dimension DØ 0.125"Ø 0.140"0.234"(6mm)Ø 0.164"0.254"(5mm)Ø 0.203"Ø 0.242"Ø 0.332"Ø 0.410"Ø 0.5mm)(12.5mm)Torque(N-m)DiagramB (minimum)C (maximum)AØDRated CurrentTerminal BlocksPApplicable WireRated at 60 C22 AWG (0.3mm2)3A20 AWG (0.5mm2)5A18 AWG (0.75mm2)7A16 AWG (1.25mm2)10A14 AWG (2mm2)15A12 (3.5mm2)20A10 (5.5mm2)30A6 (14mm2)50A4 (22mm2)75A0 (38mm2)100A00 (60mm2)150A0000 (100mm2)200A300mcm (150mm2)300A350A400mcm (200mm2)UL/CSA ratings are specified. The current carrying capacity depends on therating of the wire used, as shown.P-18www.idec.comUSA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC

BN Power Blocks Terminal Blocks P-8 www.idec.com USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC P T erminal Blocks Part No. Diagram BN200NW BN400NW Part No. No. of poles Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I BN200NW

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